OFNA Racing LD3 Pro User Manual

Page 1
LD-3 PRO VERSIONLD-3 PRO VERSION
Page 2
REQUIRED FOR OPERATION
THINGS NEEDED
Glow Fuel
20%
AA Batteries ( 12 pcs )
#10211 NiHm Flat Pack, see charger 10214.
You will need to buy a few items to start the engine and run the car.
• Use 20% nitro CAR fuel. Do not use airplane or heli fuels, they will over heat engine.
• Rear Exhaust .12 engine with SG crankshaft and Slide Carb.
• Buy SHORT glow plugs, OFNA/PICCO Plug (#51007) are long therefore use two copper washers. Use plugs without idle bar. Always use two copper washers with Picco glow plugs.
I
You need to get batteries for the radio transmitter and the car receiver packs.
• Radio TX needs (8) eight AA batteries.
• Car needs (4) four AA Ni-cad batteries, Alkaline type batteries will work, but braking will be reduced. The best is to use a 5 cell hump pack for increased voltage..
Recommended Option: You may want to upgrade the car battery pack to a Ni-Cad or NiHm 5 cell
#10212 NiHm Hump Pack, see charger 10214.
Phillips Type Screw Drivers ( L )
Phillips Type Screw Drivers ( S )
Needle Nose Pliers
type(600AE). This will give more run time. OFNA # 10211 or 10212 1000NiMh Hump Pack and NiHm Battery Charger #10214
Cutter
Curved Scissors
Instant Cement
Cross Wrench #17109 $3.95
10214 Over-nite Charger
Diff Oil ­Silicone
Knife
Glow Plug & 17MM Cross Wrench #10801 $6.95
Page 3
MUST READ THIS BEFORE RUNNING
Running a nitro kit is fun and easy, but to make this a safe Precautions and good experience you must observe a few rules. This kit is extremely fast, easily over 40MPH, and can seriously injure someone if you are not careful.
Where to run car?
• Any running area you choose must be dry. Do not run car near any water or wet dirt.
• Do not run on public streets. It is very easy to have the car run over or damaged by hitting the curb.
• Do not operate car in tight confined places. The car is very fast and will easily hit something.
• Do not run near people or animals. and will too easily hit someone.
• Due noise, you will want to consider the surrounding car or property. area when operating the car.
• Do not operate the car at night. You will not be able to drive it without hitting something.
• Do not operate the car indoors. Engine exhaust is not flammable and poisonous. healthy.
Glow Fuel label for additional precautions.
• Glow fuel is poisonous!
• Glow fuel is flammable! • Car Fuel tank - Never store fuel in car tank, it will ruin the
• Do not leave in fuel bottle with lid off at any time.
• Do not use any fuel other than glow fuel in this engine.
First Time Starting the Engine
Caution! When starting engine make sure the following is observed.
• Set engine Master needle to 3 turns (rich setting)
• Do not do this alone, get an experienced friend to help at first.
• Fill fuel tank, try not to spill fuel. Do not spill fuel on receiver
• Hold car off the ground, so it will not runaway when first starts
• Turn on Radio and check the linkage before starting engine.
• Turn on car receiver battery switch.
• Always have an air filter on the carburetor to keep dirt out.
The car is very fast
• This kit is not a toy. Always run car with a second person as a spotter and pitman.
• Hot Parts - The pipe, manifold, engine and head are very hot and will cause burns.
• Rotating Parts - Keep hands away from the drive train, wheels, and engine when engine is running.
• Radio - Check batteries life before running the car. If radio does not have full control of the car with steering and/or throttle/brake do not run until corrected. Failure to correct this will result in possible injury and damage to the
• Glow fuel - Do leave the glow fuel unattended with the lid off. Fuel contains Methanol and Nitro Methane and is
Store fuel in cool ventilated location. Refer the glow fuel
engine if left in tank.
• Always turn off the car BEFORE turning off radio.
• DAMAGE DUE CAR RUN AWAY IS NOT A WARRANTY ISSUE.
IF YOU DO NOT BREAK-IN ENGINE CORRECTLY, MAINLY AT LOW RPM, YOU WILL BREAK THE CONNECTING ROD!
FAILURE TO NOT READ AND FOLLOW BREAK-IN ENGINE
Emergency Stopping Engine When Running
• Remove air filter and cover carb. intake.
• Squeeze fuel line and hold until engine stops.
• With a rag, cover exhaust outlet.
Storing Car After Running
• Remove fuel from tank and fuel lines
• Turn off radio in car
• Put a few drops of after run in engine to keep it from rusting.
• Clean oil and dirt from chassis with a degreaser.
INSTRUCTIONS WILL VOID WARRANTY!
CHECK RADIO SETTING AND LINKAGE BEFORE STARTING
Page 4
THE NEXT 3 PAGES ARE THE ADDENDUM INSTRUCTION FOR THE LD-3 PRO KIT
Page 5
Front Diff
Parts Upgrade
38410 - Front One-Way
PRO FRONT ONE WAY ASSEMBLY
37967 O-Ring
38413 CAP JOINT
37450 10x15x4mm
Ball Bearing
38411 One Way
38412 Large Bevel Gear (steel)
94052 M2x6mm Flat Head Screw
37450 10x15x4mm Ball Bearing
38413 CAP JOINT
Standard 4 Diff. Gear
13T
13T
Parts Upgrade
38403 - 6 Gears Diff. Set
Must 12T gear with 6 gear setup.
12T
12T
94052 M2x6mm Flat Head Screw
PRO ASSEMBLY OF THE REAR DIFFERENTIAL
Step 1
Step 3
Step 4
Step 1
38255 Cap Joint
37450
10x15mm
Bearing
38252 Diff.Case
38278 5x8x1.5mm
O-Ring
38256 10T Diff.Gear (small)
38404 3x17.8mm Cross Pin
38256 10T Diff.Gear (small)
Step 2
94045 2mm
E-Ring
38278 5x10mm Washer
38402 12T Diff.Gear (Large)
94045 2mm
E-Ring
Put the grease into the diff. case before assembly.
38278 5x10mm Washer
Step 5
38402 12T Diff.Gear (Large)
38278 5x8x1.5mm
O-Ring
38416 Large Bevel Gear (Steel)
37450 10x15mm Bearing
38287 Diff.Gasket
37967 O-Ring
38255 Cap Joint
94051 M2x6mm
Flat Head Tapping Screw
39053 Upper & Lower Arms
Parts Upgrade
38399 Upper & Lower Arms (F&R)
38256 10TDiff.Gear
38256 10T Diff.Gear (small)
38404 3x17.8mm
Cross Pin
(small)
PRO ASSEMBLY OF THE FRONT SUSPENSION
*For the Front knuckle assembly, please use page 6 of 1.
Front knuckle arm Assembly
94035 3x8 mm Set Screw
38399 Front Lower Arm
38399 Front Upper Arm
M2x6mm Flat Head Tapping Screw
Page 6
38268 - Rear Drive Shaft
PRO ASSEMBLY OF THE REAR HUB
Parts Upgrade
CVA Joint
38405
Rear Upper Arms
Parts Upgrade
38399 - Rear Upper Arms
39150 10mm Alum. Set Screw
39140 8mm Steering Ball
38266 8mm Steering Ball Washer
*Notice the direction of the steering ball washer.
37430 5x11x4mm Ball Bearing
38266 Rear Wheel Hub
PRO ASSEMBLY OF THE REAR SUSPENSION ARMS
Step 1
38399 Rear Lower Arm
Step 2
37450 10x15x4mm Ball Bearing
38405 CVA Joint
Assembly of the right and left-side are the same.
38399 Rear Upper Arm Ball End
38399 Rear Upper Arm Ball End
38398 3x20mm Turnbuckle
Rear Lower Arms
Parts Upgrade
38399 - Rear Lower Arms
Step 3Step 3
37370 6mm Ball&Socket
94004 M3x12mm Screw
Insert the upper arm shaft after assembly the shock tower.
38270
90020
2.5mm E-Ring
Shock Tower
Step 4
94019 M3x10mm Flat Head Hex Screw
38419 Lower Arm Shaft
For assembly front roll bar:
* Use a 3mm drill to drill a hole in the arm holder before assembly.
* Use the 0 degree for rear arm holder.
38263 Arm Holder (Rear / Rear)
38261 Rear Upper shaft
90020
2.5mm E-Ring
Assembly of the right and left-side are the same.
Page 7
38417 - Blade Swaybar Set
38319 - CHASSIS 2.5mm
Parts Upgrade
38489 - CHASSIS 3.0 mm Ld3 Pro
3 Shoes Flywheel 34mm, Pull Start
38284 -
Parts Upgrade
PRO ASSEMBLY OF THE STABILIZER INTO ARM BLOCK
* Assembly the rear anti-roll bar same as the front.
94033
Step3
M3x3mm Set Screw
38419 3x55mm Lower Arm Shaft
Step1
M3x15mm Screw
38418rs Mount
38418 Stabilizers Balance Adjuster
94033 M3x3mm Set Screw
* Keep stabilizer ball in the center.
94033 M3x3mm Set Screw
Step2
38418 Stabilizers Mount
94005 M3x15mm Screw
38420 Stabilizers blades
ASSEMBLY OF THE FLYWHEEL
SG Type Engine
10330 Split Cone
38285 3 Shoes Flywheel (Small/30mm)
10100
Clutch Spring
10010 Clutch Shoes
Center
* Turn stabilizer balance adjuster to adjust the stabilizer to the same angle.
* Place the clutch shoes with the clutch springs over the 3 pins of the flywheel.
Using a small screw driver or needle nose pliers and push the small end of the clutch spring behind the pilot shaft nut and down.
If installed correctly, the shoes will be held in with spring tension.
- 3 Shoes Flywheel, non-pull Start
38285
(Small/30mm)
10063 - polished 6 Ring Pipe
38286 - Side Exht Manifold
Parts Upgrade
38475 - Polished IN-LINE REAR EXHAUST PIPE
Pull Start Engine Mounts #38150 Non-Pull Start Engine Mounts #38453
10098 SG Clutch Nut
PRO ASSEMBLY OF THE MANIFOLD AND MUFFLER
38477 - Manifold In-Line Rear Exhaust Manifold Polished
97501 Manifold Spring
* Put the clutch spring into the groove of the clutch shoesbefore assembly.
10121 Manifold Spring
38476 - Pipe In-Line Rear Exhaust Manifold Polished
Page 8
FOLLOWING PAGES INCLUDE ASSEMBLY FOR LD-3 RTR AND LD-3 PRO
Page 9
ASSEMBLY OF THE 4 GEAR DIFFERENTIAL
(Build two differentials for front and rear.)
Step 1
Step 3
38255 Cap Joint
37450 10x15x4mm Ball Bearing
94051 M2x6mm
Flat Head Tapping Screw
2mm E-Ring
O-Ring 5x8x1.5mm
38252 Diff.Case
38278
5x8x1.5mm
O
38278
38253
3x17.8mm Pin
5x8x0.8mm
5x10mm
Washer
Washer
Step 2
5x10mm Washer
38256 10T Diff.Gear (small)
Put the grease into the diff. case before assembly.
38256
10T Diff. Gear
(small)
2mm
E-Ring
37771 13T Diff. Gear
2mm E-Ring
37771 13T Diff. Gear
(Large)
37771 13T Diff. Gear (Large))
(Large)
5x10mm Washer
Step 4
37450 10x15x4mm Bearing
O--RRiinngg
38278 5x8x1.5mm
38255 Cap Joint
38257 Large Bevel Gear
38257 Large Bevel Gear
37450 10x15x4mm Ball Bearing
38287 Diff.Gasket
Note: Peel off backing
38253 3x17.8mm Pin
38255
Cap Joint
M2x6mm Flat Head Tapping Screw
38256 10T Diff.Gear (small)
ASSEMBLY OF THE FRONT GEAR BOX
(Build a gear box for front.)
NOTE: DIFF GEARS AND PINION WILL FEEL ROUGH UNTIL YOU RUN CAR. DO NOT SHIM GEAR CASE FOR SMOOTHNESS OTHERWISE GEAR WILL STRIP.
38251
Step 1
Gear case
3x3mm Set Screw 94033
90020
2.5mm E-Ring
38254 12x15x0.25mm Shim
38258
37430
16T 5x11x4mm Ball Bearing
*Adjust the backlash
Bevel Gear (small)
*Use 2 pcs in this side.
with the shim*
E-Ring
16T
90020
2.5mm
38259
16T
5x8x0.8mm Washer (important)
38258
Bevel Gear (small)
Bevel Gear
(small)
Shaft
16T
38259
3x3mm Set Screw
Bevel Gear
(small)
Shaft
* Put the gear in the right position.
37430 5x11x4mm Ball Bearing
37430 5x11x4mm Ball Bearing
M2x6mm Flat Head Tapping Screw
38260 Bevel Gear
16T
Cap Joint
*Check the right space between two ball bearings.
Page 10
ASSEMBLY OF THE FRONT GEAR BOX
(Build a gear box for front.)
Step 2
* The gear box after assembly.
38251 Gear Case
38251
Gear Case
M2.6X10mm Screw 94050
M3X12mm Screw 94004
M2.6X10mm Screw 94050
M2.6X10mm Screw 94050
38321
M3X12mm
Screw 94004
Page 11
ASSEMBLY OF 2-SPEED CLUTCH TRIGGER DISC
SCREW AS SHOWN, LEVEL WITH HOLE EDGE
SCREW AS SHOWN, LEVEL WITH HOLE EDGE
SET BALL TO REST ON CAM, NOT PUSHING. IF TOO TIGHT, THE BALL WILL PUSH ON CAM SPREADING SHOE DISC AND WILL NOT FIT INTO ALUM. CLUTCH BELL #38296
CARE MUST BE TAKEN TO BUILD THIS ASSEMBLY CORRECTLY, OTHERWISE 2-SPEED WILL NOT ADJUST AND MAY NOT WORK AT ALL. IN FACT, IF 2-SPEED DOES NOT SHIFT, CHECK OUT THIS ASSEMBLY!.
Step 2
M2x10mm
Screw
3x3mm
38313
Spring
Set Screw
38312
Clutch Shoe
M2x10mm Screw
ASSEMBLY OF THE TWO SPEED GEAR
Step 1
4x4mm
Set Screw
38323
2 Speed Main Shaft
94034 4x4mm
Set Screw
Note: Must use Locktite
38316
Clutch Shoe Carrier
38312
Clutch Shoe
38315
Metal Ball
94033 3x3mm
Set Screw
38315
Metal Ball
38313
Spring
94033 3x3mm
Set Screw
38313
Spring
3x3mm Set Screw
M2x10mm
Screw
Page 12
ASSEMBLY OF THE TWO SPEED GEAR
Step 3
38300 38T Spur Gear
38T
Step 4
M3x4mm screw
37400 2x8.8mm Pin
38295 1 st Gear Carrier
38279 3x14.8mm Pin
38296
2nd Gear Clutch Bell (Ball Bearing)
(One-Way)
37430 5x11x4mm Ball Bearing
38301
42T Spur Gear
42T
38258 16T Bevel Gear (Small)
90020
2.5mm
E-Ring
38297 Retaining Ring
38297
Retaining Ring
38258
16T Bevel Gear (Small)
90020
2.5mm E-Ring
*Insert the 382790 into Break disc mount.
38279 3x14.8mm Pin
38289 Brake Disc
Mount
38321 M3x4mm
screw
Note: Must use Locktite
37430
5x8mm Washer
5x11x4mm Ball Bearing
40042 Brake Disk
*Put the brake disk on before assembly
37400 2x8.8mm Pin
38289 5x8mm Plastic
37430
5x11x4mm Ball Bearing
5x8x0.8mm Washer
37430 5x11x4mm
Ball Bearing
Page 13
ASSEMBLY OF THE BRAKE AND DIFF.MOUNT
*Take off the double sided tape
before assembly.
1
94004 M3x12mm
Screw
94049 M2.6x8mm Screw
ASSEMBLY OF THE BRAKE AND 2-SPEED
40044
Spring
M3x12mm Screw
2
38271 Brake Pad
1
38272
Brake Pad Linings
2
M2.6x8mm Screw
38272 Brake Pad Linings
38271 Brake Pad
40044 Blake Pad Spring
38289 Bulk Head
cover
38289 Plastic Bushing
38273 Brake Cam
38289 Brake Mount/Upper
Note: Cam will fit in one direction. Check step.2 on page 9. Note plastic stop tab on backside.
94005 M3x16mm
Screw
94005 M3x16mm
Screw
38289 Brake Mount/Lower
Page 14
ASSEMBLY OF THE REAL GEAR BOX (Build a gear box for real)
*Adjust the backlash
with the shim.
*Use 2 pcs in this side.
Step 1
Step 2
DIFFERENTIAL
38254 12x15x0.25mm Shim
94050 M2.6x10mm
Screw
ASSEMBLY
* Add Gear Grease before closing gear case.
94004 M 3x12mm
Screw
38254 12x15x0.25mm Shim
37430
5x11x4mm Ball Bearing
38251 Gear box
94050 M2.6x10mm
Screw
38251
Gear box
94004 M 3x12mm
Screw
Screw
Note: Do not over tighten screws
94050 M2.6x10mm
Screw
Page 15
ASSEMBLY OF THE FRONT KNUCKLE ARMS AND CVA SHAFT
Assembly of the right and left-side are the same.
*Make steering ball move smooth.
39150 10mm Hex Screw
39190
CVA Constant Velocity Axle
37450 10x15x4mm Ball Bearing
37430 5x11x4mm Ball Bearing
Step 2
*"L" make are for left-side.
37450 10x15x4mm Ball Bearing
38265 Front Knuckle Arm (Left)
37430 5x11x4mm Ball Bearing
39140 8mm Steering Ball
39141 8mm Steering Ball Washer
ASSEMBLY OF THE FRONT SUSPENSION ARMS
39140 8mm Steering Ball
39150 10mm Hex Screw
*Notice the direction hex screw.
Step 1
*Push 2 ball bearings into knuckle arm as shown.
38265 Front Knuckle Arm (Right)
Assembly of the right and left-side are the same.
94035 3x8 mm Set Screw
94035 3x8 mm Set Screw
39060 Front Lower Arm
39053 Front Upper Arm
FRONT KNUCKLE ARM ASSEMBLY.
FRONT KNUCKLE ARM ASSEMBLY.
39060 Front Lower Arm
39053 Front Upper Arm
Page 16
ASSEMBLY OF THE REAR WHEEL HUB
Assembly of the right and left-side are the same.
39150 10mm Hex Screw
*Notice the direction of the steering ball washer.
Step 1
37430 5x11x4mm Ball Bearing
39150 10mm Hex Screw
37450 10x15x4mm Ball Bearing
39140 8mm Steering Ball
ASSEMBLY OF THE REAR SUSPENSION ARMS
94004 M3x12 mm Screw
37370 6 mm Ball and Socket
94035 3x8 mm Set Screw
(Right Side)
* Take the upper arm plastic rod end from shock plastic tree.
37370 6 mm
37100 Upper Arm Plastic Rod End
Ball & Socket
39141 8mm Steering Ball Washer
94035 3x8 mm Set Screw
39140 8mm Steering Ball
REAR UPPER ARM
Approx 46 mm
37430 5x11x4mm Ball Bearing
(Left Side)
38266 Rear Wheel Hub
Step 2
Assembly of the right and left-side are the same.
* Take the upper arm plastic rod end from shock plastic tree.
37370 6 mm Ball & Socket
Push
*Push 2 ball bearing into rear wheel hub as shown.
37450 10x15x4mm Ball Bearing
37100 Upper Arm Plastic Rod End
M3x12 mm Screw
Push
38267 Rear Wheel
Axle Shaft
37210 3x15mm Turnbuckle
94004 M3x12 mm Screw
Right
37210 3x15mm Turnbuckle
37100 Upper Arm Plastic Rod End
Left
3x8 mm Set Screw
37100 Upper Arm Plastic Rod End
Page 17
ASSEMBLY OF THE SEVRO SAVER
Step 1
94041 M3 Nylon Nut
37360 4mm Ball & Socket
94003 M3x10mm Screw
94004 M3x12mm Screw
38288 Servo Saver Spring
36742
Servo Saver Bushing
38276 3x6 mm Brass Bushing
38277 5x8 mm Brass Bushing
38276 3x6x2.4 mm Brass Bushing
37360 4mm Ball & Socket
36742 Servo Saver Bushing
94004 M3x12mm Screw
38289 Servo Saver
94004 M3x12mm Screw
38276 3x6x2.5 mm Brass Bushing
94041 M3 Nylon Nut
38289 Servo Saver
94004 M3x12mm Screw
37360 4mm Ball & Socket
38288 Servo Saver Spring
36742 Servo Saver Bushing
37360 4mm Ball & Socket
* Use the long ball end for both
Step 2
*Made two steering rod for left and right hand side.
steering rod and steering servo rod.
37650 4mm Ball End
A
38281 3x40mm Turnbuckle
A
Steering Rod
Approx 57 mm
Steering Servo Rod
B
37650 4mm Ball End
37650 4mm Ball End
38280 3x36mm Turnbuckle
37650 4mm Ball End
38277 5x8x2.5 mm Brass Bushing
Step 3
A
38289 Servo Saver
* Snap on steering rod to 4mm ball & socket.
38277 5x8x2.5 mm Brass Bushing
38289 Servo Saver
* Snap on steering rod to 4mm ball & socket.
A
* Snap on steering rod to 4mm ball & socket.
B
B
Approx 54 mm
The servo saver after assembly.
Page 18
ASSEMBLY OF THE SEVRO SAVER ANDSTEERING RODS
38275 Servo saver Screw
94041 M3 Nylon Nut
94018 M3x5mm Flat Head HexScrew
94041 M3 Nylon Nut
38319 Chassis, Stock RTR
Note: Use Lock-tite
94018 M3x5mm Flat Head Hex Screw
38275 Servo saver Screw
M3x10mm Flat Head Hex Screw 94019
Front Gear Box Assembly.
M3x10mm Flat Head Hex Screw
94019
38263 Arm Holder (Lower/Rear)
M3x10mm Flat Head Hex Screw
0 Degree
ASSEMBLY OF THE FRONT BLOCK ONTO CHASSIS
38262 50mm Lower Arm Shaft
*Insert the drive shaft before assembly.
38263 Arm Holder (Front/Lower)
0 Degree
M3x10mm Flat Head Hex Screw
M3x10mm Flat Screw
94019 M3x10mm Flat Head Hex Screw
37360 4mm Ball & Socket
38262 50mm Lower Arm Shaft
37360 4mm Ball & Socket
Assembly of the right and left-side are the same.
38263 Lower Arm Holder for 0 and 1.5 and 2.5 degree.
Page 19
ASSEMBLY OF THE ARM HOLDER ONTO CHASSIS
M3x10mm Flat Screw
38263
Arm holder (Rear/Front)
94019 M3x10mm Flat Head Hex Screw
1.5 Degree
ASSEMBLY OF THE TWO SPEED AND REAR GEAR BOX ONTO CHASSIS
* Insert the center drive shaft before assembly the rear gear onto chassis.
38264
Center Drive Shaft
94024 M3x30mm Flat Head Hex Screw
94024 M3x30mm Flat Screw
94019 M3x10mm Flat Screw
94019 M3x10mm Flat Head Hex Screw
ASSEMBLY OF THE REAR ARM HOLDER
38262
94019 M3x10mm Flat Screw
50mm Lower Arm Shaft
94019 M3x10mm Flat Head Hex Screw
38262 51mm Lower Arm Shaft
94019 M3x10mm Flat Head Hex Screw
38263 Arm Holder (Rear / Rear)
0 Degree
Assembly of the right and left-side are the same.
Page 20
ASSEMBLY OF THE STEERING SERVO AND THROTTLE SERVO
ASSEMBLY OF THE RADIO TRAY
Step 1
Step 2
38290
Radio Tray
M3X8mm Hex Screw
94003 M3X10mm Hex Screw
10769 Servo Horn Adapter
94003 M3X10mm Hex Screw
38289 Servo Adapter
38289 Servo Post
94003 M3X10mm Hex Screw
Screw
THROTTLE SERVO
*Use the screw provided from your servo.
10768 Steering Servo Horn
37360 4mm Ball & Socket
94003 M3X10mm Hex Screw
38289
Servo Post
38289 Servo Adapter
Step 1
Step 2
94047 M2X 6mm Hex Screw
Receiver
37410 Body Clip
38292
Receiver Box
You can use flat or hump or 4 cell RTR battery packs in battery box
94047 M2X 6mm Hex Screw
Battery
37410 Body Clip
38317 Battery Cover
38318
¹q¦À²°»\
Lid, Battery Cover with Failsafe unit
¹q¦À²°»\
94003 M3X10mm Hex Screw
94003 M3X10mm Hex Screw
Steering Servo
A
M3X8mm Hex Screw
38290 Sevro Post
A
Switch
Align the servo horn in 90 degree.
*Use the screw provided
Screw
from your servo.
Degree
90
10280 Switch
94047 M2X 6mm Hex Screw
Page 21
ASSEMBLY OF THE RADIO TRAY ONTO CHASSIS
The picture show of the radio assembly from left-side .
94019 M3x10mm Flat Head Screw
94002 M3x8mm Screw
94002 M3x8mm Screw
B
94019 M3x10mm Flat Head Screw
94002 M3x8mm Screw
94019 M3x10mm Flat Head Screw
94002 M3x8mm Screw
C
A
ASSEMBLY OF THE STIFFENER
94019 M3x10mm Flat Head Screw
38290 Front Stiffener
94019 M3x10mm Flat Head Screw
94002 M3x8mm Screw
94002 M3x8mm Screw
Front Gear Box
94002 M3x8mm Screw
Rear Gear Box
38290 Rear Stiffener
94019 M3x10mm Flat Head Screw
Page 22
ASSEMBLY OF THE FRONT SHOCK TOWER AND FRONT UPPER ARM
94002 M3x8mm Screw
94004 M3x12mm Screw
90020
2.5mm E-Ring
Insert the front caster into front upper arm.
39141 Caster Angle Adjuster(1.5mm)
ASSEMBLY OF THE REAR SHOCK TOWER ONTO REAR GEAR BOX
94004
94002
M3x12mm
M3x8mm
Screw
Screw
94004 M3x12mm Screw
94004
90020
2.5mm E-Ring
38261 Front Upper Arm Shaft
M3x12mm Screw
94002 M3x8mm Screw
38270
Shock Tower
Assembly of the right and left-side are the same.
ASSEMBLY OF THE REAR DRIVE SHAFT
90020
2.5mm E-Ring
38270
Shock Tower
Assembly of the right and left-side are the same.
ASSEMBLY OF THE FUEL TANK ONTO CHASSIS
38335 Fuel Nipple
94002 M3x8mm Screw
37370 6mm Ball & Socket
94006 M3x18mm Screw
37370 6mm
Ball & Socket
94041 M3 Nylon Nut
*Insert the rear drive shaft before assembly.
94006 M3x18mm Screw
Assembly of the right and left-side are the same.
38268 Rear Drive Shaft
94019 M3x10mm Flat Head Hex Screw
Step 2
94019 M3x10mm Flat Head Hex Screw
Step 1
3x3mm Set Screw
38293 Fuel Tank
Page 23
ASSEMBLY OF THE ENGINE
94041 M3 Nylon Nut
3X8 mm Washer
35958 5x8x2.5mm Ball Bearing
5x10x4mm Ball Bearing
38313 7mm tapered cone
10098 SG Clutch Nut
SG Crank Shaft
38285
When installing an engines with a SG cranks shaft, you must use the #180D clutch nut and 7mm tapered cone.
Flywheel, SG
M3x5mm Screw
M3x12mm Screw
59020
Pilot Shaft
* Place the clutch shoes with the clutch springs over the 3 pins of the flywheel. Using a phillips screw driver or needle nose pliers and bend the small end of the clutch spring behind the pilot shaft #176D or #180D than press down.
ASSEMBLY OF THE 2-SPEED CLUTCH BELL
38284 Threaded
3 Shose Flywheel
* Put the clutch spring into the groove of the clutch shoesbefore assembly.
10100
Clutch Spring
10010
Clutch Shoes
59020 Threaded
Pilot Shaft
Note: For Single Speed Assembly, see back APPENDIX pages!
34110 5x10x4mm Ball Bearing
35951 Clutch Bell
35945 20T-2nd Clutch Gear
35944 16T-1st Clutch Gear
*Put the 35958 before assembly the clutch gear.
35958
5x8mm Ball Bearing
3X8 mm Washer
M3x5mm Screw
Page 24
ASSEMBLY OF THE ENGINE ONTO ENGINE MOUNT
38150 M3x12mm Hex Screw
38150 M3 Nylon Nut
38150 M3x12mm Hex Screw
ASSEMBLY OF THE MANIFOLD
94007 M3x20mm Cap Screw
38162 Manifold Gasket
94007 M3x20mm Cap Screw
38150 Engine Mount
*Put the nylon nut into the groove of the engine mount.
38150 M3 Nylon Nut
ASSEMBLY OF THE ENGINE ONTO CHASSIS
94003 M3x10mm Screw
38286 Side Exhaust Manifold
Note book Paper.
* Use the note book paper to set gear backlash between Spur Gear and Clutch Bell Gear. * If the space is not correct, the spur gear will be damaged.
2 Speed Spur Gear
90 Degree
2 Speed Bell
94003 M3x10mm Screw
M3x10mm Screw
* Loose or tighten 3x12mm cap screw to align spur gear and clutch bell gear to 90 degree.
Page 25
ASSEMBLY OF THE BRAKE LINKAGE
( For slide carburetor. )
3x3mm
3x3mm Set Screw
Set Screw
Step 1
30530 Throttle Ball End
Step 3
M2x12mm Screw
3x3mm Set Screw
Step 2
10300 Alum. Stopper
Throttle Spring
36130 Throttle Slider
38180 Throttle Rod
3x3mm Set Screw
30171 2mm Rod
10300 Alum. Stopper
10300Alum. Stopper
* Take the 2mm plastic washer from the shocks plastic tree.
ASSEMBLY OF THROTTLE HORN INTO SERVO AND BRAKE LEVER
2mm Plastics Washer
10768
Servo Horn
10769 Sevro Horn Adapter
94033 3x3mm Set Screw
*Use the screw provided from your servo.
Screw
38274
Brake Lever
THROTTLE SERVO
* Align the throttle servo horn in 90 degree.
* Attach the throttle ball end onto the throttle ball on the carburetor
Page 26
ASSEMBLY OF THE MUFFLER
Step 1
10063 Muffler
90012 Pressure Nipple
38320
Silicone Tube
Nylon Strap 8 inch
Step 2
94034 4x4mm Set Screw
38327 Muffler Stay
3x8mm Washer
94003 M3x10mm Screw
INSTALLATION OF AIR FILTER
* Insert the filter into air filter holder. Apply filter oil to the sponge before use.
39474 Air Filter Sponge
39473 Air Filter Holder
Small Strap
ASSEMBLY OF THE FUEL TUBE AND PRESSURE TUBE
*Connect to muffler pressure nipple.
10179 - Blue 10178 - Yellow
Fuel Tube
*Connect to fuel tank pressure nipple.
*Connect to fuel nipple.
*Connect to carbureter.
Page 27
ASSEMBLY OF THE ALUMINUM THREADED BODY SHOCKS
NOTE: LEXAN SHOCK ASSEMBLY, SEE APPENDIX PAGES
* Insert the o-ring into the groove of the adjust nut.
Step 1
37967
C-Ring
* The C-Ring must fit into the groove.
39030 - Lexan Shock Body. 37965 - Alum Threaded Shock Body.
37967
37100
P3
Washer
O-Ring (2 pcs)
(Block)
FlLLING THE SHOCKS WITH OIL
37080
Shock Oil
Oil
Pressure Top
38325
Shock Shaft
2mm E-Ring
37100 Piston
* Use the No.2 hole piston from shock plastic tree.
Step 2
*Use a little shock oil to lubricate o-Rings before screwing on adjusting nut.
37650 4mm Ball End
OilOilOil
* Use the short ball end .
ASSEMBLY THE SHOCK SPRING
38330 - Gray SHOCK Cap
37100 Ball End ( Short)
* Use the short shock ball end.
37966
P12 O-Ring
38331 - Gray Adjust Nut
*Pull down piston and pour oil into shock cylinder.
*Remove air bubbles by slowly moving piston up and down.
ASSEMBLY OF THE FRONT SHOCK INTO SHOCK MOUNT
38329 Gray 6mm Alum. Ball & socket (Short)
M3x12 Screw
38326 - Black (std)
Shock Spring
37100 Spring Holder
38469 - Spring Set 38470 - Blue (s) 38471 - Yellow (m) 38472 - White (h)
ASSEMBLY OF THE FRONT SHOCK INTO SHOCK MOUNT
M3x12 Screw
38282 6mm Alum. Ball & socket (Long)
* Snap On.
37360 4mm Ball & socket
37360 4mm Ball & socket
* Snap On.
Page 28
ASSEMBLY OF THE FRONT BUMPER
38291 Front Bumper
94019 M3x10mm Flat Head Hex Screw
ASSEMBLY OF THE FRONT BUMPER TOP PLATE
38291 Front Bumper Top Plate
38291 Front Bumper Post Tube
ASSEMBLY OF THE FRONT BODY POST
39320 Body Post (Front)
94003 M3x10mm Screw
94002 M3x8mm Screw
39320 Body Post (Front)
94003 M3x10mm Screw
ASSEMBLY OF THE REAR BODY POST
M3x12mm Screw
39320 PARTS
xx
G
39320 Body Post (Rear)
94004 M3x12mm Screw
38294 Foam Bumper
* Insert body pins into body holder to the desired height.
37410 Body Pin
39320 Body Holder
Page 29
ASSEMBLY OF THE TIRES AND WHEELS ASSEMBLY OF THE WHEELS ONTO FRONT
KNUCKLE ARM AND REAR HUB
Step 1
Step 1
(FRONT ASSEMBLY)
37390 2x 10.8 mm pin
37590 - PLASTIC
38328 - Alum. W/ Oring
Driver Nut
*Insert the inner Sponge before
*Insert the inner Sponge before assembly.
assembly.
Step 2
*Insert wheel into tire.
87660 Radial Body
MOLDED FOAM INSERTS 87658 - BLUE 87659 - YELLOW
Super Glue
Inner Sponge
Step 2
(REAR ASSEMBLY)
10986 4mm Nylon Nut
Step 3
87610 -White
“Y” Spoke Wheel
*Apply instant cement.
37390 2x 10.8 mm pin
37590 - PLASTIC
38328 - Alum. W/ Oring
Driver Nut
PLUG ANTENNA PIPE INTO ANTENNA POST
10986
4mm Nylon Nut
30560 Antenna pipe
Page 30
SETTING GUIDE
FRONT AND REAR TOE- IN AND TOE- OUT SETTING
Neutral Position
Toe-In
Rear Toe-In
Toe-OutToe-Out
Front Steering Rod
Rear Toe-In
2.5mm Allen Wrench
* Use a 2.5mm allen wrench to adjust toe-in for front and rear.
Adjust the length of front steering rod to change the toe angle.
Making the steering rod longer will make the front tires toe-in. Response will be slower and will over steer. Making the steering rod shorter will make the front tires toe-out. Response will be quicker and will under steer.
We recommended adjust the front toe-out in 1.5 degree.
Adjust the length of the rear hub (8mm ball) to change the toe angle. Making the 8mm ball longer will make the rear tires toe-in. Response will be under steer. Making the 8mm ball shorter will make the rear tires toe-out. Response will be over steer.
We recommended adjust the rear toe-in is 2 degree.
FRONT AND REAR CAMBER ANGLE SETTING
Note: Place the model car on a flat surface . Raise the chassis to it's maximum clearance before the wheels leave the ground. Adjust length of the front and rear lower ball so that the wheels are at right angles to the ground.
* Use 2.5mm hex wrench to adjust upper arm ball in front.
(FRONT) (REAR)
Positive PositivePositive Positive
The front camber adjustment can be made by moving the 8mm steering ball at the front upper arms on knuckles, clockwise or counter-clockwise. We suggest using 1.5 degree of negative camber for the rear.
Negative
- -
+ +
Negative
- -
+
Adjust the length of the turnbuckle on can be change the rear camber. We suggest using 2 degree of negative camber for the rear.
Negative
* Use a tool to adjust the length of
the turnbuckle
rear upper arms .
on the
Turnbuckle
Negative
+
the rear upper arms
Page 31
SETTING THROTTLE LINKAGE
* ADJUSTING THROTTLE LINKAGE BEFORE START THE ENGINE
1. Turn on your transmitter at first and then the car's electronics (Set the transmitter trim-level in center). Adjust the alum. stopper A to made the carburetor in idle position. Adjust the alum. stopper B to leave 2mm space between alum. stopper and brake level.
2. Pull the full throttle trigger. The carburetor should be almost full open.
3. Apply the brake with your transmitter trigger, your carburetor should in idle position. The spring between the alum. stopper and ball end should be compressed.
FOR SLIDER CARBURETOR
IN IDLE POSITION
* Carburetor at idle position.
Brake Level
2mm space
FOR ROTARY CARBURETOR
IN IDLE POSITION
* Carburetor at idle position.
IN BRAKE POSITION
* Carburetor at idle position.
* The spring should be compressed.
A
B
IN BRAKE POSITION
* Carburetor at idle position.
* The spring should be compressed.
IN FULL THROTTLE POSITION
* Carburetor at full throttle position.
IN FULL THROTTLE POSITION
* Carburetor at full throttle position.
Brake Level
2mm space
B
Notes:
1) Always check and change radio batteries when low. Running your car with low batteries will greatly shorten the radio range. Loss of radio control will damage your car and is not covered under warranty.
2) Check linkage operation for steering and throttle before starting your car. The directional servo switches on radio may be in the wrong position and must be checked and set for proper operation.
3) Battery problems are the biggest cause of car damage, always check radio operation when running. If you feel the radio is not working correctly, shut down engine immediately and check it out!
Page 32
INSTRUCTIONS
#38322 SPEED TRANSMISSION
ADJUSTING THE SHIFT POINT
* Adjust the engine before adjusting the clutch shift timing. Adjust the engine as per engine instruction manual.
M2x10 Hex Screw
Clockwise (Tighten)
Counter-clockwise (Loosen)
M2x10mm
3x3mm Set Screw
* Use a 1.5mm allen wrench to set the clutch shoe.
* Adjust the 3x3 set screw witch is used to the distance between the clutch
adjust
shoe and clutch bell. * Adjust the M2 x 10mm hex screw will be
change the shift timing of the clutch shoe.
Hex Screw
1.5mm Allen Wrench
SHIFT UP TIMING ADJUSTMENT
1. Once the engine adjustments have been completed, proceed to the adjustment of the clutch shoe shift timing. (Using a 1.5mm allen wrench to adjust the clutch shoe on either side.)
Note: Clockwise--------Shift timing will become slower. Counter-clockwise---Shift timing will become quicker.
2. Adjust the clutch shift timing for your track conditions. As you tighten (Clockwise) the 2x10mm screw , the shift timing will become slower. As you loosen (Counter-clockwise ) the 2x10mm screw, the shift timing will become quicker.
3. Set the shift timing to the track conditions while the car is running.
Here
NOT Here, at ball set screw!
2 SPEED GEAR RATIO COMBINATIONS
IMPORTANT: The sum of the spur gear and clutch gear for1st gear must be equal. Also, he sum of the spur gear and clutch gear for 2nd gear . be equal
44T/40T
43T/39T
42T/38T
41T/37T
¤j¾¦
44T/39T
43T/38T
42T/37T
1st gear 45+13=58 2nd gear 41+17=58
(4 tooth difference - OFNA standard)
16T/20T
16T/21T
Must be equal
CLUTCH GEAR
17T/21T 18T/22T 19T/23T
CLUTCH GEAR
(5 tooth difference)
17T/22T 18T/23T 19T/24T
Example:
( STANDARD)
SPUR GEAR
(MODIFY)
SPUR GEAR
2 SPEED OPTION PARTS
SPUR GEAR:
Number
38298 37T Spur Gear, Gray 1st 38299 41T Spur Gear, Gray 2nd
Short Track
Torque
38300 38T Spur Gear, Gray 1st 38301 42T Spur Gear, Gray 2nd 38302 39T Spur Gear, Gray 1st 38303 43T Spur Gear, Gray 2nd 38304 40T Spur Gear, Gray 1st
Long Track
Top Speed
38305 44T Spur Gear, Gray 2nd
CLUTCH GEAR:
Number
Short Track
Torque
Long Track
Top Speed
35944 16T-1st Clutch Gear 38306 17T-1st Clutch Gear 38307 18T-1st Clutch Gear 38308 19T-1st Clutch Gear
35945 20T-2nd Clutch Gear 35946 21T-2nd Clutch Gear 38309 22T-2nd Clutch Gear 38310 23T-2nd Clutch Gear 38311 24t-2nd Clutch Gear
Description
Description
* Also 2 tooth and 5 tooth differences are possilbe, but not shown..
Page 33
Page 34
APPENDIX PAGES
Page 35
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Page 40
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