Océ User Manual
Perfect Binder-C1
Operating information
Copyright
Copyright 2011 by Canon Inc. All rights reserved.
No part of this publication may be reproduced or transmitted in any form or by any means,
electronic or mechanical, including photocopying and recording, or by any information
storage or retrieval system without the prior written permission of Canon Inc.
© 2011, Océ
All rights reserved. No part of this work may be reproduced, copied, adapted, or transmitted
in any form or by any means without written permission from Océ.
Océ makes no representation or warranties with respect to the contents hereof and specifically disclaims any implied warranties of merchantability or fitness for any particular purpose.
Furthermore, Océ reserves the right to revise this publication and to make changes from
time to time in the content hereof without obligation to notify any person of such revision
or changes.
Edition: 07-2011
Contents
Contents
Chapter 1
Preface.................................................................................................................5
Notes for the reader...................................................................................6
Naming conventions for finishers (commercial naming and naming in
User Interfaces)..........................................................................................8
Chapter 2
Periodic test of the breaker................................................................................9
Check the breaker.....................................................................................10
Check sheet for periodic testing of the Perfect Binder-C1....................13
Chapter 3
Before you start using this machine...............................................................15
Parts and their functions..........................................................................16
Exterior view.......................................................................................16
Outline of the binder's mechanisms.................................................18
Outline of bookbinding procedure....................................................20
Main power...............................................................................................22
Turn the main power on....................................................................22
Turn the main power off....................................................................23
Energy saver and energy save mode...............................................24
Chapter 4
Basic operations................................................................................................27
Make a perfect-bound book.....................................................................28
Types of paper that can be used.............................................................29
Finished sizes of booklets........................................................................32
Remove finished booklets.......................................................................36
Discard cuttings........................................................................................40
Replenish glue..........................................................................................42
Clean the binder.......................................................................................45
Chapter 5
Troubleshooting................................................................................................47
Clearing paper jams.................................................................................48
Clear a paper jam inside the top cover.............................................48
Clear a paper jam inside the front cover..........................................52
Clear a paper jam in the stacker........................................................58
Reduce frequent paper jams or errors..............................................61
Other..........................................................................................................63
Job cannot be perfect-bound error scenario...................................63
3
Contents
Check the status of the trimmer waste box......................................64
Check if the blade and the blade receptor must be replaced.........65
Check the status of the glue..............................................................66
Adjust cover position.........................................................................67
Adjust glue amount............................................................................68
Alarm list.............................................................................................70
Power does not turn on.....................................................................72
When the main power is turned off during operations (check the
stacker)................................................................................................73
Appendix A
Miscellaneous....................................................................................................75
Specifications............................................................................................76
Glossary....................................................................................................79
4
Chapter 1 Preface
Notes for the reader
Notes for the reader
Introduction
This manual helps you to use the Perfect Binder-C1. The manual contains a description
of the product and guidelines to use and operate the Perfect Binder-C1.
Definition
Attention-Getters
Parts of this manual require your special attention. These parts can provide the following:
•
Additional general information, for example, information that is useful when you
perform a task.
•
Information to prevent personal injuries or property damage.
Warning, Caution and Note
The words Warning, Caution and Note draw your attention to important information.
Overview of the attention-getters#
Warning
IndicatesIconWord
Ignoring this warning could cause serious injury or
even death.
The Warning indication has several icons that warn
against various hazards. The icons are shown below.
General hazardWarning
Hot surfaceWarning
Electric shockWarning
Moving partsWarning
Laser beamWarning
Chapter 1 - Preface6
Caution
Important safety instructions
Warning:
The following caution label is attached to the machine. To use the machine safely, pay
attention indicated on the caution labels.
Notes for the reader
IndicatesIconWord
Ignoring this warning could cause injury or damage to
property.
Indicates additional important information.Note
The use of heat-resistant gloves is mandatory when you
carry out these actions.
Illustration
Chapter 1 - Preface 7
Naming conventions for finishers (commercial naming and naming in User Interfaces)
Naming conventions for finishers (commercial naming and
naming in User Interfaces)
Hardware and hardware naming in User Interfaces
To improve the readability of texts in User Interfaces of operator panels and software,
the finishers are generally referred to by their function. The table below shows the naming
conventions for finishers (commercial product names and the way these are referred to
in User Interfaces).
Note:
In some cases, there is only 1 name for several modules. The reason is that a configuration
can only contain 1 of the available types of modules.
Conversion table for commercial names versus user-friendly names in User Interfaces#
Commercial product name:
In UI, printer driver and software referred to as:
'Stacker/stapler'Finisher-AF1
'Stacker/stapler'Saddle Finisher-AF2
'Puncher'Puncher Unit-BP1/BQ1/BR1
'Folder'Paper Folding Unit-F1
'Inserter'Document Insertion Unit-F1
'Stacker'High-Capacity Stacker-E1
'Trimmer'Booklet Trimmer-D1
'Trimmer'Two-Knife Trimmer-A1
'Perfect Binder'Perfect Binder-C1
'Scanner'Duplex Color Image Reader Unit-D1
Chapter 1 - Preface8
Chapter 2
Periodic test of the breaker
Check the breaker
Check the breaker
Introduction
A breaker that detects over current and short circuits is equipped in order to prevent
electric shock on the product.
Be sure to perform the following procedure once or twice a month to periodically test
the breaker.
Caution:
Periodic testing of the breaker should be performed with the binder's power switch turned
on. Turn off the power to the printer so that the binder does not operate during the test.
Caution:
If a breaker test reveals that it is not operating normally, contact your local authorized
dealer.
Caution:
Do not keep the test button pressed down. Press and immediately release it.
Caution:
The test button is not intended to be used to turn power on and off.
Chapter 2 - Periodic test of the breaker10
How to check the breaker
ON
( )
OFF
( )
#
1
Use a ballpoint pen or some other
thin, pointed object to press the
breaker test button on the back of
the unit.
Check the breaker
RemarksActionStep
Note:
The breaker is located on the
back of the unit.
2
Confirm that the breaker switch toggles to the OFF (O) side and the
power turns off.
Note:
If the breaker switch does
not toggle to the OFF (O)
side, perform step 1 again.
Note:
If the breaker switch does
not toggle to the OFF (O)
side even though you perform step 1 two or three
times, contact your local authorized dealer.
Chapter 2 - Periodic test of the breaker 11
ON
( )
OFF
( )
ON
( )
OFF
( )
ON
( )
OFF
( )
Check the breaker
3
RemarksActionStep
After performing the above test, turn
off the power switch.
4
Return the breaker switch to the ON
(I) side.
Turn on the power switch.5
6
Enter the date and time of the test
into the next available entry of the
breaker test check sheet.
Chapter 2 - Periodic test of the breaker12
Check sheet for periodic testing of the Perfect Binder-C1
Check sheet for periodic testing of the Perfect Binder-C1
Introduction
Copy the breaker test checklist sheet and use the copy to record entries. After recording
entries, store the checklist sheet in a safe place next to the product.
#
RemarksActionStep
Periodic breaker test.1
Perform the test of the breaker once
or twice a month.
Filling in the breaker test check sheet.2
#
•Check the breaker, on page 10
Fill in the date of the test and the
name of the person performing it.
Put a check in the "OK" column if
the test results are normal. If test results are not normal, put a check in
the "NG" column and contact your
local authorized dealer.
Test resultTesterTest date
NGOK
Chapter 2 - Periodic test of the breaker 13
Check sheet for periodic testing of the Perfect Binder-C1
Chapter 2 - Periodic test of the breaker14
Chapter 3 Before you start using this machine
[1]
[2]
[10]
[11]
[12]
[3]
[4]
[8]
[9]
[5]
[7]
[6]
Exterior view
Parts and their functions
Exterior view
Illustration
[16] Exterior view
Parts and their functions
#
Top cover1
3
Energy
saver/LED
Open this cover when clearing a paper jam from the
gathering tray.
Turns power on and off.Power switch2
Enters and exits the energy
save mode. Also, it lights
green in energy save mode
and flashes when adjustment
of the glue temperature
starts.
More informationFunctionPart
‘Clear a paper jam inside the
top cover’ on page 48
‘Turn the main power on’ on
page 22
‘Turn the main power off’ on
page 23
‘Energy saver and energy save
mode’ on page 24
Chapter 3 - Before you start using this machine16
Exterior view
More informationFunctionPart
Glue unit4
‘Replenish glue’ on page 42Open when replenishing
glue.
5
Front cover
(left/right)
Open these covers when
clearing a paper jam.
‘Clear a paper jam inside the
top cover’ on page 48
‘Clear a paper jam inside the
front cover’ on page 52
6
Front cover
LED
Lights orange during a
binding operation to indicate that the front cover is
locked. Goes out to indicate
that the cover is unlocked
when clearing a paper jam
is required or the binder is
not doing a binding operation.
Breaker7
Use to do periodic tests of
the breaker. This breaker is
‘Check the breaker’ on page
10
to completely prevent short
circuits.
Test button8
Press when performing testing breaker inspection.
9
‘Check the breaker’ on page
10
‘Discard cuttings’ on page 40Open to discard cuttings.Trimmer
waste unit
11
Stacker open
button/LED
Full LED12
Holds completed bookletsStacker10
Press when removing booklets from the finished booklets receptacle. Also, it lights
green when the stacker is
open and flashes while
preparing to open/close.
Lights green when the
stacker is full and flashes
while a binding operation is
in progress.
Chapter 3 - Before you start using this machine 17
‘Remove finished booklets’ on
page 36
[1]
[2]
[3]
[5]
[4]
[8]
[6]
[7]
Outline of the binder's mechanisms
Outline of the binder's mechanisms
Illustration
[17] Binder
Parts and functions
#
Gathering tray1
3
Chapter 3 - Before you start using this machine18
Binder/pass-through transfer
section
FunctionPart
Gathers and collates finished booklet paper.
Transfers paper to the gathering tray.Gathering tray transfer section2
Transfers covers up to the binding position. When the booklet finishing function
is not being used, passes paper over to the
next device.
Applies glue to a stack of collated paper.Gluing section4
Outline of the binder's mechanisms
FunctionPart
Binds stacks of paper with cover.Binding position5
Cutter section6
Cuts stacks of paper and transports finished booklets to the booklet receptacle.
Holds booklets.Stacker7
Holds paper cuttings.Trimmer waste tray8
Chapter 3 - Before you start using this machine 19
[1]
[2]
[3]
[4][5]
[6]
[7]
[8]
[9]
[10]
Outline of bookbinding procedure
Outline of bookbinding procedure
Illustration
[18] Bookbinding procedure
Bookbinding procedure
#
1
Chapter 3 - Before you start using this machine20
DescriptionStage
Paper (body pages/slip sheets) is transferred to the gathering
tray.
Paper stack is collated by the gathering tray.2
Collated paper stack is transported to the gluing section.3
Transfers paper (covers).4
Glue is applied to the spine of the paper stack.5
Paper stack with glue applied is bound with a cover.6
Outline of bookbinding procedure
DescriptionStage
Paper stack bound with cover is transported to the cutter section.7
Paper stack bound with cover is rotated and cut.8
Finished item is transported to the stacker.9
Cuttings are discharged to the trimmer waste tray.10
Chapter 3 - Before you start using this machine 21
Turn the main power on
Main power
Turn the main power on
Warning:
Never plug in or unplug the power plug while your hands are wet. Doing so creates the
risk of electric shock.
Caution:
If the unit does not operate when you turn on the power switch, check if the breaker is
OFF. See ‘Power does not turn on’ on page 72.
How to turn on power
#
1
Confirm that the power plug is
plugged securely into a power
outlet.
RemarksActionStep
2
Open the power switch cover
and press the ON side (I) of the
power switch to turn on power.
Note:
The binder goes to energy save
mode immediately after the
power switch is turned on. To
turn off the energy save mode,
press the energy saver. See ‘Energy
saver and energy save mode’ on
page 24.
Close the power switch cover.3
Chapter 3 - Before you start using this machine22
Turn the main power off
Warning:
If the power plug is disconnected from power outlet such as during service maintenance,
be sure to put a tag which warns other persons not to operate the power source, to avoid
improvident connection of the power plug.
Note:
To completely cut off the power to the binder, disconnect the power plug.
How to turn off the power
#
1
Open the power switch cover
and press the OFF side (O) of
the power switch to turn off
power.
Turn the main power off
RemarksActionStep
Close the power switch cover.2
Chapter 3 - Before you start using this machine 23
Energy saver and energy save mode
Energy saver and energy save mode
Introduction
Turning on the energy saver (LED lights) enters the energy save mode and cuts electric
power in order to melt glue and adjust temperature. Use the energy saver when you want
to keep only the functions that transport paper (pass-through transfer) to the next device
operational, without performing binding.
The energy save mode also is entered automatically for the amount of time set from the
settings editor, when a prescribed amount of time has passed following completion of a
booklet, etc. To recover from the energy save mode, press the energy saver.
The time for entering the energy save mode following completion of a booklet can be set
from the settings editor.
Adjust the time for entering the energy save mode from the settings editor. Consult the
manual that comes with the printer for the procedure.
The energy saver LED indicates the following.
•
Lit: Glue temperature adjustment is not being done, the binder is in energy save mode.
•
Flashing: Glue temperature is being adjusted to the correct binding temperature.
•
Off: Binding is possible, the glue is at the correct temperature for binding.
Energy save mode
#
1
Press the energy saver to enter
the energy save mode.
Chapter 3 - Before you start using this machine24
RemarksActionStep
The energy save LED will light and glue
temperature adjustment will stop.
Energy saver and energy save mode
RemarksActionStep
2
To recover from the energy save
mode, press the energy saver
again.
The energy save LED will flash and then
go out, indicating binding can now be
done.
Note:
When you do binding settings on
the printer, the Perfect BinderC1 automatically recovers from
the energy save mode.
Chapter 3 - Before you start using this machine 25
Energy saver and energy save mode
Chapter 3 - Before you start using this machine26
Chapter 4 Basic operations
Make a perfect-bound book
Make a perfect-bound book
Introduction
The perfect binder is an optional finisher. This finisher enables you to create a perfectbound book.
Before you begin
Load the media for the body sets and, if needed, the covers.
Note:
Perfect binding is only available for print jobs, not for copy jobs.
Note:
Perfect binding can only be applied to a job via job preparation software like the driver,
PRISMAprepare, or other job preparation applications.
Note:
On the operator panel perfect binding can only be disabled for a job, but can not be
enabled for a job.
Make a perfect-bound book
Define the book that you want to be perfect-bound, via the driver, PRISMAprepare, or
1.
other job preparation applications.
Send it to the printer.
2.
Change job properties, if needed.
3.
Note:
You are only allowed to change the trimming, or the used paper (but not the paper size).
See the manual of the printer how to change these properties.
And of course you can disable perfect-binding in the job properties.
Print the perfect-bound book.
4.
Chapter 4 - Basic operations28
Types of paper that can be used
Introduction
Use the appropriate paper to get the best results from the binder. If the wrong type of
paper is used, it could cause defect in binding or paper jams.
This machine can use the following types of paper for perfect binding.
Note:
All of the available paper in the printer can go through the pass-through transfer section.
Note:
Do not use the cover that contains images or text in the bonded part. It may cause defect
in a binding, since they impede adhesion of the glue.
Note:
If the paper size is not registered in the printer, be sure to use it after registering in the
printer as an irregular paper size.
Types of paper that can be used
Note:
If the position of the images or text on the body pages or the slip sheets is crooked, the
bound booklets will be poorly finished with uneven thickness. To produce nicely finished
booklets keep the position of the images and text on the body pages and slip sheets
centered.
Caution:
Do not use the curled paper. Using curled paper may cause defect in binding or paper
jams.
Types of paper that can be used
+: available; -: unavailable#
CoverPaper type
Body pages/Slip
sheets
+-Thin paper
++Plain paper
++Heavy paper
Chapter 4 - Basic operations 29
Types of paper that can be used
Paper weight
#
90 to 300 g/m² (24 lb Bond to
110 lb Cover)
CoverPaper type
Body pages/Slip
sheets
++Recycled paper
++Color paper
++Coated paper
-+Texture paper
+-Bond paper
Body pages/Slip sheetsCover
52 to 163 g/m2 (14 lb Bond to 90 lb Index)
*1
Paper weights and the number of sheets that can
be bound are listed below.
•
52 to 63 g/m² (14 lb Bond to 17 lb Bond): 20
to 200 sheets*2 (booklet thickness: 25 mm / 1"
or less)
•
64 to 80 g/m² (17 lb Bond to 20 lb Bond): 10
to 200 sheets (booklet thickness: 25 mm / 1"
or less)
•
81 to 105 g/m² (20 lb Bond to 28 lb Bond):
10 to 150 sheets (booklet thickness: 25 mm /
1" or less)
•
106 to 163 g/m² (28 lb Bond to 90 lb Index):
1 to 10 sheets (slip sheets only)
Paper size
The binder can use the following paper sizes as covers and body pages / slip sheets.
•
•
Chapter 4 - Basic operations30
*1
Use grain short paper for cov-
ers if the paper has a paper
*2
These values may differ, depending on the image
data.
weight that is 251 g/m² (140 lb
Index) or higher.
Cover
Width (1): 257.0 to 330.2 mm (10.12" to 13")
Length (3): 364.0 to 487.7 mm (14.34" to 19.2")
Body page / slip sheets
Width (1): 257.0 to 320.0 mm (10.12" to 12.59")
Length (2): 182.0 to 228.6 mm (7.17" to 9")
+: can be used; -: can not be used#
CoverPaper size
Types of paper that can be used
Body pages / Slip
sheets
-+A3
-+B4
-+13" x 19" (330 x 483 mm)
-+12" x 18" (305 x 457 mm)
-+11" x 17" (Tabloid)
x 17.72")
12.60")
-+SRA3 (320 x 450 mm) (12.50"
+-A4
+-B5
+-9" x 12" (226 x 305 mm)
+-Letter
+-EXEC
+-SRA4 (225 x 320 mm) (8.86" x
Chapter 4 - Basic operations 31
Finished sizes of booklets
Finished sizes of booklets
Introduction
This machine can bind various sizes of booklets.
The sizes of the finished booklets differ according to the cutting method. The following
table shows relations between sizes of the finished booklets and sizes of cover and body
pages / slip sheets.
Be sure to confirm the cutting range is within the available ranges shown below.
Top/bottom cutting range is the total of top cutting range and bottom cutting range.
therefore, half the value of top/bottom cutting range is equal to each value of the top
range and the bottom range.
Top/bottom cutting range (C1): 13 to 79 mm (0.52" to 3.11")
Foredge cutting range (C2): 6.5 to 49.5 mm (0.26" to 1.94")
Booklet thickness (D): less than 25 mm (1")
Caution:
Be sure to use paper that is less than 297 mm (11.69") wide when cutting in one direction
or when not cutting.
Caution:
The edges of bound booklets may be folded when binding booklets with covers that are
larger than the body pages if cutting is not done.
Caution:
Use body pages and slip sheets that are the same size.
Caution:
The top/bottom cutting range of this machine is 13 to 79 mm (0.52" to 3.11"), and the
foredge cutting range is 6.5 to 49.5 mm (0.26" to 1.94") ( (you can also adjust +/- 1 mm
(0.04") for the top/bottom, and +/- 0.5 mm (0.02") for the foredge by finishing size fine
adjustment). If the finished sizes of booklets set on the printer or printer driver go over
the cutting range of this machine, the cutting will not operate correctly. Be sure to adjust
the printer's cutting range within the available value of this machine.
Chapter 4 - Basic operations32
Cutting method and paper size
#
Cutting method
3-direction cutting (top, bottom,
foredge cutting)
Size of finished
booklet
Width:
*2
W
203 to
297
mm (8"
to
11.69")
*1
Length:
L
138 to
216
mm
(5.44"
to 8.5")
pages / slip sheets
Width:
W1
W +
top/bottom cutting
range
(C1)
Length:
L1
L +
foredge
cutting
range
(C2)
*3
Finished sizes of booklets
Size of coverSize of body
Width:
W2
W +
top/bottom cutting
range
(C1)
Length:
L2
364.0 to
L1 x 2 +
30.5 mm
(14.34"
to
L1x2+1.2")
*4
1-direction cutting (foredge cutting)
257
[B5] to
297
mm
(10.12"
to
138 to
216
mm
(5.44"
to 8.5")
W mm
(in.)
L +
foredge
cutting
range
(C2)
W mm
(in.)
364.0 to
L1 x 2 +
30.5 mm
(14.34"
to
L1x2+1.2")
*4
11.69")
No cutting
257
[B5] to
297
mm
(10.12"
to
182
[B5] to
216
mm
(7.17"
to 8.5")
W mm
(in.)
L mm
(in.)
W mm
(in.)
364.0 to
L1 x 2 +
30.5 mm
(14.34"
to
L1x2+1.2")
*4
11.69")
*1
You can also adjust the width (W) in the range of ± 1 mm (± 0.04"), and length (L) in
the range of ± 0.5 mm (0.02") by finishing size fine adjustment.
*2
If the length (L) defined as 1, be sure to set the ration of the width (W) between 1.25
and 1.5.
*3
Be sure to make the width of W1 (width of body pages / slip sheets) less than the width
of W2 (width of cover), when 3-direction cutting is done.
*4
For good looking finished booklets, the maximum length of cover you can set is 487.7
mm (19.2"). 487.7 mm (19.2") includes the total of the following values.
Length of body pages / slip sheets x 2, maximum booklet thickness (25 mm [1"]), and
maximum value of cover image placement adjustment (5 mm [0.2"]).
Chapter 4 - Basic operations 33
Finished sizes of booklets
Cutting range
For good looking finished booklets, be sure to set the top/bottom cutting range and
foredge cutting range as follows.
#
Top/bottom cutting range
C1 = W2 - W
Cutting range is width of
cover minus width of finished booklet.
Foredge cutting range.
If length of cover is longer
than the length of body
pages / slip sheets.
C2 = (L2 - D) / 2 - L
Cutting range is length of
cover minus the booklet
thickness, divided by two.
And the length of the finished booklet is subtracted
from the result.
Foredge cutting range.
If length of cover is shorter
than the length of body
pages / slip sheets.
C2 = L1 - L
Cutting range is length of
body pages / slip sheets
minus length of finished
booklet.
Examples of finished size of booklets (3-direction cutting)
The following table shows examples that the combination of cover and body pages / slip
sheets when 3-direction cutting is done.
The paper sizes inside the wide frame of the table are the finished size of the booklets
#
Cover
13" x 19"
(320 x
450 mm)
B411" x 17"A3SRA3
Chapter 4 - Basic operations34
pages /
slip sheets
Finished sizes of booklets
LTR9" x 12"Body
A4SRA4
(320 x
225 mm)
A4
B5
7" x 9"
7" x 9"LTR
A5B5
Note:
If the paper size is not registered in the printer, be sure to use it after registering in the
printer as an irregular paper size.
Chapter 4 - Basic operations 35
Remove finished booklets
Remove finished booklets
Introduction
Use the following procedure to remove bound booklets from the stacker.
Note:
This operation can be performed while the device is operating.
Note:
The stacker can hold up to approximately 127 mm (5") (equivalent to 10 booklets of
100 pages of 64 g/m² (17 lb Bond) body pages / slip sheets and a cover of one 128 g/m²
(32 lb Bond) sheet) or approximately 1,000 sheets as a total. However, if the booklets
contain body pages / slip sheets that are heavier than 81 g/m² (20 lb Bond), the stacker
may not be able to hold booklets up to approximately 127 mm (5").
Note:
The stacker has two LED's: a full LED and an open LED. Each LED indicates the following.
- Full LED
Lit: The stacker is full or almost full.
Flashing: Binding operation is in progress.
- Open LED
Lit: the stacker is open.
Flashing: The stacker is preparing to open or close.
Off: The stacker is closed.
Caution:
The cuttings may enter into the stacker. If this happens, remove the cuttings from the
stacker.
Caution:
Be sure to remove all the booklets when the stacker is open. The stacker is recognized as
full if any booklets are left in it.
Chapter 4 - Basic operations36
Remove finished booklets
Caution:
Do not use the stacker as storage. Using the stacker as storage could cause a malfunction.
Caution:
Do not move the stacker's guide with your hand. Moving the guide may cause a malfunction.
Warning:
Take care to avoid cutting your hands on the edges of the booklets when removing them.
Warning:
Be careful not to pinch your fingers in the gaps when the stacker is closing.
Warning:
Do not do operations other than removing booklets. Putting your hand into the binder
from the stacker may cause an injury.
Chapter 4 - Basic operations 37
Remove finished booklets
Illustration
Removing finished booklets
#
1
Press the open button and pull out the
stacker.
RemarksActionStep
The open LED flashes, then
lights and the stacker automatically opens. Pull the stacker out
all the way until it stops.
Note:
If the cutting is being
operated inside the machine, the stacker may
need some time to open.
Remove the booklets from the stacker.2
Chapter 4 - Basic operations38
Remove finished booklets
RemarksActionStep
Close the stacker.3
Close it until it clicks into place.
Note:
If you open the stacker
while the binder is operating, quickly remove
the booklets and close
the stacker. If the stacker
is open, binding operations, except transferring
paper to the gathering
tray and gluing, stop. If
this happens, remove all
booklets from the stacker and then close it to
restart binding operations.
Chapter 4 - Basic operations 39
Discard cuttings
Discard cuttings
Introduction
Use the following procedure to remove cuttings from the trimmer waste unit.
Note:
This operation can be performed while the device is operating.
Caution:
Do not place a plastic bag or other secondary container in the trimmer waste tray. Doing
so reduces the capacity of the trimmer waste tray and does not allow it to collect enough
cuttings. It might also cause a malfunction.
Caution:
Do not use the trimmer waste unit as storage. Using the trimmer waste unit as storage
could cause a malfunction.
Discard cuttings
#
Chapter 4 - Basic operations40
RemarksActionStep
Pull out the trimmer waste unit.1
Note:
The trimmer waste unit
may lock so you cannot
open it during binding
operations. If this happens, wait a short time
and try again.
Discard cuttings
RemarksActionStep
2
Remove the trimmer waste tray and discard the cuttings.
3
Place back the trimmer waste tray and
close the trimmer waste unit.
Close the trimmer waste unit by
pressing until it clicks into place.
Note:
If you open the trimmer
waste unit while the
binder is operating,
quickly remove the cuttings and close the trimmer waste unit. If the
cuttings for a single
booklet cannot be discharged to the trimmer
waste unit, binding operations stop until it can
be discharged to the
trimmer waste unit. If
this happens, remove
the cuttings from the
trimmer waste unit and
then close it to restart
binding operations.
Chapter 4 - Basic operations 41
Replenish glue
Replenish glue
Introduction
Use the following procedure to refill the glue.
Note:
Glue can be replenished even while the device is operating.
Caution:
Note the following precautions when storing the glue.
•
Avoid places near open flame.
•
Avoid locations subject to high temperature or humidity.
•
Store it someplace that is out of reach of children.
Caution:
Use the supplied scoop to replenish the glue. Do not use the supplied scoop except for
replenishing the glue. Also store the scoop in a safe place for future use.
Caution:
Do not use glue that has fallen on the floor because it might have dust or dirt in it.
Caution:
Use the genuine glue for this binder to replenish the glue. Using a type of glue other than
the genuine glue may cause the binder to malfunction.
Caution:
Do not allow glue to get into the binder's mechanical parts through the gaps in the binder.
If glue gets into the binder's mechanical parts it could cause a malfunction.
Chapter 4 - Basic operations42
Caution:
Do not put anything other than glue into the glue container. If something other than
glue gets into the glue container it could cause a fire or a malfunction.
Caution:
Do not add so much glue that it goes over the limit mark. Doing so may prevent the glue
container from closing or cause glue to spill inside the mechanical parts of the binder.
Caution:
When the glue is filled up, it may be difficult to open the glue container. If this happens,
open the glue container slowly again and again. Opening it too hard might cause a malfunction.
Replenish glue
#
1
Pull on the handle to open the glue
container.
Replenish glue
RemarksActionStep
Extend the glue container until it
stops.
2
Open the glue container's lid and its
inner lid and replenish the glue.
Fill the glue container with glue so it
is even and level and does not go over
the limit mark.
Chapter 4 - Basic operations 43
Replenish glue
3
RemarksActionStep
Close the glue container's lid and its
inner lid and close the glue container
by pressing until you hear it click into place.
Note:
The glue that is added to the
glue container is transferred
to the binder as the glue in
the binder is consumed. The
binder can hold about 380 g
(0.8 lb) of glue.
Chapter 4 - Basic operations44
Clean the binder
Introduction
Clean the outside of the machine if it gets dirty after using it for a long period of time.
Please note the following points to prevent malfunctions or electric shock when cleaning
the machine.
Caution:
Do not use any cleanser other than water or a neutral cleanser diluted with water. Doing
so may cause the machine's plastic parts to deteriorate or crack.
Caution:
Be sure to dilute any neutral cleanser with water.
Caution:
The machine does not need to be lubricated. Do not lubricate the machine.
Clean the binder
Warning:
Turn off the power switch and unplug the power plug (see ‘Turn the main power off’ on
page 23). It may result in a fire or electric shock.
Warning:
Never plug in or unplug the power plug while your hands are wet. Doing so creates the
risk of electric shock.
Warning:
Do not use alcohol, benzene, paint thinner, or other flammable substances. The volatile
or flammable materials could come in contact with the machine's electronic components
and cause a fire or a short circuit.
Chapter 4 - Basic operations 45
Clean the binder
Clean the binder
#
1
RemarksActionStep
Open the power switch cover and press
the OFF side of the power switch to turn
off the power before removing the power
plug.
2
Dampen a soft cloth in water or neutral
cleanser that has been diluted with water
and thoroughly wring it out before wiping
any dirt from the machine.
After cleaning the machine with
a neutral cleanser, be sure to
wipe off the neutral cleanser with
a cloth that has been dampened
with water.
3
After cleaning the machine, use a soft dry
cloth to dry it.
4
Plug the power plug into to power outlet
and press the ON side of the power
switch and then close the power switch
cover.
Chapter 4 - Basic operations46
Chapter 5 Troubleshooting
Clear a paper jam inside the top cover
Clearing paper jams
Clear a paper jam inside the top cover
Introduction
When a paper jam occurs, the printer display will indicate its location. The display will
continue to indicate the location until the paper jam is cleared.
When to do
Perform this procedure when a paper jam occurs on the transfer path to the gathering
tray in the top cover.
Note:
If paper jams at multiple locations, clear each one in the sequence indicated on the
printer display.
Warning:
When clearing a paper jam, take care that you do not cut your hands on the edges of the
paper.
Warning:
When removing jammed paper from inside the product, take care that you do not cut
your hands on internal components. If you experience difficulties removing paper, contact
your local authorized dealer.
Warning:
Frequent paper jams at the same location can mean that there are pieces of torn paper
inside the mechanism. If you experience difficulties removing pieces of torn paper, contact
your local authorized dealer.
Warning:
Be careful not to pinch your fingers in the gaps when the top cover is closing.
Chapter 5 - Troubleshooting48
Clear a paper jam inside the top cover
#
Open the top cover.1
Clear a paper jam inside the top cover
RemarksActionStep
Note:
When the top cover is
opened, the interlock switch
is activated, power to the
gathering tray is cut off, and
then the gathering tray stops
operating.
Note:
If the machine and equipment with the sheet inserter
are connected, remove the
paper set on the upper tray
and open it, and then open
the top cover.
Chapter 5 - Troubleshooting 49
Clear a paper jam inside the top cover
Lift the gatherings tray's guide (A1).2
RemarksActionStep
Note:
The gathering tray's guide
(A1) returns to its normal
position automatically during operations.
3
Remove the jammed paper from the
gathering tray (A1).
Note:
If there are many sheets of
paper in the gathering tray,
remove them from the left
side of the gathering tray
without pulling on them too
hard.
Chapter 5 - Troubleshooting50
Clear a paper jam inside the top cover
RemarksActionStep
4
Open the guide of he gathering tray
transfer section (A2).
Remove any jammed paper if there
is any.
5
Close the guide of the gathering tray
transfer section (A2).
Close the top cover.6
7
Perform operations in accordance
with the instructions that appear on
the printer display.
Note:
If the display continues to
indicate a paper jam clearing
procedure, continue to perform the applicable procedure until the paper jam is
cleared.
Chapter 5 - Troubleshooting 51
Clear a paper jam inside the front cover
Clear a paper jam inside the front cover
Introduction
When a paper jam occurs, the printer display will indicate its location. The display will
continue to indicate the location until the paper jam is cleared.
Note:
If paper jams at multiple locations, clear each one in the sequence indicated on the
printer display.
Note:
The front cover LED is on the front cover
Lit: The front cover is locked and cannot be opened.
Off: The front cover is unlocked and can be opened.
Warning:
When clearing a paper jam, take care that you do not cut your hands on the edges of the
paper.
Warning:
When removing jammed paper from inside the product, take care that you do not cut
your hands on internal components. If you experience difficulties removing paper, contact
your local authorized dealer.
Warning:
Frequent paper jams at the same location can mean that there are pieces of torn paper
inside the mechanism. If you experience difficulties removing pieces of torn paper, contact
your local authorized dealer.
Warning:
Close the front cover carefully so you do not pinch your fingers in the gaps when it is
closing. Failure to do so could cause injury.
Chapter 5 - Troubleshooting52
Clear a paper jam inside the front cover
#
Open the front right cover.1
Clear a paper jam inside the front cover
RemarksActionStep
Make sure that the front cover LED
is off.
Note:
The front cover is locked
during binding operations.
It unlocks when a paper jam
occurs.
Note:
When the front cover is
opened, the interlock switch
is activated and power to all
the operating parts of the
binder is cut off. However,
power to the stacker and
trimmer waste unit is not cut
off. Therefore, even if the
front cover is opened, you
can remove finished booklets
from the stacker and remove
cuttings from the trimmer
waste unit.
Chapter 5 - Troubleshooting 53
Clear a paper jam inside the front cover
2
Open the lower guide for gathering
tray transfer section (B).
RemarksActionStep
3
Remove any paper jammed inside the
lower guide for gathering tray transfer
section (B), and then close the guide.
4
Open the entrance transfer guide
(C)).
5
Remove any paper jammed inside the
entrance transfer guide (C)), and
then close it.
Open the front left cover.6
Chapter 5 - Troubleshooting54
Clear a paper jam inside the front cover
RemarksActionStep
7
Open the left guide (D1) of the
binder/pass-through transfer section.
Open the exit guide (D2).8
9
11
Remove any paper jammed inside the
guide.
Close the exit guide (D2).10
Close the left guide (D1) of the
binder/pass-through transfer section.
Chapter 5 - Troubleshooting 55
Clear a paper jam inside the front cover
12
Open the right guide (D3) of the
binder/pass-through transfer section.
RemarksActionStep
13
14
Remove any paper jammed inside the
guide.
Note:
When making booklets using
thin paper, a paper jam may
occur inside the guide. In
this case, pull out the paper
(cover) slowly to remove it.
If the paper is under the guide or is
difficult to remove, turn the dial
(D4) to the right to shift the paper
out.
15
Close the right guide (D3) of the
binder/pass-through transfer section.
Chapter 5 - Troubleshooting56
16
Clear a paper jam inside the front cover
RemarksActionStep
Close the front left cover and then
close the front right cover.
17
Perform operations in accordance
with the instructions that appear on
the printer display.
Note:
If the display continues to
indicate a paper jam clearing
procedure, continue to perform the applicable procedure until the paper jam is
cleared.
Chapter 5 - Troubleshooting 57
Clear a paper jam in the stacker
Clear a paper jam in the stacker
Introduction
When a paper jam occurs, the printer display will indicate its location. The display will
continue to indicate the location until the paper jam is cleared.
When to do
Perform this procedure when a paper jam occurs in the stacker.
Note:
If paper jams at multiple locations, clear each one in the sequence indicated on the
printer display.
Caution:
Do not move the stacker's guide with your hand. Moving the guide may cause a malfunction.
Warning:
When clearing a paper jam, take care that you do not cut your hands on the edges of the
paper.
Warning:
When removing jammed paper from inside the product, take care that you do not cut
your hands on internal components. If you experience difficulties removing paper, contact
your local authorized dealer.
Warning:
Frequent paper jams at the same location can mean that there are pieces of torn paper
inside the mechanism. If you experience difficulties removing pieces of torn paper, contact
your local authorized dealer.
Warning:
Be careful not to pinch your fingers in the gaps when the stacker is closing.
Chapter 5 - Troubleshooting58
Clear a paper jam in the stacker
#
1
Press the open button and pull out
the stacker.
Remove all booklets from the stacker.2
Clear a paper jam in the stacker
RemarksActionStep
Pull the stacker out all the way until
it stops.
Chapter 5 - Troubleshooting 59
Clear a paper jam in the stacker
Close the stacker.3
RemarksActionStep
Close the stacker until it clicks into
place.
Note:
If the paper jam has occurred
again even though you removed all booklets from the
stacker, pull out the trimmer
waste unit to discard the
cuttings.
Chapter 5 - Troubleshooting60
Reduce frequent paper jams or errors
Introduction
Frequent paper jams, errors or defect in binding such as follow can mean that paper is
curled or paper weight is out of available range for this machine.
•
Defect in attaching the glue.
•
Unequal cutting size.
•
Folded bonding area in corner of inserted paper.
If paper jams, errors or defect in binding occur frequently, refer to the instructions described below to confirm paper curl and perform the curl correction, or see ‘Specifications’
on page 76 to confirm available paper weight of this machine. Also before performing
perfect binding, we recommend you to check the curl state of the used paper.
Reduce frequent paper jams or errors
#
RemarksActionStep
1
Select the paper source in the printer
used for perfect binding.
Reduce frequent paper jams or errors
2
Make copies without performing
perfect binding and discharge the
paper to the finisher.
Chapter 5 - Troubleshooting 61
Reduce frequent paper jams or errors
3
Confirm the curl is in the range of
specified value.
RemarksActionStep
The specified values are as follows:
•
Total height of curl: -10 mm to
+10 mm (-0.4" to +0.4").
Upper (1) : 0 mm to +10 mm (0"
to +0.4")
Lower (1) : 0 mm to -10 mm (0"
to -0.4")
•
Length of curl (2): More than 50
mm (2")
Note:
If downward curl is measured, it may cause incorrect
value since the curl is negated. Be sure to measure upward curl.
4
If the curl state of paper exceeds
specified value, adjust the curl correction to make it an appropriate range.
You can adjust the curl correction for
a specific paper in the Settings Editor, section 'Media management',
option 'Printer adjustment'.
Note:
If the curl can not be corrected within the specified range
by following the adjustment
above, or paper jams, errors
or defects in bindings occur
frequently, load other paper
type into the paper source.
Chapter 5 - Troubleshooting62
Job cannot be perfect-bound error scenario
Other
Job cannot be perfect-bound error scenario
Introduction
In some case a perfect bound book cannot be handled by the perfect binder. An error
scenario is given on the operator panel.
When to do
Error scenario is present on the operator panel.
Solve the perfect-bound error scenario
Put the printer on hold to prevent it from sending the job again after the error has been
1.
solved. See the manual of the printer how to do this.
Touch 'OK' to proceed.
2.
Delete the job, or move the job to the 'Waiting jobs'. In the latter, case you can disable
3.
perfect binding.
Open job properties and disable perfect binding. See the manual of the printer how to
do this. Then you can print the job again, without perfect binding.
Chapter 5 - Troubleshooting 63
Check the status of the trimmer waste box
Check the status of the trimmer waste box
Introduction
The Perfect Binder has a trimmer waste box. The trimmer waste box contains the cuttings
that result from the trimming process. You can check the status of the trimmer waste box
in the dashboard (see the manual of the printer) and in the 'System' view of the printer.
The icons in the following table indicate the status of the trimmer waste box.
The meaning of the trimmer waste box icons
The trimmer waste box icons#
DescriptionTrimmer waste
box icon
The trimmer waste box icon is blue. The waste box inside the
icon is grayed out. The trimmer waste box status is: 'Absent'.
The trimmer waste box icon is blue. The trimmer waste box is
not full. The trimmer waste box status is: 'OK'.
The trimmer waste box icon is red. The trimmer waste box
status is: 'Full'. The printer stops.
To continue printing, empty the trimmer waste box (see ‘Discard
cuttings’ on page 40).
Note:
The dashboard will only display an icon when the trimmer waste box is either absent of
full.
How to check the status of the trimmer waste box
When the trimmer waste box is absent, the dashboard displays the grayed out waste box
1.
icon.
When the trimmer waste box is full, the dashboard displays the red waste box icon.
2.
On the operator panel, touch 'System' -> 'Printer'.
3.
The 'Finishers' view displays the status of the trimmer waste box.
Chapter 5 - Troubleshooting64
Check if the blade and the blade receptor must be replaced
Check if the blade and the blade receptor must be replaced
Introduction
The perfect binder contains a blade and a blade receptor. The blade and blade receptor
perform the cutting. Both can wear out. When the blade or blade receptor must be replaced, the dashboard (see the manual of the printer) will display the maintenance required
icon. When the dashboard displays this icon, a maintenance action is required. This icon
does not indicate which action is required, so you must check which action is required.
The procedure below describes how to find the required maintenance actions.
The meaning of the maintenance required icon
The maintenance required icon#
DescriptionMaintenance re-
quired icon
Maintenance is required. Follow the procedure below to check
which maintenance is required.
How to check if the blade and blade receptor must be replaced
When the dashboard displays the maintenance required icon, touch 'System' -> 'Mainte-
1.
nance'.
Touch 'Start maintenance' to open the list of 'Maintenance tasks'.
2.
When the list of 'Maintenance tasks' indicates that the blade or the blade receptor must
be replaced, you must call Service.
Note:
Only Service is allowed to replace the blade and the blade receptor.
Chapter 5 - Troubleshooting 65
Check the status of the glue
Check the status of the glue
Introduction
The Perfect Binder contains a glue container. You can check the status of the glue container in the dashboard (see manual of the printer) and in the 'System' view of the
printer. The icons in the following table indicate the status of the glue container.
The meaning of the status of the glue container icons
The glue container icons#
DescriptionGlue container
icon
The glue container icon is blue. The glue container is not
empty. The glue container status is: 'OK'.
The glue container icon is red. The glue container is empty.
The glue container status is: 'Empty'. The printer stops.
To continue printing, refill the glue (see ‘Replenish glue’ on page
42).
Note:
Only when the glue container is empty, the status is visible in the dashboard.
How to check the status of the glue container
When the glue container is empty, the dashboard displays the red glue container icon.
1.
On the operator panel, touch 'System' -> 'Printer'.
2.
The 'Finishers' section displays the status of the glue container.
Chapter 5 - Troubleshooting66
Adjust cover position
Introduction
You can adjust the cover position, if the cover is out of position in relation to the stacked
body pages.
When to do
If the cover is out of position in relation to the stacked body pages.
Before you begin
Be sure that the system is in standby.
Adjust cover position
Touch the 'System' button.
1.
Press 'Maintenance'.
2.
Touch 'Start maintenance' to open the list of 'Maintenance tasks'.
3.
In the list of 'Maintenance tasks' the task to adjust the cover position can be selected.
Touch this task and follow the instructions.
4.
Adjust cover position
Chapter 5 - Troubleshooting 67
Adjust glue amount
Adjust glue amount
Introduction
When you make a booklet in the perfect binding mode, you must use the correct amount
of glue, or the bound booklets may be poorly finished, as shown below.
#
Normal
Finishing conditionAmount of glue
Too much glue
Too little glue
When to do
When the bound booklets are poorly finished.
Glue protrudes from
booklet.
Booklet jam occurs.
Spine is not attached
evenly to the main document.
Main document detaches
from the cover.
Chapter 5 - Troubleshooting68
Note:
When you adjust the amount of glue, make a booklet every time you change the amount
of glue in one level increments, and check the finishing condition of the bound booklet.
Adjust glue amount
Touch the 'System' button.
1.
Press 'Maintenance'.
2.
Touch 'Start maintenance' to open the list of 'Maintenance tasks'.
3.
In the list of 'Maintenance tasks' the task to adjust the glue amount can be selected.
Touch this task and follow the instructions.
4.
Adjust glue amount
Chapter 5 - Troubleshooting 69
Alarm list
Alarm list
Introduction
This section explains the alarm that can occur with this product.
Alarm will be indicated on the printers display. See the manual that comes with the
printer for information about alarm message or required action.
Alarm list
#
the gathering tray.
More informationRequired actionAlarm timing
Error scenarioPaper remaining in
Remove the paper
from the gathering
tray.
‘Clear a paper jam
inside the top cover’
on page 48
‘Clear a paper jam
inside the front cover’ on page 52
‘Clear a paper jam
in the stacker’ on
page 58
Out of glue.
Trimmer waste
unit is full.
Blade reaching its
replacement limit.
board (see ‘Check
the status of the glue’
on page 66)
Status in the dashboard (see ‘Check
the status of the
trimmer waste box’
on page 64)
Status in the dashboard (see ‘Check if
the blade and the
blade receptor must
be replaced’ on page
65)
Replenish the glue.Status in the dash-
Remove cuttings
from the trimmer
waste tray.
Replace the blade.
Call Service or
contact your local
authorized dealer.
‘Replenish glue’ on
page 42
‘Discard cuttings’ on
page 40
Chapter 5 - Troubleshooting70
Blade receptor
reaching its replacement limit.
Status in the dashboard (see ‘Check if
the blade and the
blade receptor must
be replaced’ on page
65)
Alarm list
More informationRequired actionAlarm timing
Replace the blade
receptor. Call Service or contact
your local authorized dealer.
Error scenarioDefective booklets.
Remove the paper
stack of the defective booklets from
‘Remove finished
booklets’ on page
36
the stacker.
Error scenarioStacker is full.
Remove the finished booklets from
the stacker.
‘Remove finished
booklets’ on page
36
Chapter 5 - Troubleshooting 71
Power does not turn on
Power does not turn on
Warning:
If the product's breaker is tripped, do not reset it. Doing so creates the risk of electric
shock, fire, smoke, or tripping the room's breaker.
Power does not turn on
#
1
If the product does not operate when you
turn on the power switch, be sure to
check if the breaker is OFF.
RemarksActionStep
2
If the breaker is OFF, do not reset it.
Contact your local authorized dealer.
Chapter 5 - Troubleshooting72
When the main power is turned off during operations (check the stacker)
When the main power is turned off during operations (check
the stacker)
Introduction
If the main power is tuned off during operations, the cuttings may remain in the stacker.
Caution:
Do not operate the machine when the cuttings remain in the stacker, as this may result
in a malfunction.
When the main power is turned off during operations (check the stacker)
After turning the main power on again, open the stacker and check if the cuttings remain
1.
in it.
If the cuttings remain in the stacker, remove all of the cuttings from the stacker.
2.
Chapter 5 - Troubleshooting 73
When the main power is turned off during operations (check the stacker)
Chapter 5 - Troubleshooting74
Appendix A Miscellaneous
Specifications
Specifications
Perfect Binder-C1
Specifications of Perfect Binder-C1#
method
SpecificationsItem
Perfect bindingBinding
Cutting
method
Booklet size
(after 3-direction cutting)
Booklet thickness
Cutting range
*1
Body pages /
slip sheets
*1
Number of
sheets
Stack rotation 3-direction or 1-direction (foredge)
cut
(no cutting is also possible)
Width: 203 to 297 mm (8" to 11.69")
Length: 138 to 216 mm (5.44" to 8.5")
Recommended booklet size: A4, B5, A4, LTR, 7"
x 9"
Approximately 1 to 25 mm [0.04" to 1"] (not including covers)
Top/bottom: 13 to 79 mm (0.52" to 3.11"),
foredge: 6.5 to 49.5 mm (0.26" to 1.94")
•
Paper weight 52 to 63 g/m² (14 lb to 17 lb
Bond): 30 to 200 sheets
*2
(booklet thickness: 25 mm [1"] or less)
•
Paper weight 64 to 80 g/m² (17 lb to 20 lb
Bond): 10 to 200 sheets
(booklet thickness: 25 mm [1"] or less)
•
Paper weight 81 to 105 g/m² (20 lb to 28 lb
Bond): 10 to 150 sheets
(booklet thickness: 25 mm [1"] or less)
•
Paper weight 106 to 163 g/m² (28 lb Bond to
90 lb Index): 1 to 10 sheets
(slip sheets only)
Sizes
Width: 257.0 to 320.0 mm (10.12" to 12.59")
Length: 182.0 to 228.6 mm (7.17" to 9")
Recommended paper size: A4, B5, 9" × 12", LTR,
EXEC, 225 x 320 mm (8.86" × 12.59" [SRA4])
52 to 163 g/m² (14 lb Bond to 90 lb Index)Paper weight
Appendix A - Miscellaneous76
Covers
Specifications
SpecificationsItem
1 sheetNumber of
sheets
go through the
binder/passthrough transfer section
Glue capacity
Trimmer
waste unit capacity
Stacker capacity
Sizes
Paper weight
Width: 257.0 to 330.2 mm (10.12" to 13")
Length: 364.0 to 487.7 mm (14.34" to 19.2")
Recommended paper size: A3, B4, 13" × 19", 12"
× 18", 11" × 17", 320 x 450 mm (12.60" × 17.72"
[SRA3])
*3
90 to 300 g/m² (24 lb Bond to 110 lb Cover)
According to the printer specificationsSizesPaper that can
52 to 300 g/m² (14 lb Bond to 110 lb Cover)Paper weight
Approximately 380 g [0.8 lb] (Enough for approximately 135 booklets when binding 100 sheets of
A4 80 g/m² (20 lb Bond)
*
Including the capacity of the glue container.
*4
When binding 100 sheets of A4 80 g/m² (20 lb
Bond) and cutting them to B5 size: Space for cut-
tings from approximately 15 booklets.
Approximately 127 mm [5"] (equivalent to 10
booklets of 100 pages of 64 g/m² (17 lb Bond)
body / slip sheets and a cover of one 128 g/m² (32
lb Bond) sheet *4) or approximately 1000 sheets
as a total.
*4
Warm up time
Installation environment
Power
power consumption
Dimensions
(W x D x H)
440 seconds max. (Temperature: 20°C [68 °F],
Humidity: 50% RH)
Temperature 15 to 27 °C (59 to 81 °F)
Humidity 20 to 80% RH (no condensation)
US: 208V AC, 60 Hz, 2.6 A
EUR/Oceania: 220-240 V AC, 50/60 Hz, 2.6 A
Approximately 623 WMaximum
922 mm × 791 mm × 1,300 mm (36 3/8" × 31
*5
1/8" × 51 1/4")
Appendix A - Miscellaneous 77
Specifications
*1
(foredge) in the range of +/- mm by finishing size fine adjustment. If the length defined
as 1, be sure to set the ration of width between 1.25 and 1.5.
*2
*3
or higher.
*4
*5
machine.
SpecificationsItem
Approximately 306 kg (674.6 lb)Weight
You can also adjust the width (top/bottom) in the range of +/- 1 mm, and length
Paper weight differs depending in the connected host machine.
Use grain short paper for covers if the paper has a weight that is 251 g/m² (140 lb Index)
These values are for reference purposes. They may differ from actual values.
These values do not include the size of the port and the power cord on the back of the
Appendix A - Miscellaneous78
Glossary
#
Perfect binding
Glossary
Description
A binding method that used glue to bind the body pages into a
cover.
This machine does not need to mill (grind) the body pages to firmly
attach the covers to the body pages.
Foredge
Slip sheets
Bottom
Top
Grain short
The outside edge of the book where the book opens (opposite of
the spine).
Cut when doing 3-direction of 1-direction cutting.
Paper that separates part of the body pages into text blocks or
chapter pages.
The lower edge of the book.
Cut when doing 3-direction cutting.
The upper edge of the book.
Cut when doing 3-direction cutting.
Paper whose fibers run parallel to the short dimension of the sheet.
Use grain short paper for covers if the paper has a paper weight that
is 251 g/m² (140 lb Index) or higher.
Appendix A - Miscellaneous 79
Index
Index
Adjust
Glue amount ..................................................69
B
Binder
Cleaning .........................................................45
Binder transfer section
Binder transfer section ....................................18
Binding position
Binding position .............................................18
Blade
Blade ..............................................................65
Replacement ...................................................65
Status .......................................................65, 70
Blade receptor
Blade receptor .................................................65
Replacement ...................................................65
Status .......................................................65, 70
Body page
Number of sheet .............................................76
Paper ..............................................................29
Paper weight ...................................................76
Size .................................................................76
Bookbinding procedure
Bookbinding procedure ..................................20
Booklet
Finished ..........................................................36
Size ..........................................................32, 76
Thickness .......................................................76
Bottom
Bottom ...........................................................79
Breaker
Breaker .......................................10, 13, 16, 72
Check sheet ....................................................13
Test .........................................................10, 13
Test button .....................................................16
C
Capacity
Glue ...............................................................76
Stacker ............................................................76
Trimmer waste unit ........................................76
Cleaning
Cleaning .........................................................45
Conversion table for commercial names and user
interface names
Conversion table for commercial names and user
interface names .................................................8
Cover
Cover ..............................................................67
Number of sheet .............................................76
Paper ..............................................................29
Paper weight ...................................................76
Size .................................................................76
Cover position
Cover position ................................................67
Adjust .............................................................67
Curl
Curl ................................................................61
Cutter section
Cutter section .................................................18
Cutting method
Cutting method .......................................33, 76
Cutting range
Cutting range ...........................................34, 76
Cuttings
Cuttings .........................................................40
Remove ..........................................................40
D
Define
Perfect binding ...............................................28
Dimension
Perfect binder .................................................76
Disable perfect binding
Disable perfect binding ............................28, 63
E
Energy save mode
Energy save mode ...........................................24
Energy saver
Energy saver ...................................................24
LED .........................................................16, 24
Error
Error ...............................................................61
Reduce ...........................................................61
Error handling
Error handling ............................48, 52, 58, 70
Breaker ...........................................................72
Perfect binding ...............................................63
Power .......................................................72–73
80
Index
Stacker ............................................................73
Error scenario
Error scenario .................................................70
Perfect binding ...............................................63
F
Finished booklet
Finished booklet ................................32, 36, 68
Defective ........................................................70
Problem ..........................................................68
Foredge
Foredge ...........................................................79
Front cover
LED ...............................................................16
Left .................................................................16
Paper jam .......................................................52
Right ..............................................................16
G
Gathering tray
Gathering tray ................................................18
Transfer section ..............................................18
Glue
Glue ..................................................42, 66, 68
Capacity .........................................................76
Refill ...............................................................42
Replenish ........................................................42
Status .......................................................66, 70
Glue amount
Glue amount ..................................................68
Adjust .............................................................69
Glue container
Glue container .........................................42, 66
Status .......................................................66, 70
Glue container icon
Glue container icon ........................................66
Glue icon
Glue icon ........................................................66
Glue unit
Glue unit .................................................16, 42
Gluing section
Gluing section ................................................18
Grain short
Grain short .....................................................79
H
Hardware naming in User Interfaces
Hardware naming in User Interfaces .................8
I
Installation
Environment ..................................................76
M
Main power
Main power .......................................72–73, 76
Off .................................................................23
On ..................................................................22
Maintenance required icon
Maintenance required icon .............................65
N
Number of sheets
Body page .......................................................76
Cover ..............................................................76
Slip sheet ........................................................76
P
Paper
Paper ..............................................................29
Body page .......................................................29
Cover ..............................................................29
Curl ................................................................61
Size .................................................................30
Slip sheet ........................................................29
Type ...............................................................29
Weight ...........................................................30
Paper jam
Paper jam .............................48, 52, 58, 61, 70
Front cover .....................................................52
Reduce ...........................................................61
Stacker ............................................................58
Top cover .......................................................48
Paper weight
Body page .......................................................76
Cover ..............................................................76
Slip sheet ........................................................76
Pass-through transfer section
Pass-through transfer section ..........................18
Perfect binder
Cleaning .........................................................45
Dimension ......................................................76
81
Weight ...........................................................76
Perfect binding
Perfect binding .........................................28, 79
Define ............................................................28
Disable ...........................................................28
Troubleshooting .............................................63
Perfect-bound book
Perfect-bound book ........................................28
Power
Power ................................................72–73, 76
Consumption .................................................76
Off .................................................................23
On ..................................................................22
Power switch
Power switch ..................................................16
S
Size
Body page .......................................................76
Cover ..............................................................76
Slip sheet ........................................................76
Slip sheet
Slip sheet ........................................................79
Number of sheets ............................................76
Paper ..............................................................29
Paper weight ...................................................76
Size .................................................................76
Specifications
Specifications ..................................................76
Stacker
Stacker .....................................................16, 18
Capacity .........................................................76
Error handling ................................................73
Full .................................................................70
Full LED ........................................................16
Open button ..................................................16
Open button LED ..........................................16
Paper jam .......................................................58
Remove booklet ..............................................36
Status
Blade ........................................................65, 70
Blade receptor ..........................................65, 70
Glue .........................................................66, 70
Glue container .........................................66, 70
Trimmer waste box .........................................64
Trimmer waste unit ........................................70
Index
T
Top
Top ................................................................79
Top cover
Top cover .......................................................16
Paper jam .......................................................48
Trimmer waste box
Trimmer waste box .........................................64
Icon ................................................................64
Status ..............................................................64
Trimmer waste tray
Trimmer waste tray ..................................18, 40
Trimmer waste unit
Trimmer waste unit .................................16, 40
Capacity .........................................................76
Status ..............................................................70
Troubleshooting
Troubleshooting .........................48, 52, 58, 63
Perfect binding ...............................................63
W
Warm up time
Warm up time ................................................76
Weight
Perfect binder .................................................76
82
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