PLASTIC PARTS FOR USE
37100
SHOCK ABSORBER
40836
FRONT & REAR LOWER ARM
40839
FRONT C HUB
(THE “X” PARTS ARE NOT USE)
40921
BUMPER & RADIO TRAY POST & BODY POST
(THE “X” PARTS ARE NOT USE)
40835
DIFF. CASE
40837
FRONT UPPER ARM & ARM HOLDER
40840
FRONT & REAR GEAR BOX
(THE “X” PARTS ARE NOT USE)
PLASTIC PARTS FOR USE
40944
REAR BUMPER
40943
FRONT BUMPER
37650
BALL END (4mm)
40945
REAR BUMPER BRACE
40946
BATTERY CASE & RECEIVER BOX
(THE “X” PARTS ARE NOT USE)
(THE “X” PARTS ARE NOT USE)
1
ASSEMBLY OF THE FRONT AND REAR DIFF.
*Build two differentials for front and rear.
Step 1
30780
2x12.8mm Pin
94034
4x4mm
Set Screw
.....x4
Oil
.....x2
Step 2
4x4 mm
Oil
30780
40808
40009
P6 O-Ring
37450
10x15mm Ball Bearing
2
ASSEMBLY OF THE FRONT AND REAR DIFF.
*Build two differentials for front and rear.
30776
4x10mm Washer
94046
2.6x10mm
Flat Head Screw
30773
4mm
Cross Pin
.....x4
.....x4
.....x16
.....x8
.....x4
40808
37450
40835
Step 1 Step 2
30773
40805
40009
30776
40805
40011
37450
40803
Tighten
2.6x10mm
l
ff Oi
i .
D
30780
40009
40805
*Tighten the diff screws in this order.
1
4
3
2
3
ASSEMBLY OF THE CENTER DIFF.
Step 1 Step 2
30780
2x12.8mm Pin
94034
4x4mm
Set Screw
40009
P6 O-Ring
37450
10x15mm Ball Bearing
.....x2
Oil
.....x1
40808
.....x2
.....x2
37450
40835
4x4 mm
30780
40009
40808
40805
Oil
37450
40948
*Put the Diff. Oil #3000 for front and
#1000 for rear.
*Fill the Diff. case to approx. 80%
full with the Diff. Oil.
30780
40009
40805
1
4
ASSEMBLY OF THE CENTER DIFF.
Step 1 Step 2
Tighten
2.6x10mm
30776
4x10mm Washer
94046
2.6x10mm
Flat Head Screw
30773
4mm
Cross Pin
5
ASSEMBLY OF THE FRONT GEAR CASE
94034
4x4mm Set Screw
37430
5x11mm Ball Bearing
.....x8
.....x4
.....x2
Step 1 Step 2
.....x1
.....x2
38254
Apply
Grease
30773
40805
40840
30776
4x4mm
40806
40011
37430
t
n
cre w
me
S
e
C
3x10mm
*Tighten the diff screws in this order.
1
l
Oi
ff.
Di
4
Put the Diff. Oil #5000 for
* the
center.
*Fill the Diff. Case to approx. 80%
Full with the Diff.Oil.
3
2
38254
12x15x0.25mm Shim
94003
3x10mm Hex Screw
94043
3x35mm Hex Screw
6
ASSEMBLY OF THE FRONT SHOCK STAY
94003
3x10mm
Hex Screw
.....x2
.....x2
*Adjust the backlash with the shims.
.....x2
.....x2
38254
40804
37430
3x35mm
1:1
Down
40813
40840
* Notice the direction of
the front lower arm holder.
3x10mm
40870
2
7
ASSEMBLY OF THE FRONT LOWER ARMS
94035
3x8mm
Set Screw
.....x2
Ensure
Free
Movement
40836
* A 3x8mm set screw is used to
adjust ride-height.
3x8mm
94004
3x12mm
Hex Screw
40825
3x53mm Arm Shaft
* Notice the direction of the front lower arm
holder in rear.
.....x2
.....x2
Up
3x12mm
1:1
8
ASSEMBLY OF THE FRONT UPPER ARMS
94004
3x12mm
Hex Screw
Step 1
30403
.....x2
40838
Anti-clockwise mark.
40813
40826
40837
40825
1:1
*Approx. 8.5mm
40837
40824
1:1
Ensure
Free
Movement
40825
40837
40837
Step 2
1:1
Ensure
Free
Movement
40836
30403
6mm Ball
40824
3x32mm Arm Shaft
9
ASSEMBLY OF THE KNUCKLE ARMS
37220
King Pin Bushing
37390
2x10.8mm Pin
94003
3x10mm
Hex Screw
37430
5x11mm Ball Bearing
.....x2
.....x2
.....x4
.....x2
.....x4
.....x4
Step 1
40841
Step 2
40840
37430
3x12mm
37360
40837
37390
40837
40818
40818
37430
Step 3
40875
1:1
40839
40824
Ensure
Free
Movement
Ensure
Free
Movement
1:1
Assemble both right and left sides.
Step 4
3x10mm
Do Not
Over Thigten
3x10mm
Do Not
Over Thigten
3
10
ASSEMBLY OF THE FRONT SUSPENSION ARMS
94001
3x4mm
Hex Screw
94005
3x15mm
Hex Screw
.....x2
.....x2
Assemble both right and left sides.
40823
3x25.8mm Arm Shaft
.....x2
11
ASSEMBLY OF THE FRONT STABILIZER
94035
3x8mm
Set Screw
30403
6mm Ball
94005
3x15mm
Hex Screw
.....x2
.....x2
.....x2
3x4mm
40823
3x15mm
Ensure
Free
Movement
Assemble both right and left sides.
*Makes two rods for left and right
hand-side.
40848
30341
3x8mm
12
ASSEMBLY OF THE FRONT STABILIZER
94033
3x3mm
Set Screw
94044
2.5x8mm
Hex Screw
.....x4
.....x2
40840
3x3mm
2.5x8mm
40840
3x3mm
Ensure
Free
Movement
40817
c
e
C me
3x15mm
30403
40848
wSr
e
nt
S
c
r
C
e
e
w
ment
3x3mm
*Approx. 2.5mm
4
13
ASSEMBLY OF THE SERVO SAVER
Step 1
37220
King Pin Bushing
.....x2
94002
3x8mm
Hex Screw
.....x2
40810
40922
40834
Step 2 Step 3
40834
Ensure
Free
Movement
40834
37360
37360
Servo saver spring preload.
37360
14
ASSEMBLY OF THE SERVO SAVER AND THE STEERING TIE-ROD
94002
3x8mm
Hex Screw
94040
3x8mm Washer
40834
5x8x2.5mm Plastic Bushing
.....x3
.....x2
Step 1
3x8mm
40834PLASTIC
40955 ALUM BLACK
3x8mm
40834
40809
crew
S
C eem
t
n
3x8mm
rw
ce
S
t
n
em
C e
3x8mm
40834
.....x4
Step 2
*Approx. 0.5mm
37650
37220
3x8mm
40827 (3x50mm)
37650
Do Not
Over Tighten
37220
3x8mm
40947
40834
40834
40812
15
ASSEMBLY OF THE SERVO SAVER ONTO THE FRONT GEAR BOX
94002
3x8mm
Hex Screw
.....x2
3x8mm
1:1
*Approx. 37.5mm
5
16
ASSEMBLY OF THE FRONT BODY POST
Step 1
Step 2
Assemble both right and left sides.
94004
3x12mm
Hex Screw
94005
3x15mm
Hex Screw
94054
2.6x15mm
Screw
17
ASSEMBLY OF THE FRONT BODY STAY ONTO FRONT GEAR CASE
94041
3mm
Nylon Nut
.....x4
.....x2
.....x2
.....x2
3x15mm
40947
3x12mm
40947
3x12mm
40947
40947
2.6x15mm
3mm
94005
3x15mm
Hex Screw
18
ASSEMBLY OF THE FRONT BUMPER
94006
3x18mm
Hex Screw
.....x2
3x15mm
.....x2
3x18mm
40943
6
19
ASSEMBLY OF THE FRONT BUMPER
94005
3x15mm
Hex Screw
20
ASSEMBLY OF THE REAR GEAR CASE
.....x2
Step 1 Step 2
40943
3x15mm
40840
4x4mm
c
S
Cement
ew
r
3x10mm
40921
37430
5x11mm Ball Bearing
38254
12x15x0.25mm Shim
94003
3x10mm
Hex Screw
94055
3x40mm Hex Screw
21
ASSEMBLY OF THE REAR SHOCK STAY
94003
3x10mm
Hex Screw
.....x2
38254
.....x2
.....x4
.....x2
.....x2
38254
3x10mm
40804
37430
3x40mm
40806
37430
3x10mm
40840
40815
40945
3x40mm
40870
3x10mm
7