OKI MRS-1000 User Manual

MRS-1000 Modular Rework System
Create Your Own Rework System
The MRS-1000 Modular Rework System is an integrated convection rework system for the removal and placement of BGA/CSP and SMT components.
The MRS-1000 is comprised of a hand held convection tool, preheater, and adjustable tool holder with board holder to create a manually assisted rework system. A series of nozzles, targeting a variety of applications, and light magnifier round out the product offering for this system.
The MRS-1000 allows you the choice of using either the embedded profiling capability that can be configured to operate at a fixed temperature, or a four zone programming option. The unit also allows the temperature to be controlled either at the heat output (internal) or at the board (external). The “external” control function uses a thermocouple which can be placed on the board or a component.
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Configure the System to your Needs.
The 4 components below can be purchased as a complete system (MRS-1000) or as separate items. You choose.
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HCT-1000 Programmable Hand Held Convection Tool
The HCT-1000 System is a fully programmable hand held convection rework tool that can both remove and place SMT components. It features digital controls, internal or external thermocouple feedback control, pro­gram storage of up to 50 profiles and integrated vacuum pick-up for component placement and removal. Addi­tionally, with multiple modes of operation including manual, 4 zone heating, and as part of the MRS-1000 System, the HCT-1000 stands out as a versatile convection tool.
The hand-piece features vacuum and reflow buttons allowing the process to be operated manually or automatically through a profile when used as part of the Modular Rework System (MRS). Additionally, the vacuum has automatic lift off of components, at the end of the removal profile, taking guesswork out of the operators’ hands and improving process control.
As part of the MRS System, the HCT-1000 is connected via a cable to the PCT-1000, and may be used with ATH-1000 Adjustable Tool Holder. In this mode the HCT-1000 provides timing control for both units and the ATH-1000 allows repeatable place and remove operations.
HN Series Nozzles
A series of 14 Nozzles are available for use with the MRS-1000 / HCT-1000. The nozzles fit applications reworking components of all sizes from (including, but not limited to) BGAs, QFPs, LGAs, PLCC and SOIC. A custom nozzle program is also available.
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ATH-1000 Adjustable Tool Holder
The ATH-1000 Adjustable Tool Holder is designed to work with the HCT-1000 or as part of the MRS-1000 System. The tool holder features a board holder, locking hand-piece retainer, Z axis stop and mounting configurations for stand-alone operation or integrated as part of the MRS-1000. The ATH-1000 is sturdy and easy to attach to the PCT-1000 Programmable Preheater when incorporated into the MRS System.
ATH-BASE can be ordered separately when the
ATH-1000 is used as a standalone unit.
Two Adjustable Tool Holder models are available:
- The ATH-1000A uses the Advanced Head Assembly which features 4” of Z axis adjustment, ½” fine adjustment of the X & Y axis as well as 30° θ adjustment.
- The ATH-1000B uses the Basic Head assembly and provides 4” of Z axis adjustment.
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