Oasis PGAC, PG8AC Operator’s Manual

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Water Coolers
VERSAFILLER®
Model PWEBF Fountains/VersaFiller combo. Installation Instructions
The Hands-Free VersaFiller is an extension of the Aqua Pointe® product line that mounts directly above Versacooler® I and II products. If the cooler outlet does not have two useable plugs, an outlet splitter will need to be used.
If installed onto a refrigerated cooler, chilled water can be dispensed through the VersaFiller. Otherwise, room temperature water will be dispensed.
The VersaFiller is shipped partially assembled.
On the combo units, the cooler is plumbed and ready to attach to the VersaFiller.
When completed, the finished assembly will look like this:
OR
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Section 1: Getting Started
What’s Included:
Top Cap
VersaFiller Hands-Free
Bottle Filler
38” of ¼ OD plastic tubing with 19” of sponge tubing insulation (included
with “Versafiller ready” coolers)
Snap bushings 7/8”
and 1½”
Quick connect tee
fitting
Installation instructions
Rubber
Gasket
Versafilter II
Versafilter II is optional
Tools required:
3/8” pilot drill and either a step drill bit up to 7/8” diameter that will drill
through SS top or 7/8” diameter punch die (retrofit version only)
Electric drill; wrench for punch die
Small tubing cutter for copper tube
1/4“ nut driver
# 2 Phillips screw driver
#15 torx bit driver
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Section 2: Rough In Drawing
Oasis PWEBF: Versacooler® II Models PGAC, PG8AC with Hands-Free VersaFiller
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Section 2: Rough In Drawing
Oasis PWEBF: Versacooler® II Split Level Models with Hands-Free VersaFiller
* On split level models, the VersaFiller must be mounted
on the low unit in order to meet ADA guidelines.
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Section 3A: Installation
Note: Proceed to Sect 3B Step 5 “Final steps for both product families” if the cooler is purchased “VersaFiller ready”.
A: Drilling hole in the top for water line connection.
1. Disconnect power by UNPLUGGING unit. It might be necessary to remove the front panel to get access to the power.
2. Turn OFF water supply to the unit. It might be necessary to remove the front panel to access the water stop valve.
3. Place hole template onto cooler top so it is aligned with the left side of unit and wall. SEE NEXT PAGE FOR TEMPLATE
4. Mark hole location
5. Remove top from unit.
Mark hole location.
Template
Remove top from cooler by removing six, #15 torx head screws on sides of top.
6. Using a step drill bit or 7/8” punch die, make a 7/8” hole through top. You may want to drill a pilot hole to get these started.
7. Install snap bushing into hole to protect tubing from being cut.
Install bushing
Drill
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3-1/4”
from edge of paper
ALIGN THIS EDGE WITH LEFT EDGE OF COOLER TOP
2-1/8”
from
edge of
paper
PLACE THIS EDGE AGAINST WALL
Mark this center point on the top. Remove the top from the
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cooler. Then create a 7/8” diameter hole through the top at the marked center point (step drill bit or punch die).
USE THIS TEMPLATE TO MARK THE
HOLE LOCATION ON COOLER TOP
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Section 3A: Installation
Versacooler to Bottle Filler Plumbing Diagram
OPTIONAL VERSAFILTER II
BOTTLE FILLER
DISPENSE SOLENOID
INLET STRAINER,
TUBE, AND
REDUCER FTG.,
PROVIDED WITH
FOUNTAIN.
BUILDING
INLET WATER
VERSACOOLER
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Section 3A: Installation
Two Versacoolers to Bottle Filler Plumbing Diagram
INLINE STRAINER, TUBE, AND
REDUCER FTG.,
PROVIDED
WITH FOUNTAIN
OPTIONAL
VERSAFILTER II
BOTTLE FILLER
DISPENSE
SOLENOID
BUILDING
INLET WATER
VERSACOOLER
T-FITTING
VERSACOOLER
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Section 3B: Installation
B: Connecting the water line
Note: If you are retrofitting the Versafiller to an existing cooler, follow the instructions starting on page 11.
For the single “Versafiller ready” cooler, the tube to connect to the Versafiller is found inside the access panel (the compressor compartment). This tube supplies cold water from the cooling tank to the Versafiller.
¼” OD tube to connect to Versafiller
For split level “Versafiller ready” coolers, the tube to plumb in the Versafiller is packaged in the dummy unit.
Remove tube from bag.
First, remove plug from fitting on tank drain
Next, insert end of tube into fitting.
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The tee and tube to the Versafiller are packaged with the PWEBF unit. One branch of the tee will supply the valve on the dummy unit, the other branch of the tee will connect to the Versafiller.
If a filter is being installed, cut a piece of tubing about 3” long to insert (optional) flow switch right after filter and before tee. This allows Versafiller counter to accurately calculate amount of water passing through filter.
Tube to connect valve on dummy unit
Tube to connect chilled water to dummy unit and Versafiller
Tube to connect Versafiller
Go to Step 5 “Final steps for both product families:”
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To retrofit the Versafiller to an existing unit, follow the instructions below:
If the cooling tank is non-pressurized, then go to the “Pressurizing the
cooling tank” addendum section. Otherwise, proceed to step 1 below. Non-pressurized units are single units made since December of 2009.
Refer to the schematic below to identify the system that you have.
Water valve/
regulator
tank
Supply
Water
Water valve/
regulator
tank
Cooling
NON-
PRESSURIZED
COOLING TANK
Supply
Water
Cooling
PRESSURIZED
COOLING
TANK
1. With the cooler top removed, find the tube going from the cooling tank outlet to the valve. The TEE fitting (supplied) will need to connect between the cooling tank and valve.
Outlet Tube (insulated plastic)
Outlet Tube (insulated copper)
Valve
P8AC family
Valve
P8AM family
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Section 3B: Installation: For the P8AC Version: Versacooler II
2. Disconnect tubing from the elbow on the valve.
3. Using the 38” piece of tubing provided, cut 6” and install it on the end of the TEE. Install the remaining tubing onto the branch of the TEE. Connect the other end of the TEE to the tank outlet tubing (tube that was disconnected from the elbow).
TEE
32” tubing
6” tubing
4. Route the TEE and tubing under the waste drain and connect the 6” length to the water valve elbow.
Go to Step 5 “Final steps for both product families:”
Water valve elbow
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Section 3B: Installation: For the P8AM Version: Versacooler I
Remove tar tape
2. Remove tar tape from the insulation on the outlet tube.
3. Pull back insulation and cut the copper tube with a tubing cutter. Cut where there is at least 1 inch of straight tubing on each side of the cut.
4. Install TEE fitting by connecting the copper tubing to each end. Then install the 32” piece of plastic tubing to the TEE branch.
32” plastic tubing (supplied)
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Section 3B: Installation: Final steps for both product families:
5. Feed black and blue tubing up through bushing in top.
• For single unit, also feed white tube attached to tee through bushing.
• For split level, connect tee and white tube packed with bottle filler per
schematic below. Attach top to cooler. If flow switch was installed, cord from flow switch must also pass through this bushing.
To solenoid valve inlet.
TIP: For the P8AM, it is easier to
connect the outlet tube to the bubbler if the front nose is removed.
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Section 3C: Installation of the Versafiller Sports Bottle Filler
C: Mounting the frame to the wall
1. Place rubber gasket on top of the cooler so it is centered left/right and against the wall.
2. Set the wall frame onto the gasket. Center it left/right and push it against the wall and mark hole locations for wall fasteners. The gasket will set the frame at the proper height.
Use mounting slots that will provide the proper securing location.
Make sure to pull the plastic tubing up through the hole in the frame.
Connects to the solenoid valve inlet.
Rubber Gasket
3. Secure frame to the wall with fasteners (not provided). Pull plastic tubing up through the hole in the frame.
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Section 3C: Installation
4. Slide sponge tubing insulation over water line. Connect the tubing to the INLET of the solenoid on the back of the Hands-free VersaFiller assembly and (optional) flow switch connector into port on circuit board.
Connect tube
Insert
Insert connector on
connector on
end of (optional)
end of flow
flow switch wire
switch wire
into port on circuit
into port on
board. (not shown)
circuit board Now shown
to inlet of the valve
Plastic tubing
Sponge tubing insulation
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Section 3D: Installation
D: Attaching the Tether
5. Install bottle filler tether with the steps below.
Attach the tether line assembled to the bottle filler dispense bracket to the cleat on the mounting frame.
1.
Push loop through hole.
3.
2.
Put loop around one side of the cleat.
4.
Pull loop around other side of the cleat.
Pull tight.
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Section 3D: Installation
The tether keeps the bottle filler secured to the frame when changing the filter, if installed. Make sure the tether is installed properly to avoid accidental damage to the unit.
6. Before the Bottle Filler cabinet is set into place, feed the terminals on the power supply power cord and the long green ground wire through the bushing on the cooler top.
7. Connect male terminals on the bottle filler power supply to female terminals on power cord. Make sure that the power cord is firmly connected to the power supply.
8. Attach the long green ground wire to cooler power cord ground located on cooler frame or to electrical box ground.
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Section 3D: Installation
9. MAKE SURE the cabinet fits into the groove in the rubber gasket on both sides and front of the wrapper.
VersaFiller cabinet
Groove in the gasket
See next page to secure Bottle Filler assembly to frame
with torx screws.
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Section 3D: Installation
Torx screw
Torx screw
Insert bottle
10. Attach Bottle Filler assembly to the frame using two (2) torx screws. If you are going to change the electronics default settings, remove the Top Cap and two (2) torx screws.
11. Plug bottle filler cord into the electrical outlet. The program should be set up specific for that installation. See the program guide on next page. Access programing Pushbutton through top of Bottle Filler.
12. Turn ON water supply and check for leaks. Place a container in the alcove to release any trapped air from the system. Plug in the power cord and replace the front panel.
13. If everything works correctly, place the Top Cap back on the Bottle Filler and the two (2) torx screws to fasten it in place. Otherwise, calibrate the sensor per the instructions on the next page.
INSTALLATION COMPLETE
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Section 4: Set-up guide for bottle filler electronics
GAL
or momentary press to advance to next menu.
UNFILT UNIT
or momentary press to advance to next menu.
RATE SELECTED
or momentary press to advance to next menu. Not included on all models.
Hold button 3 seconds to advance to the next menu.
[LTR COUNT]
[4731 LTR]
or momentary press to advance to next menu.
(The 3 Sec rule increases the bottle count based on a 3 second dispense.)
BOT COUNT?
or momentary press to advance to next menu.
AGAIN?
or momentary press to advance to next menu.
Factory default program settings are:
• Units - Gallons
• Unfiltered unit
• Flow Meter = Rate Selected
• Filter Capacity = 1250 gallons [4731 liters] for a VersaFilter
To change the program settings, follow these steps:
Display Action
000000000
BOTTLES REUSED
(Home Screen)
LTR/GAL
UNFILT/FILT?
Depress button for 3 seconds to enter into the following menu settings and make changes. Note: at anytime it will exit menu and save settings when idle for 10 seconds (no button press) and revert back to Home Screen.
Depress button 3 seconds to change from Gallons to Liters,
Depress button 3 seconds to change from Unfiltered to Filtered unit,
• Bottle Count = 0.5L (1 Bottle)
• Flow Rate = 1.2 GPM
• 20 second maximum dispense time
Pushbutton
FLOW METER?
SELECT RATE
1.2 GPM UNIT
RESET 00000000
GALLON CNT
FILT CAPAC
OF 1250 GAL
3 sec rule?
0.5L
Reset 00000000
Bot Filler
Set_time: 20 s
RUN CAL
Depress button 3 seconds to change from Rate Selected to (Flow) Meter Enabled,
To change flow rate, momentarily depress button to change whole gallon digit. Hold button 3 seconds to advance to TENTHS of gallon digit. Depress momentarily to change the digit.
Depress button for 3 seconds to reset Gallon or Liter count, or momentary press to advance to next menu.
Depress button for 3 seconds to change filter capacity to 3000 GAL [11355 liters] for Versafilter II or Galaxi green filter,
Depress button for 3 seconds to switch from 0.5L bottle to 3 sec rule, or momentary press to advance to next menu.
Depress button for 3 seconds to reset (Home Screen) BOTTLES REUSED count,
Depress button for 3 seconds to change maximum dispense time to 10, 20 or 30 seconds, or momentary press to advance to next menu.
Depress button 3 seconds to run calibration again,
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Addendum Section: Pressurizing Cooling Tank
The water should already be turned OFF and the power disconnected.
Unit as it appears with top removed
STEP 1
Unplug un-insulated water line from water valve inlet (quick-connect elbow located left side of water valve facing the front of the cooler). Set tubing aside (careful to not contaminate water contact end).
STEP 2
Unplug tubing from quick-connect elbow leading to cooling tank inlet.
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STEP 3
Plug un-insulated tubing that was removed in step 1 into quick-connect elbow leading to the cooling tank from step 2.
STEP 4
Unplug tubing that is connected to the water valve outlet (quick­connect elbow located on the right side of valve facing the cooler).
STEP 5
Connect tubing from step 4 to quick-connect elbow on the left side of the valve.
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Step 6
Unplug quick-connect tubing from the cooling tank outlet. Do not set it down.
Step 7
Using tubing removed in step 6, plug into quick-connect elbow on the right side of the valve. (be sure to route the tubing under existing tubing installed in step 4 as shown)
Step 8
Using tubing that is connected to the quick-connect elbow left side of valve (done in step 4), and plug the other end into the quick-connect fitting at the top of the cooling tank.
Return to Section 3 B “Connecting the water line”
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Section 5: Parts Breakdown
026630-022
041073-001
030152-046-SP
ITEM QTY P/N Description ITEM QTY P/N Description
1 1 036687-003 FRAME, PWFSBF-K12 21 1 027189-001 BUSHING, SNAP 2 1 036689-001 GASKET, PWSBF 22 1 038168-001 CORD ASSY, DC POWER SUPPLY 3 1 036686-001 CAP, PWSBF 23 1 038036-003 POWER SUPPLY,100-240VAC/12VDC 4 2 031875-003 SCREW, TRUSS HD TAPPING TORX 24 1 036191-002 DRAIN, MSBF, SHORT 5 1 038026-002 ELECTRONICS ASSY, IR/LCD 25 2 036049-002 SCREW, OVAL HD PLASTITE 6 1 038027-001 LENS, IR BOTTLE FILLER 26 1 036695-001 TRAY, GRILLE DRIP 7 4 026824-026 NUT, HEX NYLON 27 1 036688-001 TRAY, DRIP PWSBF 8 1 038030-002 SOLENOID VALVE 12VDC 28 1 036697-001 CAP, DRIP TRAY BOTTOM
9 1 030152-009 TUBE, PE WHITE 7.5" 29 2 026642-023 SCREW, HEX HD TAPPING #8 10 1 028668-101 FTG, PP REDUCING UNION 30 1 036701-001 DRIP TRAY ASSEMBLY 11 1 038032-001 FLOW NOZZLE 31 1 030152-046-SP TUBE, PE WHITE 38" 12 1 031434-014 NAMEPLATE, OASIS 32 1 017681-008-SP INSULATION, SPONGE TUBE 19" 13 1 036190-003 ALCOVE, EBF 33 1 029994-103 FTG, PP ELBOW, PLUG IN 14 1 036691-007 WRAPPER, PWEBF 34 4 15 2 031875-003 SCREW, TRUSS HD TAPPING TORX 35 1 16 1 038031-005 LABEL, LCD BEZEL 36 1 041072-001 FILTER HEAD, VERSAFILTER II 17 1 038031-007 LABEL, PANEL EBF 37 1 041071-001 FILTER CARTRIDGE, VERSAFILTER II 18 1 038031-006 LABEL, ALCOVE SENSOR 38 1 19 1 029199-103 FTG, PP UNION TEE WHITE 39 1 030152-014 TUBE, PE WHITE 48.0" 20 1 027189-008 BUSHING, SNAP
SCREW, PAN HD TAPPING BRKT, VERSAFILTER II
TUBE, PE WHITE 38.0"
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Section 5: Parts Breakdown
Accessories:
Vandal resistant screw kit: P/N 036704-001, includes torx bits and replacement screws.
Gasket, Sunroc/Haws : P/N 036689-101: (replaces item 2) KIT P/N 036752-001
Gasket Adapter Elkay/Halsey Taylor P/N 041114-001
P/N 0300999-570 REV D Date: 01/2020
© 2020 LVD Acquisition, LLC
Oasis, Aqua Pointe, Versacooler and VersaFiller are registered trademarks of LVD Acquisition, LLC dba Oasis International
Haws is a registered trademark of HAWS Corporation. Elkay and Halsey Taylor are registered trademarks owned or licensed by Elkay Sales Inc. and/or its parent Elkay Manufacturing Company
OASIS INTERNATIONAL
222 East Campus View Blvd.
Columbus, OH 43235
614-861-1350
www.oasiscoolers.com
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