Ohio Steel 4048P-ATV User Manual

Repair Parts

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POLY ATV CART

Model 4048P-ATV User Guide

12.5 cu. ft. heaped capacity.• 1000 pound weight capacity.• Durable, structural foam body.• 1 7/8" Ball hitch coupler.• Molded slots for dividing loads.• Center ledge for adding shelf.• Durable needle bearings for • high speed use. Molded stake pockets and tie • down areas.

REF. N O. PART NO. AMT. DESCRIPTION REF. N O.PART NO. AMT. DESCRIPTION

1 4048PATV-01 1 Body 16 4048PATV-16 1 Latch Spring 2 4048PATV-02 1 Front Support 17 STDBH250750 1 1/4"-20 X 3/4" Hex Bolt 3 4048PATV-03 1 Hitch 18 STDNH250 1 1/4"-20 Lock Nut 4 4048PATV-04 2 Axle Holder 19 STDSP2501750 1 1/4" X 1-3/4" Safety Pin 5 4048PATV-05 2 Under Carrige 20 STDBH3751000 14 3/8"-16 X 1" Hex Bolt 6 4048PATV-06 2 Wheel 21 STDFW375SAE 4 3/8" Flat Washer 7 STDBH3131500 12 5/16"-18 X 1-1/2" Hex Bolt 22 STDWSL375 14 3/8" Split Lock Washer 8 STDWSL313 12 5/16" Split Lock Washer 23 STDNH375 14 3/8"-16 Hex Nut

9 STDNH313 12 5/16"-18 Hex Nut 24 HK178-2 1 Hitch Coupler Plate 10 4048PATV-10 1 Axle 4048PATV 25 HK178-1 1 Hitch Coupler 11 STDCP1251500 2 Cotter Pin 30 4048PATV-30 1 Decal -Not Shown 12 STDWA1000 4 1" Axle Washer Thin 31 4048PATV-31 1 User Guide-Not Shown 13 4048PATV-13 2 HDPE Axle Spacer 32 4048PATV-32 1 Hardware Bag-Not Shown 15 4048PATV-15 1 Latch

*Standerd hardware items can be purchased locally.

For missing parts or questions call 1-800-652-2321

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LIMITED ONE-YEAR WARRANTY

If this product fails due to a defect in material or workmanship within one year from the date of purchase, we will at our option repair or replace it free of charge. This warranty excludes tires and wheels, which are expendable and become worn during normal use. This warranty does not cover:

Repairs necessary because of operator abuse or negligence.• Equipment used for commercial or rental purposes.•

Proof of Purchase Required

For All Warranty Claims.

ORDERING INFORMATION

After the one year warranty period all parts maybe ordered by calling 1-800-652-2321.

When ordering repair parts, always give the following information:

Product - POLY ATV CART Model Number - 4048P-ATV Part Number - Part Description -

Ohio Steel Ind. 2575 Ferris Road, Columbus Ohio 43224, website: www.ohiosteel.com

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Safety Instructions

Read user guide before assembly or operation • of this utility cart.• Read owners manual to ATV or lawn tractor• before use. Operational use may depend • on vehicles. • Always check hitch coupling is attached properly • before use.• Do not Do not tow cart on public roads.• Do not tow cart at high speeds.• Cart is not designed to be pulled by cars and trucks.• Never exceed load capacity - 1000 lbs. When • operating on slopes, use lowest ground speed and • limit load to 200 lbs.• Reduce speed when driving over rough terrain.• Reduce speed when towing heavy loads.• Braking distance and handling may change while • towing cart.• Avoid sudden turns or maneuvers while towing cart.• Operate up and down slopes, never across the face.• Distribute load evenly to prevent loss of control.•

Step 1.

Attach latch (15) to latch post on hitch (3) using hex bolt (17) and lock nut (18).

Step 2.

Attach latch spring (16) to latch post on hitch (3) and latch (14).

Step 3.

Attach hitch coupler (25) to hitch coupler plate (24). Secure with hex bolt (20), lock washer (22) and hex nut (23).

Step 4.

Attach hitch coupler assembly (24) to hitch bar. Insert hex bolt (20) through flat washer (21), hitch coupler plate(24), hitch bar (3), flat washer (21), lock washer (22), and hex nut (23). Repeat for second hole and tighten bolts.

carry passengers in cart.•

Maintenance

Check tire pressure regularly.• Periodically check all bolts.• Keep cart clean to prevent rust.• Store inside a clean dry area.•

Tools Required

Wrenches and or sockets• 7/16", 1/2" and 9/16"• Pliers• Large blade screwdriver•

Load Weights

Note Max Capacity 1000lbs•

Weight pounds per cubic foot

Dry - Wet Dirt 70 - 110 lbs Sand 90 - 120 lbs Gravel 100 - 125 lbs

Step 5.

Loosely attach axle holders (4) to under carriage (5) using hex bolt (20), lock washer (22), and hex nut (23). Do not tighten until step 8.

Step 6.

Loosely attach axle holder assembly to body (1) using hex bolt (7), lock washer (8) and hex nut (9).

Step 7.

Loosely attach front support (2) to body (1) using hex bolt (7), lock washer (8) and hex nut (9).

Step 8.

Slide axle (10) through axle holders (4) and hitch assembly (3) and center. Tighten bolts from step 5 and 6

Step 9.

On both sides, slide on an axle washer (12), axle spacer (13), wheel (6), and axle washer (12). Insert cotter pin (11) into axle (10) and bent open ends outward.

Step 10.

Attach safety pin (19) on to latch to lock hitch bar (3) in place.

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