Ofna Racing LD3, LD-3 PRO VERSION Instruction Manual

4WD
Shaft Drive
1:10 SCALE NITRO POWERED TOURING CAR
RTR INSTRUCTION MANUAL
SAFETY PRECAUTIONS
!
This radio control models is not a toy!
- Assemble this kit only in places out of children's reach!
- Take enough safety precautions prior to operating this model. You are responsible for this models assembly and safe operation!
- Always keep this instruction manual ready at hand for quick reference, even after completing the assembly.
OFNA RACING 22692 GRANITE WAY, STE. B LAGUNA HILLS, CA. 92653 Tel: (949) 586-2910
Technical Data:
Length: 378mm Width: 197- 200mm Height: 110mm W/base: 265mm Ground Clearance: 5mm-10mm(Adjustable)
Caster Angle: 8 to14 Degree (Adjustable) Front Toe-In: Adjustable Rear Toe-In: Adjustable Track (Front): 173mm Track (Rear): 173mm Tires (Front): 65mm x 26mm Tires (Rear): 65 x 26mm-30mm Clutch Bell : 15T-19T Spur Gears: 42T- 38T Weight: 1720grms (including engine)
*SPECIFICATION ARE SUBJECT TO CHANGE WITHOUT NOTICE.
REQUIRED FOR OPERATION
THINGS NEEDED
Glow Fuel
20%
AA Batteries ( 12 pcs )
You will need to buy a few items to start the engine and run the car.
• Use 20% nitro CAR fuel. Do not use airplane or heli fuels, they will over heat engine.
• Buy SHORT glow plugs, OFNA/PICCO Plug (#51007) are long therefore use two copper washers. Use plugs without idle bar. Always use two copper washers with Picco glow plugs.
In your box you will find..
• #10163 - Bottle, spout top or 10162 - Fuel Bottle
• #10218 - Red “C” or 10218 Red “D” size glow heater These parts change depending on stock!
You need to get batteries for the radio transmitter and the car receiver packs.
• Radio TX needs (8) eight AA batteries.
• Car needs (4) four AA Ni-cad batteries, Alkaline type batteries will work, but braking will be reduced. The best is to use a 5 cell hump pack for increased voltage..
Recommended Option:
#10212 NiHm Hump Pack, see charger 10214.
TOOLS NOT INCLUDED IN KIT, BUT NEEDED TO MAINTAIN YOUR CAR.
Phillips Type Screw Drivers ( L )
Phillips Type Screw Drivers ( S )
Needle Nose Pliers
You may want to upgrade the car battery pack to a Ni-Cad or NiHm 5 cell type(600AE). This will give more run time. OFNA #10212
Cutter
Curved Scissors
Instant Cement
Cross Wrench #17109 $3.95
10214 Over-nite Charger
Diff Oil ­Silicone
Knife
Glow Plug & 17MM Cross Wrench #10801 $6.95
MUST READ THIS BEFORE RUNNING
Running a nitro kit is fun and easy, but to make this a safe rusting. and good experience you must observe a few rules. This kit is extremely fast, easily over 40MPH, and can seriously injure someone if you are not careful.
Where to run car?
• Any running area you choose must be dry. Do not run car near any water or wet dirt.
• Do not run on public streets. It is very easy to have the car run over or damaged by hitting the curb.
• Do not operate car in tight confined places. The car is very fast and will easily hit something.
• Do not run near people or animals. and will too easily hit someone.
• Due noise, you will want to consider the surrounding area when operating the car.
• Do not operate the car at night. You will not be able to drive it without hitting something.
• Do not operate the car indoors. Engine exhaust is not healthy.
Glow Fuel
• Glow fuel is poisonous!
• Glow fuel is flammable!
• Do not leave in fuel bottle with lid off at any time. label for additional precautions.
• Do not use any fuel other than glow fuel in this engine.
First Time Starting the Engine
Caution! When starting engine make sure the following is observed. • Always turn off the car BEFORE turning off radio.
• Set engine Master needle to 3 turns (rich setting)
• Do not do this alone, get an experienced friend to help at • DAMAGE DUE CAR RUN AWAY IS NOT A WARRANTY first. ISSUE.
• Fill fuel tank, try not to spill fuel. Do not spill fuel on receiver
• Hold car off the ground, so it will not runaway when first starts
• Turn on Radio and check the linkage before starting engine.
• Turn on car receiver battery switch.
• Always have an air filter on the carburetor to keep dirt out.
Engine Break-in
• See Engine Page.
The car is very fast
• Clean oil and dirt from chassis with a degreaser.
Precautions
• This kit is not a toy. Always run car with a second person as a spotter and pitman.
• Hot Parts - The pipe, manifold, engine and head are very hot and will cause burns.
• Rotating Parts - Keep hands away from the drive train, wheels, and engine when engine is running.
• Radio - Check batteries life before running the car. If radio does not have full control of the car with steering and/or throttle/brake do not run until corrected. Failure to correct this will result in possible injury and damage to the car or property.
• Glow fuel - Do leave the glow fuel unattended with the lid off. Fuel contains Methanol and Nitro Methane and is flammable and poisonous.
Store fuel in cool ventilated location. Refer the glow fuel
• Car Fuel tank - Never store fuel in car tank, it will ruin the engine if left in tank.
IF YOU DO NOT BREAK-IN ENGINE CORRECTLY, MAINLY AT LOW RPM, YOU WILL BREAK THE CONNECTING ROD!
FAILURE TO NOT READ AND FOLLOW BREAK-IN ENGINE
Emergency Stopping Engine When Running
• Remove air filter and cover carb. intake.
• Squeeze fuel line and hold until engine stops.
• With a rag, cover exhaust outlet.
Storing Car After Running
• Remove fuel from tank and fuel lines
• Turn off radio in car
• Put a few drops of after run in engine to keep it from
INSTRUCTIONS WILL VOID WARRANTY!
CHECK RADIO SETTING AND LINKAGE BEFORE STARTING
ASSEMBLY OF THE DIFFERENTIAL
(Build two differentials for front and rear.)
Step 1
Step 3
38255 Cap Joint
37450 10x15x4mm Ball Bearing
94051 M2x6mm
Flat Head Tapping Screw
2mm E-Ring
O-Ring 5x8x1.5mm
38252 Diff.Case
38278
5x8x1.5mm
O
38278
38253
3x17.8mm Pin
5x8x0.8mm
5x10mm
Washer
Washer
Step 2
5x10mm Washer
38256 10T Diff.Gear (small)
Put the grease into the diff. case before assembly.
38256
10T Diff. Gear
(small)
2mm
E-Ring
37771 13T Diff. Gear
2mm E-Ring
37771 13T Diff. Gear
(Large)
37771 13T Diff. Gear (Large))
(Large)
5x10mm Washer
Step 4
37450 10x15x4mm Bearing
O--RRiinngg
38278 5x8x1.5mm
38255 Cap Joint
38257 Large Bevel Gear
38257 Large Bevel Gear
37450 10x15x4mm Ball Bearing
38287 Diff.Gasket
Note: Peel off backing
38253 3x17.8mm Pin
38255
Cap Joint
M2x6mm Flat Head Tapping Screw
38256 10T Diff.Gear (small)
ASSEMBLY OF THE FRONT GEAR BOX
(Build a gear box for front.)
NOTE: DIFF GEARS AND PINION WILL FEEL ROUGH UNTIL YOU RUN CAR. DO NOT SHIM GEAR CASE FOR SMOOTHNESS OTHERWISE GEAR WILL STRIP.
38251
Step 1
Gear case
3x3mm Set Screw 94033
90020
2.5mm E-Ring
38254 12x15x0.25mm Shim
38258
37430
16T 5x11x4mm Ball Bearing
*Adjust the backlash
Bevel Gear (small)
*Use 2 pcs in this side.
with the shim*
E-Ring
16T
90020
2.5mm
38259
16T
5x8x0.8mm Washer (important)
38258
Bevel Gear (small)
Bevel Gear
(small)
Shaft
16T
38259
3x3mm Set Screw
Bevel Gear
(small)
Shaft
* Put the gear in the right position.
37430 5x11x4mm Ball Bearing
37430 5x11x4mm Ball Bearing
M2x6mm Flat Head Tapping Screw
38260 Bevel Gear
16T
Cap Joint
*Check the right space between two ball bearings.
ASSEMBLY OF THE FRONT GEAR BOX
(Build a gear box for front.)
Step 2
* The gear box after assembly.
38251 Gear Case
38251
Gear Case
M2.6X10mm Screw 94050
M3X12mm Screw 94004
M2.6X10mm Screw 94050
M2.6X10mm Screw 94050
38321
M3X12mm
Screw 94004
ASSEMBLY OF 2-SPEED CLUTCH TRIGGER DISC
SCREW AS SHOWN, LEVEL WITH HOLE EDGE
SCREW AS SHOWN, LEVEL WITH HOLE EDGE
SET BALL TO REST ON CAM, NOT PUSHING. IF TOO TIGHT, THE BALL WILL PUSH ON CAM SPREADING SHOE DISC AND WILL NOT FIT INTO ALUM. CLUTCH BELL #38296
CARE MUST BE TAKEN TO BUILD THIS ASSEMBLY CORRECTLY, OTHERWISE 2-SPEED WILL NOT ADJUST AND MAY NOT WORK AT ALL. IN FACT, IF 2-SPEED DOES NOT SHIFT, CHECK OUT THIS ASSEMBLY!.
Step 2
M2x10mm
Screw
3x3mm
38313
Spring
Set Screw
38312
Clutch Shoe
M2x10mm Screw
ASSEMBLY OF THE TWO SPEED GEAR
Step 1
4x4mm
Set Screw
38323
2 Speed Main Shaft
94034 4x4mm
Set Screw
Note: Must use Locktite
38316
Clutch Shoe Carrier
38312
Clutch Shoe
38315
Metal Ball
94033 3x3mm
Set Screw
38315
Metal Ball
38313
Spring
94033 3x3mm
Set Screw
38313
Spring
3x3mm Set Screw
M2x10mm
Screw
ASSEMBLY OF THE TWO SPEED GEAR
Step 3
38300 38T Spur Gear
38T
Step 4
M3x4mm screw
37400 2x8.8mm Pin
38295 1 st Gear Carrier
38279 3x14.8mm Pin
38296
2nd Gear Clutch Bell (Ball Bearing)
(One-Way)
37430 5x11x4mm Ball Bearing
38301
42T Spur Gear
42T
38258 16T Bevel Gear (Small)
90020
2.5mm
E-Ring
38297 Retaining Ring
38297
Retaining Ring
38258
16T Bevel Gear (Small)
90020
2.5mm E-Ring
*Insert the 382790 into Break disc mount.
38279 3x14.8mm Pin
38289 Brake Disc
Mount
38321 M3x4mm
screw
Note: Must use Locktite
37430
5x8mm Washer
5x11x4mm Ball Bearing
40042 Brake Disk
*Put the brake disk on before assembly
37400 2x8.8mm Pin
38289 5x8mm Plastic
37430
5x11x4mm Ball Bearing
5x8x0.8mm Washer
37430 5x11x4mm
Ball Bearing
ASSEMBLY OF THE BRAKE AND DIFF.MOUNT
*Take off the double sided tape
before assembly.
1
94004 M3x12mm Screw
94049 M2.6x8mm Screw
ASSEMBLY OF THE BRAKE AND 2-SPEED
40044
Spring
M3x12mm Screw
2
38271 Brake Pad
1
38272
Brake Pad Linings
2
M2.6x8mm Screw
38272 Brake Pad Linings
38271 Brake Pad
40044 Blake Pad Spring
38289 Bulk Head
cover
38289 Plastic Bushing
38273 Brake Cam
38289 Brake Mount/Upper
Note: Cam will fit in one direction. Check step.2 on page 9. Note plastic stop tab on backside.
94005 M3x16mm
Screw
94005 M3x16mm
Screw
38289
Brake Mount/Lower
ASSEMBLY OF THE REAL GEAR BOX (Build a gear box for real)
*Adjust the backlash
with the shim.
*Use 2 pcs in this side.
Step 1
Step 2
DIFFERENTIAL
38254 12x15x0.25mm Shim
94050 M2.6x10mm
Screw
ASSEMBLY
* Add Gear Grease before closing gear case.
94004 M 3x12mm
Screw
38254 12x15x0.25mm Shim
37430 5x11x4mm Ball Bearing
38251 Gear box
94050 M2.6x10mm
Screw
38251
Gear box
94004 M 3x12mm
Screw
Screw
Note: Do not over tighten screws
94050 M2.6x10mm
Screw
ASSEMBLY OF THE FRONT KNUCKLE ARMS AND CVA SHAFT
Assembly of the right and left-side are the same.
*Make steering ball move smooth.
39150 10mm Hex Screw
39190
CVA Constant Velocity Axle
37450 10x15x4mm Ball Bearing
37430 5x11x4mm Ball Bearing
Step 2
*"L" make are for left-side.
37450 10x15x4mm Ball Bearing
38265 Front Knuckle Arm (Left)
37430 5x11x4mm Ball Bearing
39140 8mm Steering Ball
39141 8mm Steering Ball Washer
ASSEMBLY OF THE FRONT SUSPENSION ARMS
39140 8mm Steering Ball
39150 10mm Hex Screw
*Notice the direction hex screw.
Step 1
*Push 2 ball bearings into knuckle arm as shown.
38265 Front Knuckle Arm (Right)
Assembly of the right and left-side are the same.
94035 3x8 mm Set Screw
94035 3x8 mm Set Screw
39060 Front Lower Arm
39053 Front Upper Arm
FRONT KNUCKLE ARM ASSEMBLY.
FRONT KNUCKLE ARM ASSEMBLY.
39060
Front Lower Arm
39053 Front Upper Arm
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