Ohaus PX3202M, PX2201, PX323M, PX423, PX8201 User Manual

...

Pioneer PX Series Balances

Instruction Manual

PX Series Balance EN-1

Table of Contents

1. INTRODUCTION .............................................................................................................. EN-3

1.1 Description ............................................................................................................................................. EN-3

1.2 Features ................................................................................................................................................. EN-3

1.3 Definition of Signal Warnings and Symbols ........................................................................................... EN-3

1.4 Safety Precautions ................................................................................................................................. EN-3

2. INSTALLATION ............................................................................................................... EN-4

2.1 Unpacking .............................................................................................................................................. EN-4

2.2 Select the Location ................................................................................................................................ EN-4

2.3 Leveling .................................................................................................................................................. EN-4

2.4 Connecting Power and Acclimating the Balance ................................................................................... EN-5

2.5 Connecting the Interface ........................................................................................................................ EN-5

2.6 Initial Calibration .................................................................................................................................... EN-5

3. OPERATION .................................................................................................................... EN-6

3.1 Overview of Display, Home Screen ....................................................................................................... EN-6

3.2 Principal Functions and Main Menu ....................................................................................................... EN-7

3.3 Overview of Parts and Features – Draft Shield Models ......................................................................... EN-7

3.4 Overview of Parts and Features – Non-Draft Shield Models ................................................................. EN-7

4. APPLICATIONS ............................................................................................................... EN-8

4.1 Weighing ................................................................................................................................................ EN-8

4.2 Parts Counting ....................................................................................................................................... EN-8

4.3 Percent Weighing ................................................................................................................................. EN-10

4.4 Dynamic Weighing ............................................................................................................................... EN-11

4.5 Density Determination .......................................................................................................................... EN-12

4.5.1 Measuring the Density of a Sinking Solid Using Water ................................................................... EN-17

4.5.2 Measuring the Density of a floating Solid Using Water.................................................................... EN-18

4.5.3 Measuring the Density of a Solid Using an Auxiliary Liquid other than Water ................................ EN-18

4.5.4 Measuring the Density of a Liquid Using a Calibrated Sinker ......................................................... EN-19

4.5.5 Measuring the Density of Porous Material Using Oil ....................................................................... EN-21

4.6 Additional Features .............................................................................................................................. EN-23

5. MENU SETTINGS .......................................................................................................... EN-24

5.1 Menu Navigation .................................................................................................................................. EN-24

5.1.1 Changing Settings ............................................................................................................................ EN-24

5.2 Calibration ............................................................................................................................................ EN-24

5.2.1 Calibration Sub-menu (InCal models) .............................................................................................. EN-24

5.2.2 Internal Calibration (not applicable to ExCal models) ...................................................................... EN-25

5.2.3 InCal Adjust (not applicable to ExCal models) ................................................................................. EN-25

5.2.4 Span Calibration............................................................................................................................... EN-25

5.2.5 Linearity Calibration ......................................................................................................................... EN-26

5.3 Balance Setup ...................................................................................................................................... EN-28

5.3.1 Language ......................................................................................................................................... EN-28

5.3.2 Filter Level ........................................................................................................................................ EN-28

5.3.3 AZT (Auto Zero Tracking) ................................................................................................................ EN-28

5.3.4 Auto Tare ......................................................................................................................................... EN-28

5.3.5 Graduations ...................................................................................................................................... EN-29

5.3.6 Date Format ..................................................................................................................................... EN-29

5.3.7 Date Setup ....................................................................................................................................... EN-29

5.3.8 Time Format ..................................................................................................................................... EN-29

5.3.9 Time Setup ....................................................................................................................................... EN-29

5.3.10 Brightness ........................................................................................................................................ EN-29

5.3.11 Auto Dim .......................................................................................................................................... EN-29

5.3.12 Capacity Bar ..................................................................................................................................... EN-29

5.3.13 Approved Mode ................................................................................................................................ EN-30

5.4 Weighing Units ..................................................................................................................................... EN-30

5.5 RS232 Interface Setup ......................................................................................................................... EN-32

5.5.1 Baud Rate ........................................................................................................................................ EN-32

5.5.2 Transmission .................................................................................................................................... EN-32

EN-2 PX Series Balance

5.5.3 Handshake ....................................................................................................................................... EN-33

5.6 Print Settings ........................................................................................................................................ EN-33

5.6.1 Stable Only ....................................................................................................................................... EN-33

5.6.2 Numeric Only ................................................................................................................................... EN-33

5.6.3 Single Header .................................................................................................................................. EN-33

5.6.4 Print To ............................................................................................................................................. EN-33

5.6.5 Auto Print ......................................................................................................................................... EN-33

5.6.6 Header ............................................................................................................................................. EN-33

5.6.7 Date and Time.................................................................................................................................. EN-33

5.6.8 Balance ID ........................................................................................................................................ EN-34

5.6.9 Balance Name.................................................................................................................................. EN-34

5.6.10 User Name ....................................................................................................................................... EN-34

5.6.11 Project Name ................................................................................................................................... EN-34

5.6.12 Application Name ............................................................................................................................. EN-34

5.6.13 Result ............................................................................................................................................... EN-34

5.6.14 Gross. ............................................................................................................................................... EN-34

5.6.15 Net..... ............................................................................................................................................... EN-34

5.6.16 Tare... ............................................................................................................................................... EN-34

5.6.17 Line Feed ......................................................................................................................................... EN-34

5.7 GLP ...................................................................................................................................................... EN-35

5.7.1 Header ............................................................................................................................................. EN-35

5.7.2 Balance Name.................................................................................................................................. EN-35

5.7.3 User Name ....................................................................................................................................... EN-35

5.7.4 Project Name ................................................................................................................................... EN-35

5.8 Factory Reset ....................................................................................................................................... EN-35

5.9 Lockout................................................................................................................................................. EN-35

6. LEGAL FOR TRADE (LFT) ........................................................................................... EN-36

6.1 Settings ................................................................................................................................................ EN-36

6.2 Verification ........................................................................................................................................... EN-36

6.3 Securing the Menu ............................................................................................................................... EN-36

6.4 Sealing Access to the Balance Settings .............................................................................................. EN-36

7. Printing .......................................................................................................................... EN-37

7.1 Connecting, Configuring and Testing the Printer / Computer Interface ............................................... EN-37

7.2 Output Format ...................................................................................................................................... EN-38

7.3 Printout Examples ................................................................................................................................ EN-38

8. MAINTENANCE ............................................................................................................. EN-40

8.1 Calibration ............................................................................................................................................ EN-40

8.2 Cleaning ............................................................................................................................................... EN-40

8.3 Troubleshooting ................................................................................................................................... EN-40

8.4 Service Information .............................................................................................................................. EN-40

9. TECHNICAL DATA ........................................................................................................ EN-41

9.1 Specifications ....................................................................................................................................... EN-41

9.2 Drawings and Dimensions ................................................................................................................... EN-46

9.3 Accessories .......................................................................................................................................... EN-46

9.4 Communication .................................................................................................................................... EN-47

9.4.1 Interface Commands ........................................................................................................................ EN-47

9.4.2 RS232 (DB9) Pin Connections ........................................................................................................ EN-48

9.4.3 USB Interface ................................................................................................................................... EN-48

9.4.4 USB Connection............................................................................................................................... EN-49

10. SOFTWARE UPDATES ................................................................................................. EN-49

11. COMPLIANCE ............................................................................................................... EN-50

PX Series Balance EN-3

Operation Controls: 2-line backlit display, with 6

weighing applications and many other features.

WARNING

For a hazardous situation with medium risk, possibly resulting in injuries or death if not avoided.

CAUTION

For a hazardous situation with low risk, resulting in damage to the device or the property or in loss of data, or injuries if not avoided.

Attention

For important information about the product

Note

For useful information about the product

CAUTION: Read all safety warnings before installing, making connections, or servicing this equipment. Failure to comply with these warnings could result in personal injury and/or property damage. Retain all instructions for future reference.

Direct Current

Alternating Current

1. INTRODUCTION

1.1 Description

The PX balance is a precision weighing instrument that will provide you with years of service if properly cared for.

PX balances are available in capacities from 82 grams to 8200 grams.

1.2 Features

1.3 Definition of Signal Warnings and Symbols

Safety notes are marked with signal words and warning symbols. These show safety issues and warnings. Ignoring the safety notes may lead to personal injury, damage to the instrument, malfunctions and false results.

Warning Symbols

General Hazard Electrical Shock Hazard

1.4 Safety Precautions

 Verify that the AC adapter’s input voltage range and plug type are compatible with the local AC main power

supply.

 Make sure that the power cord does not pose a potential obstacle or tripping hazard.  Do not position the balance such that it is difficult to reach the power connection.  The balance is for indoor use only. Do not operate the equipment in hazardous or unstable environments.  Operate the equipment only under ambient conditions specified in these instructions.  Do not drop loads on the pan.  Use the balance only in dry locations.  Disconnect the equipment from the power supply when cleaning.  Use only approved accessories and peripherals.  Service should only be performed by authorized personnel.

EN-4 PX Series Balance

2. INSTALLATION

2.1 Unpacking

Carefully remove your PX balance and each of its components from the package. The included components vary depending on the balance model (see the list below). Save the packaging to ensure safe storage and transport. Please read the manual completely before installing and using the PX balance to avoid incorrect operation.

Components included:

 Balance  Power adapter + Attaching plug  Stainless steel pan  Pan support (for 0.1 g / 0.01 g model only)  Warrenty card

2.2 Select the Location

Avoid heat sources, rapid temperature changes, air current or excessive vibrations. Allow sufficient space.

2.3 Leveling

Be sure the balance is level before it is used or after its location is changed. The PX balance has a level bubble in a small round window beside the display.

To level the balance, adjust the 4 Leveling Feet until the bubble is centered in the circle.

Please refer to Figure 2-1 for leveling.

Figure 2-1. Leveling

PX Series Balance EN-5

The PX balance has two data interfaces, RS232 and USB. Use the RS-232 port to connect either to a computer or a printer with a standard (straight-through) serial cable. Use the USB port to connect to a computer with a USB 2.0 Type A to Type B cable.

Interface connections on the rear of the balance

USB：Used to connect to PC only

RS232：Used to connect to PC or Printer

Note: For Connecting, Configuring and Testing the Printer / Computer Interface, see the Printing section.

USB

RS232

2.4 Connecting Power and Acclimating the Balance

Connect the DC output connector to the power receptacle on the rear of the balance. Then connect the AC adapter plug to a suitable electrical outlet.

Acclimating

It is suggested that the balance should not be used until it has been connected to power and acclimated to the environment for a certain period of time. In the case of balance with the precision above 0.1 mg, the acclimation time should be 1.5 hours; in the case of balance with the precision of 0.01 mg, the acclimation time should be more than 4 hours.

2.5 Connecting the Interface

2.6 Initial Calibration

When the PX balance is first installed, or when it is moved to another location, it must be calibrated to ensure accurate weighing results. PX balances are classified into two categories, InCal models and ExCal models. InCal models have a built-in calibration mechanism which can calibrate the balance automatically and does not require the use of external calibration masses. If preferred, InCal models can also be manually calibrated with external masses. ExCal models are calibrated with external masses. Make sure to have the appropriate calibration masses available before beginning calibration.

EN-6 PX Series Balance

CONTROLS

Button

Primary

Function

(Short Press)

On / Zero

 If the Indicator is

Off, turns on the Indicator.

 If Indicator is On,

sets zero.

 Sends the current

displayed value to the serial interface.

Function

 Operation is

dependent on the application mode.

Tare

 Performs tare

operation.

Secondary

Function

(Press and

Hold)

Off

 Zeroing current

value.

Unit

 Changes weighing

units.

Mode

 Changes

application mode.

Menu-Cal

 Enters the main

menu. Calibration is the first submenu.

 Views the preset

Tare value.

Function

(Short Press)

Yes

 Accepts the current

(blinking) setting on the display.

 Rejects the current

(blinking) setting on the display.

 Increments a value

being entered.

Back

 Reverts back to

previous menu item.

 Decrements a

value being entered.

Exit

 Immediately

exits the submenu.

 Aborts a

calibration in progress.

3. OPERATION

3.1 Overview of Display, Home Screen

The PX balance has a 2-line backlit display.

CONTROL FUNCTIONS

PX Series Balance EN-7

Weighing:

Press Zero to set the display to zero. Place an object on the pan. The display indicates the gross weight.

Taring:

With no load on the pan, press Zero to set the display to zero. Place an empty container on the pan and press Tare. Add material to the container and its net weight is displayed. After the container and the objects are removed, the load will be displayed as a negative number. Press Tare to clear.

Zero:

Press Zero to zero the balance.

Dot-matrix Display:

The relevant data in the specific application mode are shown in the dot-matrix display area.

Result Field: Information varies by application

Unit

Instructional Messages

Net (NET)

Stability (*)

Negative (-)

Centre of Zero (>0<)

Pre-tare (PT)

Pan

Level Indicator

Adjustable Foot

USB Device

Security Switch RS232

Power Input Pan

Adjustable Foot

USB Device

Security Switch

RS232

Power Input

MAIN APPLICATION SCREEN

3.2 Principal Functions and Main Menu

3.3 Overview of Parts and Features – Draft Shield Models

3.4 Overview of Parts and Features – Non-Draft Shield Models

EN-8 PX Series Balance

1. Press Tare or Zero if necessary to begin.

2. Press and hold the Function / Mode button to select

Weighing (this application is the default).

3. Place objects on the pan to display the weight. Once the reading is stable, the * will appear.

4. The resulting value is displayed in the active unit of measure.

To view or adjust the current settings.

1. Press Tare or Zero if necessary to begin.

2. Press and hold the Function / Mode button until

Parts Counting appears.

4. APPLICATIONS

The PX balance can be operated in 6 application modes by long pressing the Function / Mode button.

4.1 Weighing

Note: Before using any application, be sure the balance has been leveled and calibrated.

Use this application to determine the weight of objects in the selected unit of measure.

Weighing

Item Settings

• Capacity Bar: When set to On, the capacity bar is displayed in the reference field. The capacity will not display when the balance is set to zero.

• Weighing Units: Change the displayed unit. See Section 5.4 for more information.

• Filter Level: Change Filtering level. See Section 5.3.2 for more information.

• GLP Data: See Section 5.7 for more information.

• Print Settings: Change printing settings. See Section 7 for more information.

4.2 Parts Counting

Note: Before using any application, be sure the balance has been leveled and calibrated. The minimum piece

weight should be no less than 0.1d.

Use this application to count samples of uniform weight.

Parts Counting

PX Series Balance EN-9

3. After confirmation by pressing Yes, the message "Clear APW?" will appear on the screen.

4. If the APW of the last Parts Counting operation needs to be kept, press No when the message "Clear APW?" displays.

5. Press Yes, and the message "Sample size 10" will display with the numeral "10" (default) flashing.

6. Confirm the sample size by pressing Yes, and place 10 samples on the pan to display the weight. Press No or Back to increase or decrease the value as desired.

7. Press the Function / Mode button so that the weight of the 10 samples is used to establish the average piece weight (APW). The display will show 10 pieces.

8. To view the piece weight or the total weight, press the Function / Mode button.

9. Place additional objects on the pan, and the corresponding number of pieces will display.

Sample: The sample size ranges from 1 to 1000. The default value is 10. Note: To ensure accurate counting, the minimum piece weight should be no less than 0.1d.

Item Settings

EN-10 PX Series Balance

APW Optimization:

Improving counting accuracy by re-calculating the piece weight automatically as parts are added.

APW Optimization occurs only when the number of pieces added to the pan is between one and three times the number already on the pan.

Print Settings:

Changing printing setup. See Section 7 for more information.

1. Press and hold the Function / Mode button until

Percent Weighing appears.

2. After confirmation by pressing Yes, the message "Clear reference?" will appear on the screen.

3. Press Yes, and then the message "Place sample" will display.

4. Place the reference sample on the pan to display the weight. When the reading is stable, the * will appear.

5. Press the Function / Mode button so that the weight of the reference sample is stored in memory. The display will show 100%.

4.3 Percent Weighing

Note: Before using any application, be sure the balance has been leveled and calibrated.

Use Percent Weighing to display the weight of a test object as a percentage of a pre-established reference sample.

The default (or last) reference weight is displayed.

Percent Weighing

PX Series Balance EN-11

6. Remove the reference sample and place the test object on the pan. The ratio of the test object to the reference sample weight is displayed as a percentage.

7. To view the reference sample weight or the test object weight, press the Function / Mode button.

1. Press and hold the Function / Mode button until

Dynamic Weighing appears.

2. After confirmation by pressing Yes, the message "Change parameter?" will appear on the screen.

3. Press Yes, and then the message "Average time 10 s" will display with the numeral "10" flashing. Press No or Back to increase or decrease the value as desired.

Note:

If the previously established reference sample weight needs to be kept, press No when the message "Clear reference?" displays.

Printing Setup:

Changing printing setup. See Section 7 for more information.

Item Settings

4.4 Dynamic Weighing

Note: Before using any application, be sure the balance has been leveled and calibrated. Clear the pan before

beginning a new Dynamic Weighing cycle.

Use this application to weigh an unstable load, such as a moving animal.

Dynamic Weighing

EN-12 PX Series Balance

4. Confirm the weighing time by pressing Yes, and the message "Ready" will display at the lower left of the screen.

5. Place the dynamic object on the pan. The balance begins a countdown (averaging process). During the countdown, the screen shows the time remaining.

6. When the countdown ends, the result line is displayed and held.

7. After the dynamic object is removed, the weight will be automatically set to zero, and the balance will return to the status of "Ready".

Item Settings

1. Averaging Time: Set the averaging time to a value between 1 and 15 seconds. Default is 10 seconds.

2. Printing Setup: Changing printing setup. See Section 7 for more information.

4.5 Density Determination

Note: Before using any application, be sure the balance has been leveled and calibrated.

Use this application to determine an object’s density.

A Density Determination Kit, Part Number 80253384, is designed to be used with PX series balances. Illustrations in this procedure refer to the density kit, however, you may use whatever lab apparatus that will suit the requirements for density measurements. A built in reference density table for water at temperatures between 10ºC and 30.9ºC is included in the balance software. Review this entire section before attempting density measurements.

PX Series Balance EN-13

1. Glass beaker

2. Bracket

3. Forceps

4. Platforms

5. Holder for floating solids

6. Holder for non floating solids

7. Precision thermometer with holder

8. Sinker 10ml (optional equipment)

When making density measurements, the material should weigh at least 10.0 mg on an analytical balance and 100 mg on a precision balance. Balance Preparation with Ohaus Density Kit (Optional) Allow the balance to warm up sufficiently before making measurements. Open either the left or right side door of the balance and remove the Pan as shown. Insert the Bracket into the balance where the Pan was removed. The Equalizing Washer is not used.

EN-14 PX Series Balance

Place the Support into position over the bracket making sure the Support does not make contact with the Bracket as shown in illustration.

Install beaker on support as shown. NOTE: Beaker and thermometer are not supplied as part of the density kit.

 The density Q is the quotient of the mass m and the volume V.

Density determinations are performed by using Archimedes’ principle. This principle states that every solid body immersed in a fluid loses weight by an amount equal to that of the fluid it displaces. The density table for water is included in the Discovery balance software.

The density of a solid is determined with the aid of a liquid whose density, Qo, is known (water is used as an auxiliary liquid). The solid is weighed in air (A) and then in the auxiliary liquid (B). The density Q can be calculated from the two weighings as follows:

The balance allows direct determination of the buoyancy P (P =A - B) and consequently the above formula can be simplified:

Q = Density of the solid A = Weight of the solid in air B = Weight of the solid in the auxiliary liquid Q0 = Density of the auxiliary liquid at a given temperature (this value depends on the temperature). The density

table for water is included in Discovery balances. P = Buoyancy of the solid in the auxiliary liquid (corresponds to A-B).

PX Series Balance EN-15

Place the solid in the Weighing Pan on the Weigh Below Hook in the liquid as shown. Ensure that there are no air bubbles on the solid to be weighed. Close the draft shield doors and weigh the solid (buoyancy P). The display indicates the density in grams/cc.

Solid Density Determinations for items Less Density Than Water

For density determination of solids with a density less than 1 g/CM3, the bottom of the Weigh Below Hook for solids must be used as it holds the solid body below the surface of the auxiliary liquid. If the buoyancy of the solid is greater than the weight of the Weigh Below Hook, the Weigh Below Hook must be weighted by placing an additional mass on the submerged part of the Weigh Below Hook as shown. Weigh the sample in air first as explained in the previous procedure. After loading the additional mass, tare the balance and start the weighing again. Wait until the balance has reached stability and note the displayed weight P (buoyancy of the solid).

Improving the Accuracy of the Result of Solid Density

The following tips should help you improve the accuracy of the results in the density determination of solids.

Temperature

Solids are generally so insensitive to temperature fluctuations that the corresponding density changes are of no consequence. However, as work is performed with an auxiliary liquid in the density determination of solids, their temperature must be taken into account as the temperature has a greater effect with liquids and causes density changes in the order of magnitude 0.5 to 1% per °C. This effect is already apparent in the third decimal place of the result. To obtain accurate results, we recommend that you always take the temperature of the auxiliary liquid into account on all density determinations.

Air Buoyancy

1 CM3 of air weighs approximately 1.2 mg (depending on the physical condition). As a consequence, in the weighing in air, each solid experiences buoyancy of this magnitude (the so-called “air buoyancy”) per cm3 of its volume.

However, the air buoyancy must be taken into account only when a result is required with an accuracy of 3 to 4 decimal places. To correct for this, the air buoyancy (0.0012 g per cm3 volume of the body) is added to the calculated result:

Calculated density + 0.0012 g/cm3 air buoyancy = effective density

Surface tension of the auxiliary liquid

Adhesion of the liquid to the Weigh Below Hook causes an apparent weight increase of up 3 mg. As the Weigh Below Hook is immersed in the auxiliary liquid in both weighings of the solid (in air and in the auxiliary liquid), the influence of the apparent weight increase can be neglected because the balance is tared before every measurement.

To reduce the effect of air bubbles and to ensure the greatest possible accuracy, use a few drops of a wetting agent (not supplied) and add them to the auxiliary liquid.

Liquid Density Determinations

The density of a liquid can be made using a sinker of known volume. The sinker (P/N: 83034024) is weighed in air and then in the liquid whose density is to be determined, The density, Q, can be determined from the two weighings as follows:

Q = Density of the liquid A = Weight of the sinker in air B = Weight of the sinker in liquid V = Volume of the sinker P = Buoyancy of the sinker in the liquid (P = A-B)

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