Oceanic OCD-60, OCD-90, OCD-120 User Manual

Page 1
Sauna & Steam
Heavy Duty Commercial
STEAM GENERATOR
PRODUCT IMAGE
15.06.17
Oceanic Ltd, Pountney Street, Wolverhampton, WV2 4HX
Phone: 01902 450 550 sales@oceanic-saunas.co.uk www.oceanic-saunas.co.uk
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Steam Generator Manual
Table of contents
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
2. Important Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3. Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
4. Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
5. Specication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5.1. Steam Generator Unit Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5.8. Wiring multiple steam generators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
5.2. Steam Generator Frame Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5.3. Clearance distances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5.4. Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5.5. Steam Generator Parts Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5.6. Table 2. OC-D Controller Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.7. Temperature Sensor Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
6. OC-A Controller Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
7. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
7.1. Generator Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
7.2. Steam Generator Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
7.3. Water and Steam Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
7.4. Installation for controller and temperature probe. . . . . . . . . . . . . . . . . . . . 13
7.5. Installations for power supply and control cable . . . . . . . . . . . . . . . . . . . 13
7.6. Installing a light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
8. Steam on Demand Function (Only supplied with commercial generators) . . . . . 14
9. Circuit Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
10. Testing and operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
10.1. Setting time and temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
10.2. Steam on Demand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
11. Troubleshooting guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
12. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
12.1. Descaling procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
13. Guarantee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
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Steam Generator Manual
1. Introduction
Thank you for choosing to buy our Oceanic steam generator, please take the time to read these instructions before you begin as they contain important information about the installation and maintenance requirements.
“Oceanic” heavy duty steam generators are available in specications from 6kw to 12kw and are equipped with a programmable thermostatic controller. The controller is set with the time and day and allows you to program the generator to turn on and o automatically when you require, the generator can also bet set to clean itself automatically. Once these settings have been saved the machine can be left to work on it’s own. The machine still must be checked on a regular basis for safety. It is also possible to have the generator working o a push button which you place outside of the steam room, when customers push the button it illuminates and they get 30 minutes of steam. The machine can also just work on a count down timer for say the next 90 minutes. Our display tells you everything that the generator is doing, if it takes in water, heats, reached temperature, draining, descaling, light on, fan on, timer set. You can also Lock the keys so other users can’t play with the settings. light of the steam room, the automatic drain valve, key-lock, alter the temperature display between Centigrade and Fahrenheit; as well as displaying the steam generator‘s status by the 8 LED’s on the panel, heating, water inlet, temperature, drain status etc. note also that one “OC-D” controller can control multiple “Oceanic” steam generators. Every “Oceanic” steam generator is thoroughly tested before leaving the factory so there may be the remains of water inside the boiler.
2. Important Notes
Read the manual before installation and operation.
This Equipment must be installed by competent person.
This equipment must be connected to an all pole isolator
Disconnect the power supply before exposing electrical connections.
Conrm the correct voltage to your steam generator 1 or 3 phase.
For hard water areas please use a water softener.
Water supply must have maximum of 1 bar pressure, we recommend the use of a pressure reducing valve if necessary
3. Safety Precautions
Elderly persons, pregnant women, or these suering heart disease, high blood pressure, diabetes or not in good health are advised to seek medical opinion before using a steam room.
Do not smoke in the steam room.
Avoid using the steam room immediately after strenuous exercise.
Do not use the steam room when under the inuence of alcohol.
Leave the steam room at once if you feel sleepy, sick or uncomfortable.
Ensure there is good ventilation for the steam room.
We do not recommend that children under 16 use this product.
Commercial operators should post a notice of these precautions in a prominent position.
Steam entering the steam room will be scalding hot; take care to position the inlet nozzle away from where users will sit and/or provide adequate guarding, post a notice to caution users.
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Steam Generator Manual
4. Steam Generator Parts
9
1
2
3
15
8
10
7
4
6
5
11
11
17
12
13
14
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16
19
20
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Steam Generator Manual
No. Part Description
1 Transformer 240v - 9v + 12v 2 Main Circuit Board Control Centre 3 Drain Valve 3/4” Motorised Ball Valve 4 Inlet Valve 240v Brass Solenoid Valve 5 Light Connection 230v Light Output Switched by Keypad Max (100w) 6 Fan Connection 230v Fan Output Switched by Keypad Max (100w) 7 Power In Connection Terminal for connection of 230 or 400v power. 8 Earth Connection Earth Connection 9 Relay Circuit Board Electrically operated switches for elements. 10 Overheat switch Boil dry protector operates at 105oC Use Pin to reset 11 Louvers Ventilation 12 Main Power Cable Entry Cable entry and restraint for in coming power. 13 Control lead entry Cable entry for control wire. 14 Descaling Pump
Socket for descaling pump
Connection 15 Information Chart For info on Model, Voltage, Wattage and Ampage. 16 Drain connection 3/4” Female Brass 17 Water In Connection 1/2 Male Brass 18 Acid Inlet Hose Nipple for Silicone Descaling Tube Secure with
cable tie 19 Water Probe Access Water Probe Access Plate 20 Steam Outlets 3/4” male steam outlets. Use brass ttings supplied
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Steam Generator Manual
5. Electrical and plumbing connections
A qualied electrician will have no problem installing this system with the provided wiring schematic and with the help of the circuit diagram mounted inside the respective control unit. According to the valid regulations, the electrical connection of the steam generator and the control box has to be carried out by an authorised electrician. In case of a warranty claim, you are kindly requested to present a copy of the invoice from the electrician.
Model Power Current
(amps)
Size (mm) Steam
outlet
Water Inlet
Drain Nozzle
Type
Kw 1N~ 3N~ L W H inches inches inches
Steam On Demand OCD-60 6 26 8.6 535 260 380 3/4 (2of) 1/2” 1/2” Red
OCD-90 9 39 13 535 260 380 3/4 (2of) 1/2” 1/2” Red OCD-120 12 52 17.3 535 260 380 3/4 (2of) 1/2” 1/2” Red
Temperature Sensor
OC-D Controller
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Descaler Pump
3/4” Steam outlet
5m DIN cable main circuit board to controller
3/4” Steam Inlet Nozzles
Pressure relief valve
Steam On Demand button
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5.1. Connections diagram and table
No. Part Description Supplied
1 Water inlet 1/2 “ copper pipe (maximum pressure 1bar) Not supplied
2 Pressure reducer valve Set to 1bar maximum. Not supplied
3 Washing machine trap Both drain and steam overow feed into Not supplied
4 Drain 3/4” exible hose Not supplied
5 Steam Overow 1/2” copper pipe Not supplied
6 Descaler inlet Flexible silicon pipe secured with cable tie Supplied
7 Descaling pump Pumps descaling solution into generator Supplied
8 Descaling solution container Large plastic container lled with descaling solution Optional 120L
9 Pressure relief valve Operates if the pressure in the boiler exceeds 1.2kg/
c m2
10 Brass T junction 3/4” to 3/4” and 1/2” brass tting to t steam pipe
and pressure relief valve
11 Brass T 3/4” T tting for secondary steam outlet Supplied
12 3/4” female cap To block o secondary steam outlet Not supplied
13 Steam pipe Copper pipe from generator to steam inlet
inside steam room (10m max length)
14 Steam inlet nozzle 3/4” nozzle tted inside steam room Supplied
15 Control cable 5m 6 core cable to control keypad Supplied
16 Control keypad To be mounted inside or outside steam room Supplied
17 Lighting circuit 230V cable to lighting circuit (optional) Not supplied
18 Mains input Single or Three phase supply Not supplied
19 Isolator Switch Mains isolator Not supplied
20 Power to descaler pump 230V power cable for descaler pump Supplied
Supplied
Supplied
Not supplied
14
16
17
19
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15
18
20
11
6
5
7
4
2
3
8
1
7
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Steam Generator Manual
16
17
18
15
14
19
20
13
5
3
1
6
2
8
Jubilee clip / cable tie
1
2
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6
Jubilee clip /
20
4
7
3
cable tie
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Steam Generator Manual
5.2. Steam Pipe Connection Options
Option A Installation with two steam pipes. Recommended for generators above 9kw
9
10
11
13
13
Important note: Steam outlet must not be reduced
Option B Installation with one steam pipe Use a 3/4” female cap to block o the secondary outlet
13
9
10
12
5.3. Electrical connection schematic
Refer the the circuit diagram on the following page for further details.
230V lighting circuit
Low voltage to temperature sensor
Low voltage to Controller
Isolator switch
Controller
Mains in 230V ~ 1N 400V ~ 3N
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Steam Generator Manual
D10
AC230V
AC230V
AC230V
AC230V
AC230V
AC230V
AC230V
AC230V
NL
J12
J13
J14
J15
J16
J17
DRAIN
J18
J9
Fro m Transfor mer
F3AL250V
J11
INPUT
J10
OVERHEAT
J7
D9
J6
TEMP2
D8 D7 D6 D5 D4 D3 D2 D1
NONC
Water Inlet
Hi-Temp Cut Off
(Manual Reset)
Light(Max=100W
V=230AC)
Fan
(V=230AC)
Transformer
Temp2
2
4
D10
AC230V
AC230V
AC230V
AC230V
AC230V
AC230V
AC230V
AC230V
NL
J12
J13
J14
J15
J16
J17
DRAIN
J18
J9
Fro m Transfor mer
F3AL250V
J11
INPUT
J10
OVERHEAT
J7
D9
J6
TEMP2
D8 D7 D6 D5 D4 D3 D2 D1
NONC
Water Inlet
Hi-Temp Cut Off
(Manual Reset)
Light(Max=100W
V=230AC)
Fan
(V=230AC)
Transformer
Temp2
2
4
D10
AC230V
AC230V
AC230V
AC230V
AC230V
AC230V
AC230V
AC230V
NL
J12
J13
J14
J15
J16
J17
DRAIN
J18
J9
Fro m Transfor mer
F3AL250V
J11
INPUT
J10
OVERHEAT
J7
D9
J6
TEMP2
D8 D7 D6 D5 D4 D3 D2 D1
NONC
Water Inlet
Hi-Temp Cut Off
(Manual Reset)
Light(Max=100W
V=230AC)
Fan
(V=230AC)
Transformer
Temp2
2
4
5.4. Circuit Diagram
Note: To use the steam generator in single phase the L1 L2 and L3 must be linked together with the copper bridges that are supplied
YELLOW/ GREEN
BLA CK
BLA CK
22
L1 L2 L3N
AC400V /3N
LN
AC230V /1N
7-12Kw Steam Generator Circuit Diagram
RED RED RED
RED
RED
RED
RED
RED
Tank
H1
H2
JP1
Switch C / F
RED
oo
BLUE WHI TE WHI TE
RED RED RED
Se nsor
Con troller
4
(V= DC5 V)
Con troller
CONT ROL
PANEL
(V=DC 5V)
4
OC- S
P4
J2
Water Lev el Probe
J8
J7
Hi-Temp Cu t Off
(Manua l Res et)
Temp2
OVERHEAT
TEMP2
J10
J6
D10
D8 D 7 D6 D5 D4 D3 D2 D1
D9
J3
From Mas ter
R-CO NTROL
(V= 230 AC)
Transformer
4
J4
TO SLAVE
AC power ad apter (AC 230V /D C24V)
Fan
2
F3AL250V
J9From Trans former
2
3
Des cale Li quid
Inl et Pu mp
Lig ht( Max=10 0W
V=230AC)
AC230V
L
N
INPUT
J11
J12
AC230V
J13
AC230V
Water Inle t
J14
AC230V
J15
AC230V
J16
AC230V
DRAIN
J17
AC230V
NONC
J18
AC230V
Dra in
Valve
Water Inle t
Valve
2
5.5. Wiring Multiple Generators
If greater power is required one OC-D controller may be used to control two or more steam generators, e.g. if you need a 24KW steam generator you can use one OC-D controller to control two 12kw steam generator or three 10kw steam generators.
J4
TO SL AVE
R-C ONTR OL
J3
Fro m Master
J4
TO SL AVE
R-C ONTR OL
J3
Fro m Master
J4
TO SL AVE
To next slave
Master Slave 1 Slave 2
R-C ONTR OL
J3
Fro m Master
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Steam Generator Manual
6. Parameters
6.1. Steam Generator Frame Sizes
Model A B C D E F OCD - 60 535 260 380 25 135 45 OCD-90 535 260 380 25 135 45 OCD-120 535 260 380 25 135 45
E
F
C
D
A B
6.2. Clearance distances
>300mm
>500mm
>200mm
>400mm
6.3. Ventilation
Ensure air ow into area where steam generator is housed. For commercial use ensure good ventilation from at least two ducts within the housing of the generator
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6.4. Table 2. OC-D Controller Parameters
Model Temperature
O
(
C)
o
OC-D 30 - 60
C 155 x 115 x 20
Dimension
(mm)
6.5. Temperature Sensor Parameters
MODEL Detected Scope Max Cut out
Size (mm)
Temperature
o
C
o
F
o
C
o
F L W H
OC-S 0-110 32-230 60 248 76 42 27
Diagram to show location of temperature sensor and steam inlet nozzle
Temperature sensor
1800mm
>500mm
Steam nozzle
300mm
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Steam Generator Manual
7. Installation
Isolate the power supply before installation
Conrm the model you have selected is suitable for your steam room, please refer to chart below
Mount the steam inlet nozzle approximately 300mm up from the oor and it should be at least 200mm from person’s body.
If the steam generator is installed in an inaccessible place ensure that both the electrical power and water supply can be isolated in an emergency.
To use the steam generator in single phase the L1 L2 and L3 must be linked together with the copper bridges that are supplied. See circuit diagram on page 9.
The minimum water inlet pressure is 0.25 bar (2.5 Mpascals) and the maximum is 2 bar (20 Mpascals), for pressures in excess of this use a reducer before the valve as shown in diagrams on page 6 and 7.
The steam pipe from steam generator to steam room should be kept to a minimum, pipes longer than 3 meters should be insulated to prevent heat loss. Steam pipes will be hot during use and must be protected against accidental contact. Steam entering the steam room will be scalding hot; take care to position the inlet nozzle away from where users will sit and/or provide adequate guarding, post a notice to caution users.
Keep the number of right angle bends to a minimum and ensure that the run does not create a trap into which condensate would gather and cause a blockage I.e. the pipe must not go down and then up.
There must be no valve or other blockage in the steam pipe
The steam pipe should be metal of other material that can endure 150°C temperature, copper pipe is recommended.
It is not recommended to install the steam generator outdoors or where it might be aected by frost. Allow for a minimum space of 0.5 cubic meters to install the generator.
Steam generator should be level side-to-side and front to back and should be installed so that the arrows on the case point up.
Do not install the steam generator in close proximity to hazardous substances.
7.1. Generator Size The table opposite should be referred to for guidance only. Please note that the size of generator required to heat a particular size of steam room will vary according to a number of factors including the type of material used for construction, the height of the steam room and the ambient temperature.
For lightweight materials such as plastics and laminates 1 KW will heat up to 1 cubic meter of air for dense materials such as stones and ceramics which will conduct the heat away more rapidly allow for up to 2KW per cubic meter of air. Hot air rises so restricting the height to around 2 meters will ensure the user is sitting in the steam for higher ceilings you may need to increase the power requirement.
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Generator Model Steam Room
Volume (m
OC-60 4.5 - 6
OC-90 6 - 10
OC-120 8 - 12
OC-150 11 - 15
3
13
)
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Steam Generator Manual
7.2. Steam Generator Location
The steam generator should be installed in dry well ventilated place in close proximity to the steam room. It can be placed on the oor or hung on wall. To hang the generator on a wall drill 3 holes 8mm in diameter in accordance with the table below. Fix the top 2 screws in place rst then hang the generator by the 2 keyhole shaped holes in the back plate. Then with the front cover removed x the 3rd screw to secure the unit in place.
465mm
The steam generator can be installed anywhere that is dry and has an airow. Example locations:
Plant Room
Cupboard in an adjacent room
In the loft
Up to 1.5m beneath the unit in a basement
Important notes:
The steam pipe should be insulated and not travel further than 10 metres
Do not reduce size of steam pipe at any point
the steam pipe must not go down and then up, as this will create a trap and damage the steam generator.
<10m
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7.3. Water and Steam Connections
i. The water supply pipe and steam pipe should comply with local standards ii. Connect the water inlet valve of the generator to the mains water supply using a exible
hose with 1/2 inch ttings.
iii. Steam outlet (1/2 inch or 3/4 inch) use the same dimension copper pipe to connect it, if the
steam pipe is longer than 5 meter it should be insulated. During use the steam pipe will be very hot and must be protected against accidental contact. Note that according to the location it may be necessary to attach an additional length of pipe to the pressure relief valve in order to divert the steam ow to a safe direction should the valve operate.
iv. Connect the drain outlet to a suitable drain via a copper pipe with the appropriate ttings.
7.4. Installation for controller and temperature probe.
OC-D controller is waterproof and can be installed inside or outside the steam room according to customer preference. i. For a better connection and to eliminate any future connection problems spray connection
uid or aerosol oil spray on the pins of the PS/2 cable(5pin cable) before plugging into the circuit board.
ii. Ideally the control panel should be installed at a height of approximately 1200mm for ease of
use.
iii. Installation method: Open the front cover of steam generator. Pin the control cable (6 cores)
and temperature sensor cable (2 cores) to the relevant ports.
iv. Control panel installation: pin one end to circuit board ports in steam generator connect the
other end to the controller’s cable.
v. Temperature probe installation: the temperature probe is installed inside the steam room at
approximately 1.2 to 1.5 meters high and away from the steam outlet. Use a 4mm screw x it in place and then connect to the wire from the controller.
vi. Fix protective cover (supplied) over the temperature
Temperature Sensor
4mm Screw
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Cover to protect the temperature sensor
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Steam Generator Manual
7.5. Installations for power supply and control cable
Conrm the correct voltage of power supply and wires.
Remove the knock out for the power cable entry and use a rubber grommet to protect the cable, connect to the conductors to the correct terminals – for single phase power supply use the copper bridge connectors, for 3 phase supply remove them. (Extra bridges can be found it provided) Remove the knock out for the control cable entry and use a rubber grommet to protect the cable, connect the cable to the relevant port on circuit board.
Ensure the power supply wire and control cable remain separated to prevent magnetic eld of power supply wire from disturbing control cable signal.
7.6. Installing a light
There is a 230v power supply inside the steam generator labelled “Light”. This is rated to 100w Max. The button on the keypad will turn this power supply o and on. This power supply is protected by a fuse on the main circuit board but you can add your own fused spur for extra protection if you prefer.
7.7. Installing a Fan
Same as above for a light.
7.8. Connecting to descaler
i. OCD Generator is able to run automatically descale cycle by pumping descaling solution
directly into the tank. This can be set to occur at regular intervals using the contoller as described on page 20.
ii. The pump supplied should be connected via silicon hose to the generator and the container
of descaling solution.
iii. The diagram on pages 6 and 7 show how the descaling solution should be connected via the
pump. Ensure the the ends of the hose are held in place with cable ties.
iv. Both descaling crystals and 120 litre container can be purchased from Oceanic-Saunas.co.uk
8. Steam on Demand Function
Commercial operators may wish to take advantage of the steam on demand function which will allow customers to press the steam on demand button located inside or outside the steam room after which the generator will create steam for 30 minutes then return to an idle state until activated again. This function reduces running costs and frequency of maintenance. See instructions on page 19 for how to set up the function on the OCD Controller.
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Steam Generator Manual
9. Programmable Controller User Instructions
9.1. Display and Buttons
1 Time 24hr 2 Heat Symbol 3 Current Temperature In Room 4 Work Mode e.g Normal, SOD, Auto 5 Centrigrade or Farienheit 6 Set Temperature Has Been Reached 7 Descale Cycle On 8 Draining 9 Water Needed, Filling - Valve Open
If ashing - No Water Supply
10 Generator Has Overheated
11 Fan On
15
16
17
12 Light On 13 Keypad Locked 14 Auto Timer Set 15 Fan On / Decrease (-) 16 Setting 17 Drain (Must Be O) / Increase (+) 18 Light On / Left Scroll 19 Machine On/O / Right Scroll
1918
9.2. Turning On/O
When power has been switched on to the machine the keypad will sound a short beep to indicate that it has been powered up. To turn on push
You should now see the default display which should look like this.
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Steam Generator Manual
9.3. Time and Day
Push push until you reach Push for ok
You can now use the increase and decrease, left and right buttons to set the hours, minutes and day.
9.4. Setting Temperature
i. You can set the temperature between 35 and 600C and between 95 and 1400F. ii. If you are a novice user we advise to start at around 38oC and when you are comfortable with this
temperature start to increase slowly by 1oC between each bathing session.
Increase
Push
Push
Push
or
to enter setting
to enter temperature settings
to save
Decrease
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Steam Generator Manual
9.5. Working Modes
i. Mode A - This is a count
down timer. You can set for upto 4 hours or for continuos heating.
iv. Mode B - Steam On
Demand. (Commercial only) Install a button outside of the steam room, when a customer pushes the button they get 30 minutes of steam. With steam on demand you only need to set the temperature of the room. When the red button is push it will illuminate to let users know the generator is working. Once set the home screen should look like this.
v. Mode Auto - Program specic
times for the generator to turn on and o throughout the day. Once setup machine will remember to turn on or o at these same times everyday.
ii. Change the time using
the up and down keys.
Press
to save the setting
vi. You can choose in the morning from between 0.00 - 12:00
noon. And in the afternoon from 12:00 - 23:59.
vii. To activate morning(1) or afternoon(2) change the X to a Tick,
iii. Once set the home screen
should look like this.
now set the time you want the machine to turn on and o. As you can see above we have set from 6 to 12 in the morning and from 12 noon to 23:55 at night.
viii. Once setup the home screen
should look like this.
ix. If you isolate power to the
machine it will forget your settings and go back to default.
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9.6. Auto Descale
i. Set the machine to automatically descale itself once per week. Once set the machine will
descale itself at the same time every week.
ii. The descaling solution will still need to be topped up, our 120 litre drums will do about
10 descales before relling with acid. Mix 5kgs of acid for the whole 120 litres of acid or around 40-50gs of acid per litre.
iii. For some operators is may not be neccessary for you to be descaling the generator every
week as you may not be in a hard water area or you may only be operating the machine for a few hours per day. In this case we advise not to have the machine set up for a regular descale and to only turn the descaling cycle on when you need it. You must remember though that once the cycle has been completed you must turn the Tick to a X to turn the weekly descale o.
Push
To setup descaling push
to enter
iv. The default is Sunday between midnight 00:00 and 8:00 in
the morning. v. To activate descale change the X to a Tick. vi. You can also adjust the day and time that the descale will
operate. We advise a minimum of 4 hours. vii. Note the screen must be turned o for the descale cycle to
run.
9.7. Drain
i. You won’t ever really need to drain the machine as it automatically drains itself. While steaming
the generator will drain out the water so that there is never a concentrated solution of limescale in the tank. It will also completely drain and ush itself after it has been turned o. (not isolated)
ii. To drain the machine you rst need the screen to be o, so if it is already on push the On/o
button to turn it o. Now push the Drain button, scree will illuminate and indicate the drain symbol as shown below on the right.
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9.8. Light and Fan
i. The light and fan will stay on if the keypad is o, so that if you use the room as a shower the light
can still remain on. ii. To turn the fan or light on or o just push the button with the light or fan symbol. iii. The Light has maximum load of 100watts, the Fan has a maximum load of 100watts.
9.9. Screen Lock
i. To lock the screen push the ‘+” button for 5 seconds. ii. When the controller is locked the ‘light’ button and ‘on/o ‘ button will still be functional.
10. Troubleshooting guide
Please note that we recommend all repairs are carried out be a suitably qualied person.
Trouble description Cause
Something is wrong with:
No Steam Settings not correct
Connection Power supply Transformer. Main circuit board controller Control cable or port Connection Fuse
Water coming out of steam nozzle.
Circuit breaker tripping out.
Temperature window displays “LC”
Temperature window display “HC”
Water runs through steam nozzle in room.
Generator works when switched o on the control panel.
Filling symbol is ashing Check water supply
Overheat symbol Overheat sensor tripped
Water Level Probe Remove and clean water level probe
Element failure Loose Earth Wire Faulty connection
The temp sensor connection 1. Check connection or change temp sensor.
Temp sensor is short circuit. 1. Check connection or change temp sensor.
Water inlet valve. Level sensor.
Relays 1. Replace relay PCB.
within generator
Solution
Has the control been set up correctly, follow user guide page 19. Is water light on - check water supply - check valve coil for continuity. Remove and clean water level probe with emery cloth Descale machine Check fuse Check power output from transformer Replace Main PCB
Check connections to and from water level probe Check water pressure is <1bar
1. To check elements use a insulation tester, or fault nd by disconnecting individual elements one by one.
2. Check earth connections are tight.
3. Check drain valve
4. If above fails, return generator to supplier for repair, guarantee information below.
2. If above fails replace sensor.
2. If above fails replace sensor.
1. Turn machine o, if water continues clean inlet valve or replace.
2. If runs while machine is on try above if fails clean water probe and check connection to circuit board.
Clean probe and descale
Reset Overheat button manually on the side of the generator (see page 4 - part No.10) using small screwdriver through hole. If in doubt remove casing to reset
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11. Maintenance
The single biggest problem with steam generation is the build up of scale resulting from dissolved solids within the water. Scaling can cause the elements to fail, the water level sensors not to function, premature failure of the O-rings resulting in leaks from around the elements. The extent of the problem will vary according to the degree of hardness in the local water supply. For all commercial operators we recommend the use of a water softener.
Expect 2500 hours element life, this can be serious depleted by poor maintenance.
All users commercial and domestic must ensure a regular maintenance routine to descale the generator – the frequency of this will vary according to the degree of hardness in the local water supply and the amount of time the generator is used for. Check the water for hardness and arrange the descaling routine accordingly: ­High levels of hardness descale once every 50 to 100 hours of operation. Medium levels of hardness descale once every 100 to 250 hours operation. Low levels of hardness descale once every 250 to 1000 hours of operation.
To descale the generator use a solution of weak acid crystals (such as citric acid) mixed with water Citric acid can be purchased from: www.thebathingplace.com www.oceanic-saunas.eu
12. Guarantee
All generators are guaranteed for 12 months for domestic and commercial use from the date of purchase. This guarantee excludes consumable items such as the electrical elements and failures resulting from misuse or abuse such as a not descaling the machine. If you are using the generator for more than 20 hours a week in a hard water area without a water softener your guarantee will be invalidated.
If you encounter any diculty with this assembly procedure or think we could have explained anything more clearly we would welcome your comments, please call T: 01902 655425 or T: 01902 871127 technical help line.
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