ODL Solar Flair Installation Instructions Manual

Page 1
Installation Instructions
Please read these instructions thoroughly before installing your Solar Flair™ Tubular Skylight.
Pay particular attention to the assembly diagrams, assembly order, and part names.
(not all items shown are to scale)
FOR INSTALLATION ON AN ASPHALT ROOF
For cathedral ceiling (12” or less) & long shaft installations (6’or more) see Page 7.
Qty Part Description
(1) Solar Lens™ Dome
(2) Adjustable tubes
(1) Extension tube (20”)
(4) Ceiling anchors
(1) Ceiling trim ring with
screw caps
(1) Flat ceiling diffuser
(1) Tube of roof sealant
Qty Part Description
(4) Dome washers
(4) Dome screws – 3/4"
(1) Dome gasket – black
(8) Flashing screws – 2"
(6) Flashing washers
(1) Tube ring seal – white
(4) Drywall screws (black)
(1) Roll of foil tape
(1) Hole cutting template
optional components:
SOLD SEPARATELY ODL ITEM#
Extension tube (20”) as shown above EZ14T20 Extension tube (48”) EZ14T48 Prismatic ceiling diffuser EZ14CD White ceiling diffuser EZ14WD Electric light kit EZELK
Safety Glasses Work Gloves Pencil Tape Measure Plumb Line Utility Knife Phillips Screwdriver
Tin Snips Caulking Gun Claw Hammer Flat Pry Bar Power Drill Reciprocating/Sabre Saw Keyhole/Drywall Saw
tools required:
standard kit parts list: hardware pack items:
14" Tubular Skylight
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REVIEW THIS INFORMATION PRIOR TO BEGINNING INSTALLATION
caution:
• The tubular skylight is not designed to hold your weight or the weight of tools or other objects. Walking/placing objects on the skylight could cause personal injury and property damage. A damaged skylight should be repaired immediately.
• For safe installation and use, do not deviate from these installation instructions.
warning:
Working on a roof is potentially dangerous but you can significantly reduce the risk by following these precautions:
• Never work in wet, windy or cold conditions. Roofing materials can be slippery when wet; asphalt shingles are brittle when cold and may crumble underfoot. Plan your installation for a pleasant, calm, dry day.
• Wear shoes with slip-resistant soles.
POTENTIAL FIRE HAZARD. After removing film lining from interior of tube shaft, DO NOT
leave tube shaft components unattended and exposed to direct sunlight.
Exposed surfaces may catch fire or incur heat damage until tube shaft is properly installed. Assembly and installation of tube shaft and attachment of the inner diffuser eliminates potential hazards from the reflective inner surface.
safety information:
• Wear safety glasses and work gloves when using power tools.
• Use protective work gloves while handling tube sections to protect hands from sharp edges.
tips:
• Consult your local building official about local construction ordinances before starting your installation.
• Consult your community covenants. Some subdivisions may not allow tubes on the street side of the home.
• Before installation, carefully survey the attic area of desired location, roof valleys, ceilings, and any ceiling-mounted registers or fans.
• Make careful note of the location of wiring, plumbing and mechanical attic equipment.
• For best results in colder climates, the tube shaft should be insulated in the attic space.
• For best results always attempt to install the tube as straight as possible.
• The molded (N) on the Solar Lens™ Dome should face north for optimum performance.
determining roof pitch:
• “Roof Pitch” is how far the roof drops vertically
for every 12” of horizontal run.
• Asphalt roof applications require a minimum
pitch of 3:12 and a maximum of 12:12.
12
X
Solar Flair 14" Tubular Skylight
What you need to know
These instructions have been designed to help install your Solar Flair™ Tubular Skylight easily and safely. We’ve included a parts list, list of tools required, installation instructions for a variety of ceiling types, handy tips, and safety precautions. Please read these instructions thoroughly before installing your Solar Flair™ Tubular Skylight. Pay particular attention to the assembly diagrams, assembly order, and part names. Identify and organize all parts before assembly. Make a list of the tools and components you will need for each installation location. Following these instructions carefully will greatly enhance your ability to install your tubular skylight and enjoy flawless performance for many years.
2
pitch = X⁄12
Page 3
A
B
tip: Cut and insert a section of
a coat hanger wire through the hole. This will more easily identify the hole location in the attic.
tip: To bring in the most light
available, always try to position dome/flashing so it views direct sun throughout the day without obstruction, from trees, buildings, etc.
C
D
Solar Flair 14" Tubular Skylight
1
• Determine the desired position of the tube skylight on the ceiling.
• Using a stud finder or hammer, find a location between the ceiling joists.
• Push a screwdriver through the desired position. (Diagram A)
INSIDE THE ROOM
2
IN THE ATTIC
3
PREPARE THE COMPONENTS
• Locate the wire and adjust location to clear any framing members by at least 7 1/4” (204 mm). Place wire through new center point so that it will be visible from above after hole is cut in the roof, and as center point on face of ceiling below.
• Using a plumb line, find a straight location from the ceiling hole to the roof location. Again, clear any framing members by at least 7 1/4” (204 mm). (Diagram B) Work to avoid valleys, wires, pipes, ducts, etc.
• Drive a nail up through the roof deck and shingles at the roof location.
Installation Instructions
Rooftop Components QTY.
Solar Lens™ Dome (1) Dome Washer (4) Dome Screws (4) Roof Flashing (1) Flashing Screws (8) Flashing Washers (6) Adjustable Tube (1) Hole Cutting Template (1) Tube of Roof Sealant (1)
Rooftop Tools
Safety Glasses Pencil / Marker Caulking Gun Utility Knife Flat Pry Bar Reciprocating/Sabre Saw Drill (w/ Bits) Phillips Screwdriver Hammer
components:
Peel backing paper from dome gasket and apply to inside bottom edge of the solar lens dome (Diagram C).
(Do not stretch gasket. Insure it seals to the dome securely, and make sure there is no gap or overlap where ends meet).
Remove protective film from inside of all the tubes.
(Diagram D) [CAUTION: After removing
protective film, keep tube sections out of direct sunlight as they focus sunlight and generate intense heat.]
GATHER COMPONENTS AND TOOLS NEEDED ON THE ROOFTOP
3
Page 4
H
E
F
G
tip: You may have to drill
a hole inside the traced diameter of the hole to insert saw blade.
important:
Solar Lens™ Dome should see the sun throughout the day for optimum performance.
• Locate the protruding nail and using the hole­cutting template, trace the diameter of the outer hole. 16” Dia.
(Diagram E)
• Using a reciprocating/ sabre saw, cut the hole.
Use a flat bar to break
seals on shingles and claw hammer to pull nails above hole.
Apply a bead of roof
sealant around the perimeter of the flashing. (Diagram F) Slide the top and sides of the roof flashing under the shingles (Diagram G). Secure the flashing to the roof with the 2” flashing screws and washers provided. (6 screws with washers are centered in pre­punched star holes; last 2 screws installed into remaining round holes.
• Slide adjustable tube down through the flashing and adjust so it points to the wire in the ceiling. (Diagram H) Using the 3/4"dome screws and dome washers (dome washers have rubber backing), mount the dome on the flashing aligning the “N” (North indicator molded into outer edge of the dome) towards the North.
tip: Dome screws should
be snug but do not overtighten.
Solar Flair 14" Tubular Skylight
Installation Instructions
4
ON THE ROOF
5
ON THE ROOF
6
ON THE ROOF
OUTER HOLE
4
tip: Use roof sealant to seal
screw heads on flashing and shingles to flashing.
Page 5
J
M
L
K
tip: Drill a pilot hole inside
the traced diameter of the hole to insert saw blade.
• Using hole cutting guide and pencil, locate protruding wire and trace the diameter of the ceiling inner hole. 14-1/2” Dia. (Diagram J)
• Use a keyhole/drywall saw to cut the hole.
• Secure the ceiling trim ring with the 4 black drywall screws provided. Screws are driven thru drywall into 4 white ceiling anchors.
• Remove screw caps from ceiling trim ring and insert into drywall screw head to hide screws.
(Diagrams K & L)
components:
GATHER COMPONENTS
AND TOOLS NEEDED
IN THE ATTIC
Attic Components QTY
Adjustable tube (1) Tube (1) Roll of foil tape (1) Tube ring seal (1)
TOOLS
Tape Measure Tin Snips Utility Knife
• Place tube ring seal around adjustable tube and roll into position at flanged end. Gently push tube into trim ring (tube ring seal should sit tightly between trim ring and tube). (Diagram M)
important:
Please see
Cut Your Tube
chart on following page.
7
INSIDE THE ROOM
INNER HOLE
TRIM RING
SCREW CAP
CEILING/
DRYWALL
TRIM RING
TUBE
TUBE RING SEAL
ANCHOR
5
Solar Flair 14" Tubular Skylight
Installation Instructions
8
IN THE ATTIC
N
CONNECTING TUBE
ASSEMBLY
Be sure to measure and cut if necessary, befor
e removing adhesive strip and assembling connecting tube. (Diagram N)
• After referring to “cut
your tube chart” on the next page, use metal shears to shorten the extension tube, allowing for a 1” overlap at each end.
9
IN THE ATTIC
ADHESIVE STRIP
Page 6
P
Q
Cut Your
Tube
• Measure distance from the top of flashing to ceiling. (Diagram O) to determine proper trimming of tubes. Refer to “Cut Your Tube Chart” for cutting recommendations.
• Slide wide end of extension tube over the outside of lower adjustable tube. Slide the narrow end of the extension tube up into upper adjustable tube.
• Tape ALL seams securely with foil tape to keep dust, moisture, and insects out of the tube.
(Diagram P)
• Install the flat ceiling diffuser. Align the diffuser with the three tabs on the trim ring and turn clockwise until snug in place. (Diagram Q)
chart:
installation
complete
10
IN THE ATTIC
11
INSIDE THE ROOM
Solar Flair 14" Tubular Skylight
Installation Instructions
TUBE OVERLAP
DISTANCE FROM
TOP OF
FLASHING TO
FACE OF CEILING
(take longest
measurement)
Less Than 15”
Measure and cut adjustable tube. (See short shaft installation)
Less Than 30”
Cut both adjustable tubes to fit. Assemble with a band of connecting tube. Cut for 1” overlap at each end.
< 48”
< 30”
< 15”
> 48”
Less Than 48”
Use 20” connecting tube to assemble. Cut for 1” overlap at each end.
Greater Than 48”
Use a combination of extension tubes for shafts. Cut for 1” overlap at each end.
Greater Than 72”
See long shaft installation.
6
tip: When trimming extension
tubes,
ALWAYS MEASURE AND START FROM THE WIDE END WHERE TUBE DIAMETER = 14”.
When extension tube is sized correctly, remove backing paper from adhesive strip on edge of extension tube. Beginning at one end of the extension tube, over­lap the edges of the tube, aligning the edge of the tube along the crimp in the other edge.
(Once contact is made with adhesive strip, parts cannot be repositioned.)
O
Page 7
Solar Flair 14" Tubular Skylight
Installation Instructions
For cathedral ceiling installation, use steps listed below, referring to those listed on previous pages for specific details. Disregard step 2.
• Cut holes in roof and ceiling.
• Install flashing to roof deck.
• Install adjustable tube into flashing. Adjust this tube until it protrudes through the ceiling equally on all sides.
• Mark tube flush at ceiling. Remove and cut tube on the line.
• Install trim ring.
• Install white tube ring seal to adjustable tube and slide into flashing.
• Press adjustable tube into trim ring.
• Install dome.
• Install diffuser
CATHEDRAL CEILING INSTALLATION
For long shaft installation, use steps listed below, referring to those listed on previous pages for specific details.
• Locate and install top adjustable tube, trim ring, and lower adjustable tube.
• Frame 2 x 4 between joists. Span from roof to ceiling with a length of 2 x 4 flat to outside
of
each adjustable tube as a spine.
• Put a #6 x 1” pan-head, sheet metal screw (not included) in each connecting extension.
• Slide next piece in and screw. Continue until all but one extension is connected. Cut and install last section.
• Tape ALL joints. Return to Step 1.
LONG SHAFT INSTALLATION
7
If your tube shaft is longer than 6’, support the shaft as indicated in illustration.
CEILING
ROOF DECK
CEILING
2 x 4 SUPPORT
ROOF DECK
1” OVERLAP
Page 8
LIMITED LIFETIME WARRANTY
WARRANTY COVERAGE:
Subject to the conditions, exclusions, and limitations stated herein, ODL Incorporated (“ODL”) warrants that its tubular skylight products (“Product”) are free from defects in material and workmanship which will make the Products unfit for their normal and recommended use. This warranty applies only to the first person who purchases the product for installation purposes (“Customer”).
THE DURATION OF THIS WARRANTY BEGINS ON THE DATE OF PURCHASE BY THE CUSTOMER AND EXTENDS FOR THE LIFETIME OF THE PRODUCT AND ODL ACCESSORY PRODUCTS SOLD BY ODL TO THE ORIGINAL PURCHASER OF THE TUBE KIT.
EXCLUSIONS FROM COVERAGE:
This warranty does not cover:
1. Defects or damages arising out of shipment by common carriers, private transportation or other means of transportation.
2. Defects or damages arising out of improper handling or cleaning, defective or improper installation (including installation not in accordance with ODL’s installation instructions), defective or improper glazing (including glazing not in accordance with ODL’s glazing instructions), accident, act of God, intentional human act, misuse or abuse, or any other circumstances beyond the control of ODL.
3. Products installed in or submitted to high heat, high moisture, high vibration, or extreme temperature changes.
4. Products subjected to stress resulting from (i) localized application of heat, (ii) movement of building and /or building components, or (iii) expansion or contraction of framing members.
5. Products used outside the continental United States.
6. Replacement products beyond the balance of the remaining warranty period applicable to the original Product or accessory which is replaced.
7. Labor, shipping or other charges incurred or claimed by the Customer.
8. Accessories, flashing or other installation materials manufactured or sold by persons other than ODL.
WARRANTY CLAIM PROCEDURES:
If within the applicable warranty period the Customer discovers a defect in the Product or an accessory which is covered by this warranty, the Customer must follow this procedure:
1. The Customer must promptly present a written claim to the Customer Service Manager, ODL Incorporated, 215 East Roosevelt Avenue, Zeeland, Michigan 49464.
2. The Customer must use reasonable diligence to include in the written claim all of the following:
• Adequate description of defect(s).
• Identification of Product (size, design, type and model number).
• Date of the Customer’s purchase, place of purchase, and the date of delivery to the Customer.
3. The Customer, at ODL’s option, must permit ODL or its representative to inspect the Product.
REMEDIES:
• After receiving a valid claim, ODL will, at its option, (a) repair the Product, or (b) provide a replacement Product (or part, as appropriate)
of like kind and design.
• ODL’s liability under this warranty is limited to either (a) or (b) above, and ODL will not be responsible in any event for shipping, labor, removal
of original product, installation, and expenses, or other charges claimed or incurred by Customer.
DISCLAIMER OF WARRANTY:
NO IMPLIED WARRANTY, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE SHALL APPLY TO THE PRODUCT (OR ANY ACCESSORIES OR REPLACEMENTS) BEYOND THE DURATION OF THE APPLICABLE PERIOD OF THIS WRITTEN WARRANTY.
(Some states do not allow limitations on how long an implied warranty lasts, so the above limitations may not apply to you.)
LIMITATION OF REMEDIES:
THE REMEDIES SET FORTH ABOVE ARE THE CUSTOMER’S EXCLUSIVE REMEDIES FOR BREACH OF WARRANTY, IN NO CASE SHALL ODL BE LIABLE TO THE CUSTOMER OR ANY OTHER PERSON FOR ANY GENERAL INCIDENTAL OR CONSEQUENTIAL DAMAGES.
(Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. This limitation of remedies is not intended to cover consequential damages for personal injuries in the case of consumer goods.)
• Regardless of the above, ODL makes no implied warranty, including warranties of merchantability or fitness for a particular purpose, to any
person other than the customer or as to any product which is used for commercial, industrial, or rental purposes.
• Unless modified in a later writing signed by both ODL and the claimant, this warranty is the complete and exclusive warranty relating to
the Product, superseding all earlier agreements and other communications relating to the Product. No employee of ODL or any other party is authorized to make any warranty in addition to this warranty. Invalidation of any one or more of the provisions of this warranty shall not invalidate or affect any one of the other provisions.
• This warranty is not transferable.
• This warranty gives the Customer specific legal rights, and the Customer may also have other legal rights which may vary from state to state.
15922714 (02/01)
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