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MRS-1000 Modular
Rework System
Create Your Own Rework System
The MRS-1000 Modular Rework System is an integrated convection rework system for
the removal and placement of BGA/CSP and SMT components.
The MRS-1000 is comprised of a hand held convection tool, preheater, and adjustable tool holder
with board holder to create a manually assisted rework system. A series of nozzles, targeting a
variety of applications, and light magnifier round out the product offering for this system.
With standard features such as programmability, a digital display, program storage of up to 50
profiles, this system is not only versatile, but also easy and efficient to work with. A choice of
board holders and accessories are available that make the system capable of handling multiple
sizes of PCBs.
The MRS-1000 allows you the choice of using either the embedded profiling capability that can
be configured to operate at a fixed temperature, or a four zone programming option. The unit
also allows the temperature to be controlled either at the heat output (internal) or at the board
(external). The “external” control function uses a thermocouple which can be placed on the
board or a component.
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Configure the System to your Needs.
The 4 components below can be purchased as a complete system (MRS-1000) or as separate items.
You choose.
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HCT-1000 Programmable Hand Held Convection Tool
The HCT-1000 System is a fully programmable hand held convection rework tool that can both remove and
place SMT components. It features digital controls, internal or external thermocouple feedback control, program storage of up to 50 profiles and integrated vacuum pick-up for component placement and removal. Additionally, with multiple modes of operation including manual, 4 zone heating, and as part of the MRS-1000
System, the HCT-1000 stands out as a versatile convection tool.
The hand-piece features vacuum and reflow buttons allowing the process to be
operated manually or automatically through a profile when used as part of the
Modular Rework System (MRS). Additionally, the vacuum has automatic lift off
of components, at the end of the removal profile, taking guesswork out of the
operators’ hands and improving process control.
As part of the MRS System, the HCT-1000 is connected via a cable to the
PCT-1000, and may be used with ATH-1000 Adjustable Tool Holder. In this
mode the HCT-1000 provides timing control for both units and the ATH-1000
allows repeatable place and remove operations.
HN Series Nozzles
A series of 14 Nozzles are available for use with the
MRS-1000 / HCT-1000. The nozzles fit applications
reworking components of all sizes from (including,
but not limited to) BGAs, QFPs, LGAs, PLCC and
SOIC. A custom nozzle program is also available.
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ATH-1000 Adjustable Tool Holder
The ATH-1000 Adjustable Tool Holder is designed to work with the HCT-1000 or
as part of the MRS-1000 System. The tool holder features a board holder, locking
hand-piece retainer, Z axis stop and mounting configurations for stand-alone
operation or integrated as part of the MRS-1000. The ATH-1000 is sturdy and
easy to attach to the PCT-1000 Programmable Preheater when incorporated into
the MRS System.
ATH-BASE can be ordered separately when the
ATH-1000 is used as a standalone unit.
Two Adjustable Tool Holder models are available:
- The ATH-1000A uses the Advanced Head
Assembly which features 4” of Z axis adjustment,
½” fine adjustment of the X & Y axis as well as
30° θ adjustment.
- The ATH-1000B uses the Basic Head assembly
and provides 4” of Z axis adjustment.
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MRS-1000 Features
Digital display for repeatable temperature settings and profile control
utomatic control of the preheater for simple operation
A
Easy profile creation for operator repeatability
Integrated vacuum pickup for easy component removal
and held or tool holder mounted for operator comfort
H
Manual mode for quick setup
External thermocouple for process setup and verification
Digital controlled airflow for repeatable results
X, Y, Z and Theta controls for component alignment
Adjustable PCB holder for easy change outs
Automatic vacuum lift off at the end of the cycle
LM-1000 Light Magnifier
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The LM-1000, Light Magnifier, is an integrated light and magnifier. It features
a 4x magnification lens and an integrated LED lighting system for shadow free
illumination. Use it as part of the MRS Modular Rework System by attaching it
to the back of the ATH-1000 tool holder or configure it for standalone operation
with its own optional base plate (LM-BP).
LM-BP can be ordered separately when the LM-1000 is used as a standalone unit.
PCT-1000 Programmable Preheater
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The PCT-1000 is a programmable preheater that provides users the ability to
increase heat capacity with highly controlled thermal output. The PCT-1000 can
be used in a variety of processes including soldering, desoldering, SMD rework
operations and, with its added heat capacity, will provide faster production rates
while lowering overall process temperatures.
The preheater can be used in two modes; manual for constant heater
temperature, and profile for greater control to maintain PCB board temperature
with external thermocouple feedback.
With four programmable heating zones and one cooling zone, users select time
and temperature targets, creating a preheat thermal profile. The PCT-1000 also
has an advanced heater control function where the temperature is controlled
either at the heater output (internal) or at the board (external thermocouple).
The PCT-1000 is equipped with the highly advanced heater design found on
sophisticated OK International rework systems. Its convection heater creates a
vortex effect that efficiently directs and concentrates heat.
MRS-1000 Applications
The MRS-1000 is perfect for removal and placement of SMT
Components. Specific examples of applications include:
Simple removal and replacement of delicate SMT components.
Quick, easy and cost effective removal of BGA & CSP that will later
be placed with your dedicated Array Package Rework System, this
increases the productivity of your rework area and reduces your
technicians workload.
Automaticity lifts the component at the end of the cycle, preventing
operators from prematurely lifting components and damaging
expensive PCBs.
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System and Accessories Selection
Part Number Description
MRS-1000A Modular Rework System Advanced
Incl.: HCT-1000, PCT-1000, ATH-1000A and LM-1000
MRS-1000B Modular Rework System Basic
Incl.: HCT-1000, PCT-1000, ATH-1000B and LM-1000
HCT-1000 Programmable Hand Held Convection Tool
HCT-PS1000 HCT-1000 Power Supply
HCT-HV1 Hand-piece with integral vacuum, cord and connector
HCT-FS2 Footswitch, Dual, HCT-1000
HCTA-VC50-5 Vacuum Cup, 3/16” (5.00mm), pack of 5
HCTA-VC64-5 Vacuum Cup, ¼” (6.4mm), pack of 5
HCTA-VC80-5 Vacuum Cup, 5/16” (8mm), pack of 5
HCTA-VC11-5 Vacuum Cup, 7/16” (11mm), pack of 5
HCT-NC Nozzle Carrier, HCT-1000 Nozzles
HCTA-TH1 Hand-piece Tool Holder
HNA-1 Nozzle Adapter
HCTA-NW1 Nozzle Wrench
AC-TCK-24-36 Thermocouple
HCTA-CC Communications Cable
HCT-HTRASSY Heater Assembly
ATH-1000A Adjustable Tool Holder, Advanced Head (no base)
ATH-1000B Adjustable Tool Holder, Basic Head (no base)
ATH-BASE Base Assembly for ATH-1000A and ATH-1000-B
LM-1000 Light Magnifier (no base)
LM-BP Base Plate for Light Magnifier
PCT-1000 Programmable Preheater
AC-TCK-24-36 Thermocouple
PCT-FS1 PCT-1000 Foot Switch
Nozzles Component Dimension*
HN-B0707 7mm X 7mm, CSP, LGA44
HN-B1010 10mm X 10mm, CSP,
LGA178, LCC28
N-B1414 14mm X 14mm
H
HN-B1408 14mm X 8mm, CSP,
SOIC24M
HN-B1515 15mm X 15mm, BGA
HN-B1818 18mm X 18mm, PLCC44,
CSP, TQFP100, BGA
HN-B2525 25mm x 25mm, BGA ,
PLCC68
HN-B1809 18.2mm X 8.5mm,SOJ28,
SOIC28M, TSOP32
HN-B2519 24.5mm X 18.5mm,
QFP100, QFP80
HN-B2727 27mm X 27mm, BGA
HN-B3232 32mm X 32mm, BGA
HN-B3535 35mm X 35mm, BGA
HN-B4040 40mm X 40mm, BGA
HN-J0005 5mm ∅, DI SCR E TE
* For the nozzle internal
dimension, 2mm have
been added to each side
to allow for component
access.
Board Holder Options and Accessories
BH-1000 Post-Rail Board Holder (incl. 4 posts, 2 rails with sliding clips,
4 support pins and flat-head support)
ATH-RAIL-12 Board Holder Rail for ATH-1000, 12”
(ATH-RAIL-8, rail 8” is supplied as standard with MRS-1000 A/B and
ATH-1000 A/B)
BH-PK1000 Board Holder Pin Kit (incl. 2 discs, 2 long pins, 2 short pins)
BH-1000
BH-PK1000
TECHNICAL SPECIFICATIONS
PCT-1000 HCT-1000
Size 13" x 8" x 3" (330 x 203 x 76mm) 9" x 7" x 6 " (229 x 178 x 152)
Weight 7.5 lbs (3.4kg) 12 lbs. (5.4kg)
Rated Power 1200 W 600 W
Input Voltage 100-240 VAC, 50/60 Hz 100-240 VAC, 50/60 Hz
Storage Temperature 0°C to 50°C (32°F to 122°F) 0°C to 50°C (32°F to 122°F)
Air Flow 19 cfm 5-25 l/minute
Vacuum Pump 15" Hg (381mm Hg)
Noise Level <55 dB
Temperature Range 25°C to 350°C (77°F to 622°F) Up to 450°C (840°F)
Operational Modes Setup, Run, Manual, Active Setup
Display LCD 20 x 4 display segments
Number of Programs 50 memory locations
Number of Zones 5 (4 Heat Zones, 1 Cool Down Zone)
LM-1000 ATH-1000 (with 8” rail) PCB Handling Capability
Weight 6.5 lbs. (2.9kg) Maximum board size 12” x 12” (305mm x 305mm)
Magnification 4x Rework area 10” x 10” (254mm x 254mm)
Lighting 8 LEDs, white Maximum thickness .25” (6mm)
Power 24V DC Maximum board size (with optional 12” rail) 16” x 16” (406mm x 406mm)
Rework area (with optional 12” rail) 14” x 14” (356mm x 356mm)
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