OKI MX-5000 User Manual

Power. Precision. Performance.
METCAL MX-5000
Soldering, Desoldering and Rework System
01
Today, the main challenges for hand soldering and rework are driven by three factors. First, the need for more heat with lead-free and high thermal demand boards. Second, the need for higher levels of precision with increasingly smaller components. And finally, the need for greater control with components and substrates that require limited exposure to high temperatures.
The new MX-5000 Soldering, Desoldering and Rework System is the next generation of the trusted Metcal Soldering Systems that enable increased productivity and process control for a wide range of applications. Building on the renowned strengths of its popular MX-500 predecessor, the new MX-5000 Series increases output power, adds process feedback, and improves application flexibility with new hand-pieces.
More power. With nearly double the power of its predecessor, the MX-5000 time-to-recovery increases production rates and throughput. The challenges of high mass components, multilayered boards and lead-free solders are seamlessly matched.
Improved ergonomics. The MX-5000 Series offers two new soldering hand-pieces. The Metcal Advanced
Hand-piece for soldering and rework provides a cooler, lighter weight and more comfortable feel for the operator. And, the new Metcal UltraFine
Hand-piece features a new generation of extremely fine diameter cartridges in a slim profiled handle. Both of these hand-piece designs advance manual dexterity and ergonomics resulting in productivity gains and operator comfort.
Greater process control. SmartHeat
®
Technology in every MX-5000 System means that soldering and rework are always performed at safe, controlled temperatures. Metcal users know that moderate fixed temperatures, where power is varied, provide the best assurance for a well controlled soldering and rework process.
Metcal Gives You Choices
The new MX-5000 Series provides users with a wide range of choices to address conduction soldering and rework processes. At the core of each system is a microprocessor controlled power supply that provides more power, the highest level of precision and advanced user features for greater process control.
It has a built-in power indication meter with digital display and bar graph that dynamically provides the operator with feedback on the status of the soldering operation. Whether using a large mass rework tip for QFPs or a fine-point soldering tip, the power indication meter is a valuable resource for making consistent, acceptable solder joints.
The system has four mode indications: "Ready Mode": the hand-piece is removed from the workstand, ready for soldering or rework. "Power Mode": the hand-piece's tip is in contact with the load. The power indication meter provides graphical and numeric feedback on the system power output. "Sleep Mode": the hand-piece is at rest in the workstand; power is reduced to the hand-piece. "Powersave Mode": power to the hand-piece is shut off. This programmable feature allows a supervisor to set the desired time to cut off power to the hand-piece.
Power. Precision. Performance.
02
MX-5000 Soldering Hand-pieces
Precision Tweezers Hand-piece
Desoldering Hand-piece (DS1)
Metcal TipSaver
TM
Workstand
with or without sponge
Hand-pieces: Comfort and Productivity
The four hand-pieces available for the MX-5000 will make the task at hand seem effortless. The new Metcal Advanced
Soldering Hand-piece (MX-H1-AV) is a general purpose
tool for single task soldering, touch-up soldering, Surface Mount Device (SMD) rework, and pad clean-up. This hand-piece uniquely offers users a choice of three interchangeable grips to meet operator preferences for comfort and feel, ultimately resulting in higher levels of productivity. The Metcal Advanced
Hand-piece uses the highly popular STTC and SMTC
Series cartridges.
A new speciality tool, the Metcal UltraFine
Hand-piece, is designed for very fine
soldering on mini and micro components. The new series of UFTC cartridges include geometries as small as 0.2 mm (.0078"). A slim handle and cool-to-the-touch feel and, like the Metcal Advanced
Hand-piece, its interchangeable grips, promote operator
acceptance and productivity.
For efficient and ergonomic removal of discreet and SOIC components, the Precision Tweezers Hand-piece will increase productivity with greater removal speed and increased precision. The tweezers, using the PTTC Series of cartridges, are able to rework devices as small as 0201 by combining fine-tip soldering cartridges and a multiple axis hand-piece adjustability to achieve proper tip alignment.
The high power Desoldering Hand-piece, MX-DS1, is designed for plated-through-hole component desoldering. The easy-to-grip handle allows the task to be completed quickly and comfortably. This "shop-air" hand tool, in combination with the new MX-5000 Series power supply, provides unprecedented thermal performance on difficult ground planes and other high-mass applications.
Workstand: Improved Tip Life, More User Options, Increased Ergonomics The new Metcal TipSaver
Workstand improves tip life as well as operator ergonomics.
This “Auto-Sleep” Workstand reduces the power to the hand-piece when it is placed in the Metcal TipSaver
Workstand. Reduction in power will substantially decrease tip oxidation,
a major cause of reduced tip life.
The TipSaver
Workstand gives users a choice for configuration with soft, coiled brass tip cleaner or with both the brass cleaner and the traditional sponge holder. Many users prefer the brass-only option, as this reduces the potential to introduce contaminants to the tip, which can occur with poorly maintained sponges.
This new workstand has an adjustable angle cradle that allows operators to select and lock the angle for tool placement in the holder to meet their preference. This can positively impact ergonomics and productivity.
Systems Configurations and Recommended Applications
MX-5010 Soldering and Rework System
The MX-5010 is configured with the Metcal Advanced
Hand- piece. This system is highly effective for soldering applications including: lead-free, high mass components or boards, thermally sensitive components requiring low operating temperature, high volume production soldering and touch-up soldering operations. For these applications, STTC Series (see pages 6 & 7) soldering cartridges are offered in dozens of geometries and sizes.
In addition, the MX-5010 can be used for conduction rework of SMDs when using SMTC Series soldering cartridges with such geometries as: blade, tunnel and quad styles that provide exact part fit up. Even more, the high power MX-5010 System is ideally suited for quickly and efficiently heating high-mass tips in this range, increasing operator throughput. A variety of SMTC soldering cartridges (see pages 8 & 9) geometries are available.
03
MX-W5DS
MX-5050 System with MX-DS1 Desoldering Hand-piece
MX-5041 System with MX-PTZ Hand-piece
MX-5020 System with UltraFine
H and-piece
MX-5020 UltraFine™Soldering System
The MX-5020 includes the Metcal UltraFine
Soldering Hand-piece. Using the all-new UFTC cartridges, the hand-piece is a speciality tool for soldering and touch-up of very small components, restricted access or high density component packaging on a PCB.
The new range of UFTC cartridges (see page 10) feature tip geometries of 0.2 mm (.0078") to 1.2 mm (.047"). With their relatively small geometries and low mass, as compared to the STTC Series, these are suited for low-mass or small part soldering.
MX-5041 Precision Tweezers, Soldering and Rework System
The MX-5041 combines both the Metcal Advanced
Hand-piece and the Precision Tweezers Hand-piece. Users get maximum application flexibility for soldering and reworking the widest range of surface mount components. When switching hand-pieces, tips reach operating temperature in seconds by simply pressing the Output Selector/Command Button.
MX-5050 Plated-Through-Hole Component Desoldering System
Users challenged by very large ground planes or lead-free solders, when desoldering through­hole devices, now have a new, high-power solution with the Metcal MX-5050. With constant temperature and variable power, the system safely and rapidly responds to the thermal load demands of the application. The exceptional power of the MX-5050 System's power supply coupled with the high mass STDC desoldering cartridges (see page 10) provide assurance for fast, high quality results.
MX-5051 Soldering, Desoldering and Rework System
For unmatched rework versatility, the MX-5051 addresses through-hole desoldering, general soldering, and SMD rework applications. The system includes two hand-pieces. The Metcal Advanced
Hand-piece with a selection of soldering and SMD rework cartridges and the Metcal MX-DS1 Desoldering hand-piece for through-hole desoldering. This configuration is ideal for mixed technology boards and provides the greatest versatility for addressing soldering and rework tasks.
Hand-pieces
TipSaver™Workstands
SYSTEMS CONFIGURATION GUIDE
PART
NUMBER
MX-5010
MX-5020
MX-5041
MX-5050
MX-5051
MX-H1-AV
Metcal
Advanced
MX-H2-UF
Metcal
UltraFine
MX-PTZ Precision Tweezers
MX-DS1
Desoldering
MX-W1AV MX-W4PT
MX-PS5000
Power
Supply
All systems include: power supply, appropriate hand-pieces and workstands, power cord, cartridge removal pad, sponge, brass tip cleaning pad, user guide. MX-H1-AV and MX-H2-UF Hand-pieces include three grips per hand-piece.
UltraFineTMHand-pieceAdvancedTMHand-pieceFast, efficient through-hole
desoldering
Hand-pieces Workstands
UPGRADE KITS GUIDE: HAND-PIECE AND WORKSTAND
PART
NUMBER
MX-UK1
MX-UK2
MX-UK4
MX-UK5
MX-H2-UF
Metcal
UltraFine
MX-PTZ Precision Tweezers
MX-DS1
Desoldering
MX-W1AV MX-W4PT MX-W5DS
Upgrade kits include a hand-piece and workstand. Upgrade kits are a recommended option when adding a hand-piece to ensure that the appropriate Auto-Sleep Workstand is used.
MX-H1-AV
Metcal
Advanced
Power Supply
Note: power supply includes AC power cord and User Guide
Hand-pieces and Grips
DESCRIPTIONPART NUMBER
MX-PS5000
Power supply, 100 to 240 VAC input, dual switched port, LCD display
MX-H1-AV
Metcal Advanced™Hand-piece with cord, soldering and rework, three grips included
Grip Metcal Advanced™Hand-piece with black sleeve in ring pattern
Grip Metcal Advanced™Hand-piece with black sleeve in knob pattern
Grip Metcal Advanced™Hand-piece with black scallop pattern
Sleeve, green, for Metcal Advanced™Hand-piece grip, ring pattern, set of 5
Grip Metcal UltraFine™Hand-piece with black sleeve in ring pattern
Grip Metcal UltraFine™Hand-piece, with black sleeve in knob pattern
Grip Metcal UltraFine™Hand-piece with black sleeve in scallop pattern
Metcal Precision Tweezers, SMD rework
Metcal Desoldering Hand-piece
Accessory: cartridge removal pad, Metcal logo
MX-H1GR
MX-H1GK
MX-H1GS
MX-H1-GSR-5
MX-H2GR
MX-H2GK
MX-H2GS
MX-PTZ
MX-DS1
AC-CP1
Note: cartridges not included with hand-pieces
Workstands and Accessories
MX-W1AV
Metcal TipSaver™Workstand, for Metcal Advanced™and UltraFine™Hand-pieces
MX-W1CR
MX-W4PT
Metcal TipSaver™Workstand, for MX-PTZ Hand-piece
MX-W4CR
Cradle for Metcal TipSaver™Workstand, MX-PTZ Hand-piece, includes knobs
MX-W5DS
Metcal TipSaver™Workstand, for MX-DS1 Hand-piece
MX-W5CR
Cradle for Metcal TipSaver™Workstand, MX-DS1 Hand-piece, includes knobs
AC-Y10
Accessory: yellow sponge, package of ten
AC-BP
Accessory: brass pad, package of ten
Note: cartridges not included with hand-pieces
Note: Users of the MX-500 System that have either an MX-RM3E Hand-piece or MX-TALON Tweezer-Action Hand-piece can still use these hand-pieces with the MX-5000 System. However, for improved operator comfort and ergonomics, the new Metcal Advanced
Hand-piece (STTC and SMTC cartridges) and the MX-PTZ Precision Tweezers are highly recommended.
Metcal UltraFine™Hand-piece with cord, fine soldering, three grips included
MX-H2-UF
Sleeve, green, for Metcal UltraFine™Hand-piece grip, ring pattern, set of 5
MX-H2-GSR-5
Cradle for Metcal TipSaver™Workstand, Metcal Advanced™and UltraFine
Hand-pieces, includes knobs
04
05
Hand-piece Selection Guide
The MX-5000 Series offers users a choice of hand-pieces to meet the customer’s application needs. Each hand-piece has its own range of cartridges with many choices available for tip geometry and temperature.
MX-H2-UF
Metcal UltraFine
Hand-piece
UFTC
STTC SMTC
MX-H1-AV
Metcal Advanced
Hand-piece
MX-PTZ
Metcal Precision Tweezer Hand-piece
MX-DS1
Metcal Desoldering Hand-piece
Hand-pieces Tips
Note: The MX-RM3E Rework Hand-piece and the MX-TALON Hand-piece from the MX-500 range are not recommended for use with the MX-5000 System, but they are available and compatible with the MX-5000 System.
PTTC
Tip Temperature, Code and Series References
All Metcal tip cartridges are identified by letters indicating the type (UFTC, STTC, SMTC, PTTC. TATC or STDC) and digits. The first digit refers to the temperature series and the subsequent digits describe the tip cartridge geometry.
CARTRIDGES PART NUMBER CODE SYSTEM
STDC
Cartridge Series
500 600 700 800
Temperature
Designations where x =
STTC 5018 SMTC 5018 UFTC n/a n/a 7 n/a PTTC n/a 6 7 8 STDC n/a 0 7* 8
Type Temperature designation Geometry
STTC – x 36
Where * shown = 1 n/a = not applicable
STTC-x25* Cartridge, Chisel, 1mm (0.04"), 30°
STTC-x38* Cartridge, Chisel, 1.35mm (0.053"), 30°
STTC-x37* Cartridge, Chisel, 1.78mm (0.07"), 30°
STTC-x36* Cartridge, Chisel, 2.5mm (0.1"), 30°
STTC-x45P Cartridge, Conical, 0.4mm (0.016")
STTC-x01P Cartridge, Conical, 1mm (0.04")
STTC-x25P Cartridge, Chisel, 1mm (0.04"), 30°
STTC-x38P Cartridge, Chisel, 1.5mm (0.06"), 30°
STTC-x37P Cartridge, Chisel, 1.78mm (0.07"), 30°
STTC-x47P Cartridge, Bevel, 1.78mm (0.07"), 60°
STTC-x36P Cartridge, Chisel, 2.5mm (0.1"), 30°
STTC-x173P Cartridge, Knife, 5mm (0.2")
45°
0.20"
5.0mm
0.52
"
13.2mm
Optimizing Results with Proper Geometry Selection
Selecting the correct cartridge geometry is extremely important to ensure high levels of heat transfer efficiency. To optimize the soldering process and to take better advantage of your soldering system's available power, always consider using tip geometries with the largest possible contact area. While long, small diameter, pointed tips are attractive for limited access to components, they may not promote heat transfer to the soldering joint as well as short, blunt-faced geometries.
This guide shows the selection of cartridges available for the Metcal MX-5000 Soldering, Desoldering and Rework Systems. Metcal offers a comprehensive range of cartridges for production soldering, touch-up soldering, pad clean-up, SMD component, and through-hole desoldering.
STTC Cartridges provide a wide range of soldering geometrics for through-hole and SMD rework. For use with the MX-RM3E and the Metcal AdvancedTMHand-piece (MX-H1-AV).
STTC Power Cartridges
Power cartridges are optimized for power delivery, ideal for high thermal demand applications including lead-free soldering processes and high mass substrates and components. These cartridges are designed with tip geometries to promote thermal transfer resulting in significant performance improvement.
The following tips should be selected based on the work area to be soldered. Where possible the tip selected should deliver maximum contact to the work area and have as short a taper as possible for good thermal transfer. Long tapered and bent tips should only be selected where accessibility is limited.
Chisel Cartridges
NOTE: where indicated with an *, there is a power cartridge version which can improve performance.
.36"
.04"
1.0mm
9.1mm
.06"
.39"
1.5mm
9.9mm
.39"
.07"
9.9mm
1.78mm
.10"
.39"
9.9mm
2.5mm
06
0.04
1.0mm
0.016"
0.4mm
"
0.04
0.055
1.4mm
0.07
1.8mm
0.07"
1.78mm
0.10
"
1.0mm
"
"
2.5mm
0.34
8.5mm
0.25"
6.5mm
0.24
6.0mm
6.0mm
0.24"
6.0mm
"
6.0mm
0.24"
0.25"
6.4mm
0.24
"
"
"
07
STTC-x13 Cartridge, Chisel, 3mm (0.12"), 90°
STTC-x99 Cartridge, Chisel, Bent, 1.5mm (0.06"), 30°
STTC-x98 Cartridge, Chisel, Bent, 1.78mm (0.07"), 30°
STTC-x17 Cartridge, Chisel, 5mm (0.2"), 30°
STTC-x65 Cartridge, Chisel, Long, 5mm (0.2")
STTC-x42 Cartridge, Chisel, Long, 1.78mm (0.07"), 60°
.30"
.20"
5.0mm
7.6mm
.45"
.20"
5.0mm
11.4mm
.07"
.63"
1.78mm
16.0mm
.19"
.12"
3.0mm
4.8mm
.47"
11.9mm
.39"
9.9mm
STTC-x24 Cartridge, Bevel, 1mm (0.04"), 30°
STTC-x47* Cartridge, Bevel, 1.78mm (0.07"), 60°
STTC-x14 Cartridge, Bevel, 2mm (0.08"), 45°
STTC-x46 Cartridge, Bevel, Long, 1mm (0.04"), 60°
Bevel Cartridges
NOTE: where indicated with an *, there is a power cartridge version which can improve performance.
9.1mm
.04"
30
.36"
1.0mm
.07"
14.2mm
60
1.78mm .56"
.19"
.08"
4.7mm
2.03mm
.04"
.56"
.02"
60
.51mm
14.2mm
STTC-x45* Cartridge, Conical, 0.4mm (0.016")
STTC-x16 Cartridge, Conical, 0.5mm (0.02")
STTC-x40 Cartridge, Conical, Bent, 0.4mm (0.016"), 30°
STTC-x26 Cartridge, Conical, Bent, 0.4mm (0.016"), 30°
STTC-x44 Cartridge, Conical, Bent, 0.5mm (0.02"), 30°
STTC-x43 Cartridge, Conical, 0.5mm (0.02")
STTC-x07 Cartridge, Conical, Long, 1mm (0.04")
STTC-x90 Cartridge, Conical, 0.25mm (0.01")
STTC-x22 Cartridge, Conical, 0.4mm (0.016")
STTC-x06 Cartridge, Conical, 0.4mm (0.016")
STTC-x01* Cartridge, Conical, 1mm (0.04")
Conical Cartridges
NOTE: where indicated with an *, there is a power cartridge version which can improve performance.
.58"
.016"
14.7mm
0.4mm
.02"
.19"
0.5mm
4.8mm
.63"
.016"
16.0mm
0.4mm
.016"
7.9mm
.31"
0.4mm
.57"
.02"
14.5mm
0.5mm
.02"
.60"
0.5mm
15.2mm
.66"
.04"
16.7mm
1.0mm
.33"
.016"
8.4mm
0.4mm
.54"
0.4mm
.016"
13.7mm
.04"
.53"
13.5mm
1.0mm
Co-Axial STTC-x97 Cartridge, Co-Axial, 3.6mm (0.14")
Heat Stake STTC-x70 Cartridge, Heat Stake, 4.8mm (0.19")
Speciality Cartridges
.14"
.19"
.21"
5.3mm
4.8mm
3.6mm
.02"
.19"
0.5mm
4.8mm
Chisel Cartridges
Cartridges for Metcal Advanced
TM
Hand-piece
.01"
.25mm
.52"
13.2mm
A
D
SMTC-x64 Cartridge, Blade, 5mm (0.2")
SMTC-x60 Cartridge, Blade, 10mm (0.4")
SMTC-x61 Cartridge, Blade, 15.75mm (0.62")
SMTC-x62 Cartridge, Blade, 22mm (0.86")
SMTC-x63 Dual Heater Blade, 45.46mm (1.79")
SMTC-x175 Cartridge, Hoof, 0.89mm (0.035"), 60°
SMTC-x174 Cartridge, Hoof, Long, 1.1mm (0.04"), 60°
SMTC-x167 Cartridge, Hoof, 1.5mm (0.06"), 60°
SMTC-x169 Cartridge, Hoof, Long, 2mm (0.08"), 60°
SMTC-x170 Cartridge, Hoof, Long, 3mm (0.12"), 60°
SMTC-x147 Cartridge, Hoof, 3.3mm (0.13"), 60°
SMTC Cartridges provide a wide range of options to address specialized soldering and rework applications inclusing BGA pad cleaning blades, drag hoof, knife tips as well as a slot tunnel and quad cartridges for the most popular PLCC, SOIC and SOP devices. For use with the Metcal Advanced
TM
Hand-piece (MX-H1-AV).
Blade Cartridges
Blade cartridges are designed to allow effective and quick cleaning of PCB pads. This range of blade geometries is highly effective for utilizing the available power of the MX-5010 Systems. Metcal's SmartHeat
®
Technology enables a dynamic and exceptionally fast
response to load demands resulting in a virtually risk-free pad cleaning process.
Hoof Tip Cartridges
With solder deposited on the face of the hoof tip, users can gently drag the tip across an array of leads resulting in fast and effectively formed solder connections. These geometries are ideal for multi-lead soldering of J-lead or gull wing components. Smaller diameter tips such as the SMTC-x167 allow for multi-lead soldering in confined spaces. Of special note, hoof tips have a large contact area and enhance heat transfer. Consider these for high thermal demand applications.
SMTC-x172 Cartridge, Hook, Long, 0.5mm (0.02")
SMTC-x171 Cartridge, Conical, Bent, 0.76mm (0.03")
SMTC-x161 Cartridge, Knife, Thin Tin Length, 4.8mm (0.18")
SMTC-x173 Cartridge, Knife, Wide Tin Length, 4.8mm (0.18")
Knife, Conical and Hook Cartridges
Knife tip cartridges for multi-lead soldering allows users to quickly and easily solder lead arrays rather than point-to-point soldering. Knife tips are particularly suited to soldering of J-leaded components such as PLCCs and DRAMs.
Slot Cartridges
Metcal offers a range of slot cartridges for successful removal of discrete and passive devices. Simply select the cartridge which best suits the lead width of the component. With slot cartridges it is possible to use a slightly larger cartridge and fill the void with solder to successfully remove components with slightly smaller footprints.
Dim A mm (") Dim B mm (") Dim D mm (")
SMTC-x05 Cartridge, Slot, SOT-32 1.7 (0.068) 2.5 (0.100) 1.27 (0.050)
SMTC-x96 Cartridge, Slot, Chip 0402, 0603 1.8 (0.070) 1 (0.040) 1 (0.040)
SMTC-x01 Cartridge, Slot, Chip 0805 2.3 (0.090) 1.3 (0.050) 1.8 (0.070)
SMTC-x02 Cartridge, Slot, Chip 1206, 1210 3.6 (0.140) 1.5 (0.060) 1.8 (0.070)
SMTC-x03 Cartridge, Slot, Chip 1808, 1812 4.8 (0.190) 2 (0.080) 1.9 (0.075)
B
08
" .41
10.4mm
PTTC-x01B* Cartridge, Tweezer, Bent, 0.4mm (0.016") Pair
PTTC-x01 Cartridge, Tweezer, Conical, 0.4mm (0.016") Pair
PTTC-x02 Cartridge, Tweezer, Blade, 1.27mm (0.05") Pair
09
Item Description Dim A mm (") Dim A2 mm (") Dim B mm (") Dim D mm (")
SMTC-x42 Cartridge, Tunnel, SOIC-32 13.21 (0.520) 13.21 (0.520) 20.45 (0.805) 3.18 (0.125)
SMTC-x06 Cartridge, Tunnel, SOIC-14, 16 5.08 (0.200) 5.08 (0.200) 10.16 (0.400) 2.30 (0.90)
SMTC-x04 Cartridge, Tunnel, SOIC-8 5.08 (0.200) 5.08 (0.200) 4.32 (0.170) 2.30 (0.90)
SMTC-x142 Cartridge, Tunnel, SOIC-14 5.18 (0.204) 5.18 (0.204) 8.90 (0.350) 2.50 (0.100)
SMTC-x20 Cartridge, Tunnel, SOMC-16 6.86 (0.270) 6.86 (0.270) 11.18 (0.440) 2.30 (0.090)
SMTC-x138 Cartridge, Tunnel, SOP-20 6.86 (0.270) 6.86 (0.270) 7.24 (0.285) 2.50 (0.100)
SMTC-x124 Cartridge, Tunnel, SOJ-16 8.13 (0.320) 8.13 (0.320) 11.94 (0.470) 6.86 (0.270)
SMTC-x47 Cartridge, Tunnel, DPAK 8.50 (0.335) 8.50 (0.335) 6.35 (0.250) 5.00 (0.200)
SMTC-x26 Cartridge, Tunnel, SOJ-28, SOM-36 8.64 (0.340) 8.00 (0.315) 18.80 ( 0.740) 1.88 (0.074)
SMTC-x10 Cartridge, Tunnel, SOIC-20 9.53 (0.375) 9.53 (0.375) 13.20 (0.520) 3.20 (0.125)
SMTC-x09 Cartridge, Tunnel, SOIC-24 9.53 (0.375) 9.53 (0.375) 15.75 (0.620) 3.20 (0.125)
SMTC-x07 Cartridge, Tunnel, SOIC-28 9.53 (0.375) 9.53 (0.375) 18.30 (0.720) 3.20 (0.125)
SMTC-x107 Cartridge, Tunnel, SO-8 9.65 (0.380) 8.10 (0.320) 19.00 (0.750) 6.10 (0.240)
SMTC-x40 Cartridge, Tunnel, SOJ-40. SOM-32 11.43 (0.450) 10.40 (0.410) 25.90 (1.02) 1.90 (0.075)
SMTC-x83 Cartridge, Tunnel, SOP-44 14.35 (0.565) 12.95 (0.510) 27.18 (1.07) 2.70 (0.105)
Item Description Dim A mm (") Dim B mm (") Dim D mm (")
SMTC-x109 Cartridge, Socket, PLCC-32 11.58 (0.456) 14.12 (0.556) 3.05 (0.120)
SMTC-x144 Cartridge, Socket, PLCC-20 9.14 (0.360) 9.14 (0.360) 2.91 (0.115)
B
A
A2
D
Tunnel Cartridges
Tunnel and socket cartridges are used for the removal of multi-lead, two-sided components such as SOICs, SOJs and TSOPs. Note: The quad, tunnel and socket cartridges are component specific. The relevant components to be removed are quoted in the item descriptions. If a range of different components are removed regularly then PTTC Tweezers should be considered.
Socket Cartridges
Item Description Dim A2 mm (") Dim A mm (") Dim B2 mm (") Dim B mm (") Dim D mm (")
SMTC-x118 Cartridge, Quad, VQFP-100 14.48 (0.570) 15.49 (0.610) 14.48 (0.570) 15.49 (0.610) 2.79 (0.110)
SMTC-x12 Cartridge, Quad, PLCC-20 9.14 (0.360) 10.16 (0.400) 9.14 (0.360) 10.16 (0.400) 3.80 (0.150)
SMTC-x120 Cartridge, Quad, SQFP-64 11.18 (0.440) 11.18 (0.440) 11.18 (0.440) 11.18 (0.440) 2.54 (0.100)
SMTC-x121 Cartridge, Quad, SQFP-48 8.38 (0.330) 8.38 (0.330) 8.38 (0.330) 8.38 (0.330) 2.54 (0.100)
SMTC-x13 Cartridge, Quad, PLCC-28 11.56 (0.455) 12.70 (0.500) 11.58 (0.455) 12.70 (0.500) 3.80 (0.150)
SMTC-x14 Cartridge, Quad, PLCC-44 16.76 (0.660) 17.78 (0.700) 16.76 (0.660) 17.78 (0.700) 3.80 (0.150)
SMTC-x159 Cartridge, Quad, TQFP-44 11.18 (0.440) 12.19 (0.480) 12.19 (0.480) 13.21 (0.520) 2.79 (0.110)
SMTC-x16 Cartridge, Quad, PLCC-32 11.43 (0.450) 12.70 (0.500) 13.97 (0.550) 15.24 (0.600) 3.81 (0.150)
SMTC-x17 Cartridge, Quad, PLCC-52 19.30 (0.760) 20.32 (0.800) 19.30 (0.760) 20.32 (0.800) 3.81 (0.150)
SMTC-x21 Cartridge, Quad, QFP-44 16.13 (0.635) 16.13 (0.635) 16.13 (0.635) 16.13 (0.635) 3.30 (0.130)
PTTC Tweezer Cartridges for use with the MX-PTZ Hand-piece
The MX-PTZ Precision Tweezers Hand-piece provides an efficient and ergonomic resource to users for removal and replacement of chip and SOIC packages. Especially with larger tip geometries, where heat volume is required for an efficient process, the MX-5000 System offers exceptional speed and control over the rework process.
0.65"
16.5mm
0.04"
1.1mm
0.05"
1.3mm
Quad Cartridges
Four-sided devices such as QFP and PLCC can be removed using the following.
Cartridges for Metcal AdvancedTMHand-piece
B
D
A
B
D
B2
AA2
0.016"
0.4mm
0.016"
0.4mm
14.3mm
0.75" 19mm
0.56"
10
Long Reach
PTTC-x03 Cartridge, Tweezer, Blade, 2mm (0.08") Pair
PTTC-x08B Cartridge, Tweezer, 3.2mm (0.12"), Pair
PTTC-x04 Cartridge, Tweezer, Blade, 6.35mm (0.25") Pair
PTTC-x05 Cartridge, Tweezer, Blade, 15.75mm (0.62") Pair
PTTC-x06 Cartridge, Tweezer, Blade, 20.6mm (0.8") Pair
PTTC-x07 Cartridge, Tweezer, Blade, 28mm (1.1") Pair
0.400"
UFTC UltraFineTMTip Cartridges
for use with the Metcal UltraFineTMHand-piece (MX-H2-UF)
UFTC-xCN01 UltraFine
Tip Cartridge, Conical 0.13mm x 5.1mm (0.005" x 0.2")
UFTC-xCN02 UltraFine
Tip Cartridge, Conical 0.2mm x 5mm (0.01" x 0.2")
UFTC-xCN04 UltraFine
Tip Cartridge, Conical 0.4mm x 5mm (0.02" x 0.2")
UFTC-xCNL04 UltraFine
Tip Cartridge, Conical, Long 0.4mm x 9mm (0.02" x 0.31")
UFTC-xCNB02 UltraFine
Tip Cartridge, Conical, Bent 0.2mm x 5.5mm (0.01" x 0.22")
UFTC-xCNB04 UltraFine™Tip Cartridge, Conical, Bent 0.4mm x 5.5mm (0.02" x 0.22")
UFTC-xCH06 UltraFine™Tip Cartridge, Chisel 0.6mm x 5.1mm (0.024" x 0.2")
UFTC-xCH08 UltraFine™Tip Cartridge, Chisel 0.8mm x 5.1mm (0.03" x 0.2")
UFTC-xCH12 UltraFine™Tip Cartridge, Chisel 1.2mm x 5mm (0.05" x 0.2")
UFTC-xCHL06 UltraFine™Tip Cartridge, Chisel, Long 0.6mm x 9mm (0.024" x 0.35")
UFTC-xCHL08 UltraFine™Tip Cartridge, Chisel, Long 0.8mm x 9mm (0.03" x 0.35")
UFTC-xDRH408 UltraFine™Tip Cartridge, Hoof, Micro 0.8mm x 5.1mm (0.03" x 0.2")
UFTC-xDRH412 UltraFine™Tip Cartridge, Hoof, Micro 1.2mm x 5.1mm (0.048" x 0.2")
ø A mm (") ø B mm (")
STDC-x02 Cartridge, Desolder 0.64mm (0.025") 1.40mm (.055")
STDC-x03 Cartridge, Desolder 0.76mm (0.076") 1.68mm (.066")
STDC-x04 Cartridge, Desolder 1.02mm (0.04") 1.78mm (.070")
STDC-x05 Cartridge, Desolder 1.27mm (0.05") 2.03mm (.080")
STDC-x06 Cartridge, Desolder 1.52mm (0.06") 2.29mm (.090")
STDC-x07 Cartridge, Desolder 2.41mm (0.095") 3.18mm (.125")
STDC-x03L Cartridge, Desolder Long Reach 0.76mm (0.03") 1.68mm (.066")
STDC-x04L Cartridge, Desolder Long Reach 1.02mm (0.04") 1.79mm (.070")
STDC-X05L Cartridge, Desolder Long Reach 1.27mm (0.05") 2.03mm (.080")
STDC Desolder Cartridges
The Metcal MX-DS1 Desoldering Hand-piece provides exceptional ability for safely desoldering through-hole components. The high-mass STDC cartridges store a high volume of heat while maintaining a non-damaging constant temperature. Coupled with the MX-5000 power supply, heat is rapidly replenished, dynamically responding to the load conditions.
BRO-MET- 08
Ambient Operating Temperature 10 - 40°C
Maximum Enclosure Temperature 55°C
Input Line Voltage 100 - 240 VAC, grounded circuit
Input Line Frequency 50/60 Hz
Power Consumption 125W
Output Power (Max.) 80 Watts max. Per channel at 22°C ambient temperature
Output Frequency 13.56 MHz
Power Cord 3-Wire 183 cm (72") SJT
Power Supply Dimensions w x d x h 12.1 cm (4.8") x 13.0 cm (5.1") x 23.5 cm (9.3")
Certification / Marking cTUVus, CE
Tip-to-Ground Potential <2mV
Tip-to-Ground Resistance <2 ohms
Idle Temperature Stability ± 1.1°C in still air
Hand-piece Cable Length L=122 cm (48"), burn proof, ESD safe
Hand-piece Connector F connector
Workstand Dimensions w x d x h 8.6 cm (3.4") x 19.1 cm (7.5") x 8.3 cm (3.3")
Weight of the power supply 7.4 lbs (3.35 kg)
Weight of the workstand 1.05 lbs (.476 kg)
MX-5000 SERIES SYSTEM SPECIFICATIONS
Asia
China
OK Electronics (Beijing) Co., Ltd North Wing No.1 Building Ke Chuang 3rd Street, 17 Beijing Economic & Technical Developing Zone Beijing, 100023 P. R. China Tel: +86-10-87300320 Fax: +86-10-87300340 okchina@okinternational.com
Japan
OK International Japan Co. 5-3-1 Heiwajima, Ota-ku Tokyo 143-0006 Japan Tel: +81-3-5753-0085 Fax: +81-3-3765-8855
Singapore
OK International (Sales Support) 1 Temasek Avenue #27-01 Millenia Tower Singapore 039192 Tel: +65 67263914 Mobile: +65 9798 4443/ +65 94874276
Europe
U.K.
OK International Ltd. Eagle Close, Chandlers Ford Hampshire, SO53 4NF U.K. Tel: +44 (0) 23 8048 9100 Fax: +44 (0) 23 8048 9109 europe@okinternational.com
Worldwide
Headquarters
OK International 12151 Monarch Street Garden Grove, CA 92841 USA Tel: 1-714-799-9910 Fax: 1-714-799-9533
France
OK International SAS Rue de la Saône ZAC de Folliouses-les Echêts 01706 Miribel Cedex France Tel: +33 (0)4 72 26 20 30 Fax: +33 (0)4 72 26 20 35 fr-info@okinternational.com
OK Electronics Shanghai Office
A-23D, The Regalia Building, NO.29 XiangCheng Rd, PuDong New Area. ShangHai, 200122 P.R.China Tel: +86-21-50810076 Fax: +86-21-50810477
OK Electronics Shenzhen Office
A-12F1, Haiwang Bldg. Nanhai Av., Nanshan Section Shenzhen, 518054 P.R.China Tel: +86-755-26647448 Fax: +86-755-26647449
India
Division of Dover India Pvt. Ltd. 1 Shreya Apartment 1015/4 Shivaji Nagar Pune 400016 India Tel: +91-9821852474
Germany
OK International GmbH Frankfurter Strasse 75 D-65239 Hochheim Germany Tel: +49 (0) 6146-83776-0 Fax: +49 (0) 6146-83776-22 d-info@okinternational.com
OK Electronics Suzhou Office
Room 511, Donghuan Mansion, NO.328 Donghuan Road Suzhou, 215123 P.R.China Tel: +86-512-62570281 Fax: +86-512-62570280
4Fl., No. 48, Lane 86, Sec. 2, Xin-Yi Rd. Taipei City 10641, Taiwan Tel/Fax: +886 (2) 2327-8986
Taiwan
Italy
OK International a division of Dover Italy Srl Strada Statale 11 - No. 28, 20010 Vittuone (Milano) Italy Tel: +39 02 9025161 Fax: +39 02 90111147 info@okinternational.it
www.metcal.com
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