Oceanic OCD-60, OCD-90, OCD-120 User Manual

Sauna & Steam

Heavy Duty Commercial

STEAM GENERATOR

PRODUCT IMAGE

15.06.17

Oceanic Ltd, Pountney Street, Wolverhampton, WV2 4HX

Phone: [phone] [e-mail] www.oceanic-saunas.co.uk

Steam Generator Manual

Sauna & Steam

Table of contents

1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

2. Important Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

3. Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

4. Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

5. Specication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

5.1. Steam Generator Unit Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

5.8. Wiring multiple steam generators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

5.2. Steam Generator Frame Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

5.3. Clearance distances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

5.4. Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

5.5. Steam Generator Parts Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

5.6. Table 2. OC-D Controller Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

5.7. Temperature Sensor Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

6. OC-A Controller Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

7. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

7.1. Generator Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

7.2. Steam Generator Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

7.3. Water and Steam Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

7.4. Installation for controller and temperature probe. . . . . . . . . . . . . . . . . . . . 13

7.5. Installations for power supply and control cable . . . . . . . . . . . . . . . . . . . 13

7.6. Installing a light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

8. Steam on Demand Function (Only supplied with commercial generators) . . . . . 14

9. Circuit Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

10. Testing and operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

10.1. Setting time and temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

10.2. Steam on Demand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

11. Troubleshooting guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

12. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

12.1. Descaling procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

13. Guarantee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

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Steam Generator Manual

Sauna & Steam

1. Introduction

Thank you for choosing to buy our Oceanic steam generator, please take the time to read these
instructions before you begin as they contain important information about the installation and
maintenance requirements.

“Oceanic” heavy duty steam generators are available in specications from 6kw to 12kw and are
equipped with a programmable thermostatic controller. The controller is set with the time and
day and allows you to program the generator to turn on and o automatically when you require,
the generator can also bet set to clean itself automatically. Once these settings have been saved
the machine can be left to work on it’s own. The machine still must be checked on a regular basis
for safety.
It is also possible to have the generator working o a push button which you place outside of the
steam room, when customers push the button it illuminates and they get 30 minutes of steam.
The machine can also just work on a count down timer for say the next 90 minutes.
Our display tells you everything that the generator is doing, if it takes in water, heats, reached
temperature, draining, descaling, light on, fan on, timer set.
You can also Lock the keys so other users can’t play with the settings. light of the steam room, the
automatic drain valve, key-lock, alter the temperature display between Centigrade and Fahrenheit;
as well as displaying the steam generator‘s status by the 8 LED’s on the panel, heating, water inlet,
temperature, drain status etc. note also that one “OC-D” controller can control multiple “Oceanic”
steam generators.
Every “Oceanic” steam generator is thoroughly tested before leaving the factory so there may be
the remains of water inside the boiler.

2. Important Notes

• Read the manual before installation and operation.

• This Equipment must be installed by competent person.

• This equipment must be connected to an all pole isolator

• Disconnect the power supply before exposing electrical connections.

• Conrm the correct voltage to your steam generator 1 or 3 phase.

• For hard water areas please use a water softener.

• Water supply must have maximum of 1 bar pressure, we recommend the use of a pressure
reducing valve if necessary

3. Safety Precautions

• Elderly persons, pregnant women, or these suering heart disease, high blood pressure,
diabetes or not in good health are advised to seek medical opinion before using a steam room.

• Do not smoke in the steam room.

• Avoid using the steam room immediately after strenuous exercise.

• Do not use the steam room when under the inuence of alcohol.

• Leave the steam room at once if you feel sleepy, sick or uncomfortable.

• Ensure there is good ventilation for the steam room.

• We do not recommend that children under 16 use this product.

• Commercial operators should post a notice of these precautions in a prominent position.

Steam entering the steam room will be scalding hot; take care to position the inlet nozzle
away from where users will sit and/or provide adequate guarding, post a notice to caution
users.

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Steam Generator Manual

4. Steam Generator Parts

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Steam Generator Manual

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No. Part Description

1 Transformer 240v - 9v + 12v
2 Main Circuit Board Control Centre
3 Drain Valve 3/4” Motorised Ball Valve
4 Inlet Valve 240v Brass Solenoid Valve
5 Light Connection 230v Light Output Switched by Keypad Max (100w)
6 Fan Connection 230v Fan Output Switched by Keypad Max (100w)
7 Power In Connection Terminal for connection of 230 or 400v power.
8 Earth Connection Earth Connection
9 Relay Circuit Board Electrically operated switches for elements.
10 Overheat switch Boil dry protector operates at 105oC Use Pin to reset
11 Louvers Ventilation
12 Main Power Cable Entry Cable entry and restraint for in coming power.
13 Control lead entry Cable entry for control wire.
14 Descaling Pump

Socket for descaling pump

Connection
15 Information Chart For info on Model, Voltage, Wattage and Ampage.
16 Drain connection 3/4” Female Brass
17 Water In Connection 1/2 Male Brass
18 Acid Inlet Hose Nipple for Silicone Descaling Tube Secure with

cable tie
19 Water Probe Access Water Probe Access Plate
20 Steam Outlets 3/4” male steam outlets. Use brass ttings supplied

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Steam Generator Manual

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5. Electrical and plumbing connections

A qualied electrician will have no problem installing this system with the provided wiring
schematic and with the help of the circuit diagram mounted inside the respective control unit.
According to the valid regulations, the electrical connection of the steam generator and the
control box has to be carried out by an authorised electrician. In case of a warranty claim, you are
kindly requested to present a copy of the invoice from the electrician.

Model Power Current

(amps)

Size (mm) Steam

outlet

Water
Inlet

Drain Nozzle

Type

Kw 1N~ 3N~ L W H inches inches inches

Steam On Demand
OCD-60 6 26 8.6 535 260 380 3/4 (2of) 1/2” 1/2” Red

OCD-90 9 39 13 535 260 380 3/4 (2of) 1/2” 1/2” Red
OCD-120 12 52 17.3 535 260 380 3/4 (2of) 1/2” 1/2” Red

Temperature Sensor

OC-D Controller

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Descaler Pump

3/4”
Steam outlet

5m DIN cable main
circuit board to
controller

3/4”
Steam Inlet Nozzles

Pressure relief
valve

Steam On Demand
button

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Steam Generator Manual

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5.1. Connections diagram and table

No. Part Description Supplied

1 Water inlet 1/2 “ copper pipe (maximum pressure 1bar) Not supplied

2 Pressure reducer valve Set to 1bar maximum. Not supplied

3 Washing machine trap Both drain and steam overow feed into Not supplied

4 Drain 3/4” exible hose Not supplied

5 Steam Overow 1/2” copper pipe Not supplied

6 Descaler inlet Flexible silicon pipe secured with cable tie Supplied

7 Descaling pump Pumps descaling solution into generator Supplied

8 Descaling solution container Large plastic container lled with descaling solution Optional 120L

9 Pressure relief valve Operates if the pressure in the boiler exceeds 1.2kg/

c m2

10 Brass T junction 3/4” to 3/4” and 1/2” brass tting to t steam pipe

and pressure relief valve

11 Brass T 3/4” T tting for secondary steam outlet Supplied

12 3/4” female cap To block o secondary steam outlet Not supplied

13 Steam pipe Copper pipe from generator to steam inlet

inside steam room (10m max length)

14 Steam inlet nozzle 3/4” nozzle tted inside steam room Supplied

15 Control cable 5m 6 core cable to control keypad Supplied

16 Control keypad To be mounted inside or outside steam room Supplied

17 Lighting circuit 230V cable to lighting circuit (optional) Not supplied

18 Mains input Single or Three phase supply Not supplied

19 Isolator Switch Mains isolator Not supplied

20 Power to descaler pump 230V power cable for descaler pump Supplied

Supplied

Supplied

Not supplied

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