OFNA Racing LD3 Pro User Manual

LD-3 PRO VERSIONLD-3 PRO VERSION
REQUIRED FOR OPERATION
THINGS NEEDED
Glow Fuel
20%
AA Batteries ( 12 pcs )
#10211 NiHm Flat Pack, see charger 10214.
You will need to buy a few items to start the engine and run the car.
• Use 20% nitro CAR fuel. Do not use airplane or heli fuels, they will over heat engine.
• Rear Exhaust .12 engine with SG crankshaft and Slide Carb.
• Buy SHORT glow plugs, OFNA/PICCO Plug (#51007) are long therefore use two copper washers. Use plugs without idle bar. Always use two copper washers with Picco glow plugs.
I
You need to get batteries for the radio transmitter and the car receiver packs.
• Radio TX needs (8) eight AA batteries.
• Car needs (4) four AA Ni-cad batteries, Alkaline type batteries will work, but braking will be reduced. The best is to use a 5 cell hump pack for increased voltage..
Recommended Option: You may want to upgrade the car battery pack to a Ni-Cad or NiHm 5 cell
#10212 NiHm Hump Pack, see charger 10214.
Phillips Type Screw Drivers ( L )
Phillips Type Screw Drivers ( S )
Needle Nose Pliers
type(600AE). This will give more run time. OFNA # 10211 or 10212 1000NiMh Hump Pack and NiHm Battery Charger #10214
Cutter
Curved Scissors
Instant Cement
Cross Wrench #17109 $3.95
10214 Over-nite Charger
Diff Oil ­Silicone
Knife
Glow Plug & 17MM Cross Wrench #10801 $6.95
MUST READ THIS BEFORE RUNNING
Running a nitro kit is fun and easy, but to make this a safe Precautions and good experience you must observe a few rules. This kit is extremely fast, easily over 40MPH, and can seriously injure someone if you are not careful.
Where to run car?
• Any running area you choose must be dry. Do not run car near any water or wet dirt.
• Do not run on public streets. It is very easy to have the car run over or damaged by hitting the curb.
• Do not operate car in tight confined places. The car is very fast and will easily hit something.
• Do not run near people or animals. and will too easily hit someone.
• Due noise, you will want to consider the surrounding car or property. area when operating the car.
• Do not operate the car at night. You will not be able to drive it without hitting something.
• Do not operate the car indoors. Engine exhaust is not flammable and poisonous. healthy.
Glow Fuel label for additional precautions.
• Glow fuel is poisonous!
• Glow fuel is flammable! • Car Fuel tank - Never store fuel in car tank, it will ruin the
• Do not leave in fuel bottle with lid off at any time.
• Do not use any fuel other than glow fuel in this engine.
First Time Starting the Engine
Caution! When starting engine make sure the following is observed.
• Set engine Master needle to 3 turns (rich setting)
• Do not do this alone, get an experienced friend to help at first.
• Fill fuel tank, try not to spill fuel. Do not spill fuel on receiver
• Hold car off the ground, so it will not runaway when first starts
• Turn on Radio and check the linkage before starting engine.
• Turn on car receiver battery switch.
• Always have an air filter on the carburetor to keep dirt out.
The car is very fast
• This kit is not a toy. Always run car with a second person as a spotter and pitman.
• Hot Parts - The pipe, manifold, engine and head are very hot and will cause burns.
• Rotating Parts - Keep hands away from the drive train, wheels, and engine when engine is running.
• Radio - Check batteries life before running the car. If radio does not have full control of the car with steering and/or throttle/brake do not run until corrected. Failure to correct this will result in possible injury and damage to the
• Glow fuel - Do leave the glow fuel unattended with the lid off. Fuel contains Methanol and Nitro Methane and is
Store fuel in cool ventilated location. Refer the glow fuel
engine if left in tank.
• Always turn off the car BEFORE turning off radio.
• DAMAGE DUE CAR RUN AWAY IS NOT A WARRANTY ISSUE.
IF YOU DO NOT BREAK-IN ENGINE CORRECTLY, MAINLY AT LOW RPM, YOU WILL BREAK THE CONNECTING ROD!
FAILURE TO NOT READ AND FOLLOW BREAK-IN ENGINE
Emergency Stopping Engine When Running
• Remove air filter and cover carb. intake.
• Squeeze fuel line and hold until engine stops.
• With a rag, cover exhaust outlet.
Storing Car After Running
• Remove fuel from tank and fuel lines
• Turn off radio in car
• Put a few drops of after run in engine to keep it from rusting.
• Clean oil and dirt from chassis with a degreaser.
INSTRUCTIONS WILL VOID WARRANTY!
CHECK RADIO SETTING AND LINKAGE BEFORE STARTING
THE NEXT 3 PAGES ARE THE ADDENDUM INSTRUCTION FOR THE LD-3 PRO KIT
Front Diff
Parts Upgrade
38410 - Front One-Way
PRO FRONT ONE WAY ASSEMBLY
37967 O-Ring
38413 CAP JOINT
37450 10x15x4mm
Ball Bearing
38411 One Way
38412 Large Bevel Gear (steel)
94052 M2x6mm Flat Head Screw
37450 10x15x4mm Ball Bearing
38413 CAP JOINT
Standard 4 Diff. Gear
13T
13T
Parts Upgrade
38403 - 6 Gears Diff. Set
Must 12T gear with 6 gear setup.
12T
12T
94052 M2x6mm Flat Head Screw
PRO ASSEMBLY OF THE REAR DIFFERENTIAL
Step 1
Step 3
Step 4
Step 1
38255 Cap Joint
37450
10x15mm
Bearing
38252 Diff.Case
38278 5x8x1.5mm
O-Ring
38256 10T Diff.Gear (small)
38404 3x17.8mm Cross Pin
38256 10T Diff.Gear (small)
Step 2
94045 2mm
E-Ring
38278 5x10mm Washer
38402 12T Diff.Gear (Large)
94045 2mm
E-Ring
Put the grease into the diff. case before assembly.
38278 5x10mm Washer
Step 5
38402 12T Diff.Gear (Large)
38278 5x8x1.5mm
O-Ring
38416 Large Bevel Gear (Steel)
37450 10x15mm Bearing
38287 Diff.Gasket
37967 O-Ring
38255 Cap Joint
94051 M2x6mm
Flat Head Tapping Screw
39053 Upper & Lower Arms
Parts Upgrade
38399 Upper & Lower Arms (F&R)
38256 10TDiff.Gear
38256 10T Diff.Gear (small)
38404 3x17.8mm
Cross Pin
(small)
PRO ASSEMBLY OF THE FRONT SUSPENSION
*For the Front knuckle assembly, please use page 6 of 1.
Front knuckle arm Assembly
94035 3x8 mm Set Screw
38399 Front Lower Arm
38399 Front Upper Arm
M2x6mm Flat Head Tapping Screw
38268 - Rear Drive Shaft
PRO ASSEMBLY OF THE REAR HUB
Parts Upgrade
CVA Joint
38405
Rear Upper Arms
Parts Upgrade
38399 - Rear Upper Arms
39150 10mm Alum. Set Screw
39140 8mm Steering Ball
38266 8mm Steering Ball Washer
*Notice the direction of the steering ball washer.
37430 5x11x4mm Ball Bearing
38266 Rear Wheel Hub
PRO ASSEMBLY OF THE REAR SUSPENSION ARMS
Step 1
38399 Rear Lower Arm
Step 2
37450 10x15x4mm Ball Bearing
38405 CVA Joint
Assembly of the right and left-side are the same.
38399 Rear Upper Arm Ball End
38399 Rear Upper Arm Ball End
38398 3x20mm Turnbuckle
Rear Lower Arms
Parts Upgrade
38399 - Rear Lower Arms
Step 3Step 3
37370 6mm Ball&Socket
94004 M3x12mm Screw
Insert the upper arm shaft after assembly the shock tower.
38270
90020
2.5mm E-Ring
Shock Tower
Step 4
94019 M3x10mm Flat Head Hex Screw
38419 Lower Arm Shaft
For assembly front roll bar:
* Use a 3mm drill to drill a hole in the arm holder before assembly.
* Use the 0 degree for rear arm holder.
38263 Arm Holder (Rear / Rear)
38261 Rear Upper shaft
90020
2.5mm E-Ring
Assembly of the right and left-side are the same.
38417 - Blade Swaybar Set
38319 - CHASSIS 2.5mm
Parts Upgrade
38489 - CHASSIS 3.0 mm Ld3 Pro
3 Shoes Flywheel 34mm, Pull Start
38284 -
Parts Upgrade
PRO ASSEMBLY OF THE STABILIZER INTO ARM BLOCK
* Assembly the rear anti-roll bar same as the front.
94033
Step3
M3x3mm Set Screw
38419 3x55mm Lower Arm Shaft
Step1
M3x15mm Screw
38418rs Mount
38418 Stabilizers Balance Adjuster
94033 M3x3mm Set Screw
* Keep stabilizer ball in the center.
94033 M3x3mm Set Screw
Step2
38418 Stabilizers Mount
94005 M3x15mm Screw
38420 Stabilizers blades
ASSEMBLY OF THE FLYWHEEL
SG Type Engine
10330 Split Cone
38285 3 Shoes Flywheel (Small/30mm)
10100
Clutch Spring
10010 Clutch Shoes
Center
* Turn stabilizer balance adjuster to adjust the stabilizer to the same angle.
* Place the clutch shoes with the clutch springs over the 3 pins of the flywheel.
Using a small screw driver or needle nose pliers and push the small end of the clutch spring behind the pilot shaft nut and down.
If installed correctly, the shoes will be held in with spring tension.
- 3 Shoes Flywheel, non-pull Start
38285
(Small/30mm)
10063 - polished 6 Ring Pipe
38286 - Side Exht Manifold
Parts Upgrade
38475 - Polished IN-LINE REAR EXHAUST PIPE
Pull Start Engine Mounts #38150 Non-Pull Start Engine Mounts #38453
10098 SG Clutch Nut
PRO ASSEMBLY OF THE MANIFOLD AND MUFFLER
38477 - Manifold In-Line Rear Exhaust Manifold Polished
97501 Manifold Spring
* Put the clutch spring into the groove of the clutch shoesbefore assembly.
10121 Manifold Spring
38476 - Pipe In-Line Rear Exhaust Manifold Polished
FOLLOWING PAGES INCLUDE ASSEMBLY FOR LD-3 RTR AND LD-3 PRO
ASSEMBLY OF THE 4 GEAR DIFFERENTIAL
(Build two differentials for front and rear.)
Step 1
Step 3
38255 Cap Joint
37450 10x15x4mm Ball Bearing
94051 M2x6mm
Flat Head Tapping Screw
2mm E-Ring
O-Ring 5x8x1.5mm
38252 Diff.Case
38278
5x8x1.5mm
O
38278
38253
3x17.8mm Pin
5x8x0.8mm
5x10mm
Washer
Washer
Step 2
5x10mm Washer
38256 10T Diff.Gear (small)
Put the grease into the diff. case before assembly.
38256
10T Diff. Gear
(small)
2mm
E-Ring
37771 13T Diff. Gear
2mm E-Ring
37771 13T Diff. Gear
(Large)
37771 13T Diff. Gear (Large))
(Large)
5x10mm Washer
Step 4
37450 10x15x4mm Bearing
O--RRiinngg
38278 5x8x1.5mm
38255 Cap Joint
38257 Large Bevel Gear
38257 Large Bevel Gear
37450 10x15x4mm Ball Bearing
38287 Diff.Gasket
Note: Peel off backing
38253 3x17.8mm Pin
38255
Cap Joint
M2x6mm Flat Head Tapping Screw
38256 10T Diff.Gear (small)
ASSEMBLY OF THE FRONT GEAR BOX
(Build a gear box for front.)
NOTE: DIFF GEARS AND PINION WILL FEEL ROUGH UNTIL YOU RUN CAR. DO NOT SHIM GEAR CASE FOR SMOOTHNESS OTHERWISE GEAR WILL STRIP.
38251
Step 1
Gear case
3x3mm Set Screw 94033
90020
2.5mm E-Ring
38254 12x15x0.25mm Shim
38258
37430
16T 5x11x4mm Ball Bearing
*Adjust the backlash
Bevel Gear (small)
*Use 2 pcs in this side.
with the shim*
E-Ring
16T
90020
2.5mm
38259
16T
5x8x0.8mm Washer (important)
38258
Bevel Gear (small)
Bevel Gear
(small)
Shaft
16T
38259
3x3mm Set Screw
Bevel Gear
(small)
Shaft
* Put the gear in the right position.
37430 5x11x4mm Ball Bearing
37430 5x11x4mm Ball Bearing
M2x6mm Flat Head Tapping Screw
38260 Bevel Gear
16T
Cap Joint
*Check the right space between two ball bearings.
ASSEMBLY OF THE FRONT GEAR BOX
(Build a gear box for front.)
Step 2
* The gear box after assembly.
38251 Gear Case
38251
Gear Case
M2.6X10mm Screw 94050
M3X12mm Screw 94004
M2.6X10mm Screw 94050
M2.6X10mm Screw 94050
38321
M3X12mm
Screw 94004
ASSEMBLY OF 2-SPEED CLUTCH TRIGGER DISC
SCREW AS SHOWN, LEVEL WITH HOLE EDGE
SCREW AS SHOWN, LEVEL WITH HOLE EDGE
SET BALL TO REST ON CAM, NOT PUSHING. IF TOO TIGHT, THE BALL WILL PUSH ON CAM SPREADING SHOE DISC AND WILL NOT FIT INTO ALUM. CLUTCH BELL #38296
CARE MUST BE TAKEN TO BUILD THIS ASSEMBLY CORRECTLY, OTHERWISE 2-SPEED WILL NOT ADJUST AND MAY NOT WORK AT ALL. IN FACT, IF 2-SPEED DOES NOT SHIFT, CHECK OUT THIS ASSEMBLY!.
Step 2
M2x10mm
Screw
3x3mm
38313
Spring
Set Screw
38312
Clutch Shoe
M2x10mm Screw
ASSEMBLY OF THE TWO SPEED GEAR
Step 1
4x4mm
Set Screw
38323
2 Speed Main Shaft
94034 4x4mm
Set Screw
Note: Must use Locktite
38316
Clutch Shoe Carrier
38312
Clutch Shoe
38315
Metal Ball
94033 3x3mm
Set Screw
38315
Metal Ball
38313
Spring
94033 3x3mm
Set Screw
38313
Spring
3x3mm Set Screw
M2x10mm
Screw
ASSEMBLY OF THE TWO SPEED GEAR
Step 3
38300 38T Spur Gear
38T
Step 4
M3x4mm screw
37400 2x8.8mm Pin
38295 1 st Gear Carrier
38279 3x14.8mm Pin
38296
2nd Gear Clutch Bell (Ball Bearing)
(One-Way)
37430 5x11x4mm Ball Bearing
38301
42T Spur Gear
42T
38258 16T Bevel Gear (Small)
90020
2.5mm
E-Ring
38297 Retaining Ring
38297
Retaining Ring
38258
16T Bevel Gear (Small)
90020
2.5mm E-Ring
*Insert the 382790 into Break disc mount.
38279 3x14.8mm Pin
38289 Brake Disc
Mount
38321 M3x4mm
screw
Note: Must use Locktite
37430
5x8mm Washer
5x11x4mm Ball Bearing
40042 Brake Disk
*Put the brake disk on before assembly
37400 2x8.8mm Pin
38289 5x8mm Plastic
37430
5x11x4mm Ball Bearing
5x8x0.8mm Washer
37430 5x11x4mm
Ball Bearing
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