Oasis CO34R, CO44R Installation And Operating Manual

READ AND SAVE THESE INSTRUCTIONS
INSTALLATION AND
OPEN REFRIGERATED SELF-SERVICE MERCHANDISER
OPERATING MANUAL
SCC PN
20-25622
Optional Shelf [Not
on All Cases]
I:\Oper Manuals\Oasis\CO34R_CO44R_20-25622.pub
Model CO44R
Model CO34R: 45 1/4”L* x 33 1/4”D x 47”H CO44R: 47 1/4”L* x 33 1/4”D x 47”H
888 E. Porter Road · Muskegon, MI 49441 Phone: 231.798.8888 Fax: 231.798.4960 www.structuralconcepts.com
Rev A Date: 4.1.2013
TABLE OF CONTENTS
OVERVIEW / TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / PLUGS / WIRING ....….....…..
SHIPMENT CONDITION / DAMAGE DISCOVERED DURING DELIVERY or UNCRATING / SHORTAGES ...………………………………………………………………………………………….
CASE REMOVAL FROM SKID [LEVELERS OR CASTERS] ...……………………………………………. INSTALLATION …………………………………………………………………..……………………..………. START-UP AND OPERATION ………………………...….…………………...………...…...…….………… MAINTENANCE ………...…………………………………………………………...……..…….…. …………..
MAINTENANCE, CONTINUED: HONEYCOMB AIR DIFFUSERS ………………………………………...
REFRIGERATION FUNDAMENTALS …………….………………………………..…………………....…...
SERIAL LABEL & LOCATION / TECHNICAL INFORMATION & SERVICE …………………………...… CLEANING SCHEDULE [TO BE PERFORMED BY STORE PERSONNEL] …….……….………………
CLEANING SCHEDULE [TO BE PERFORMED BY TRAINED SERVICE PROVI DERS] ……………… PREVENTIVE MAINTENANCE [TO BE PERFORMED BY TRAINED SERVICE PROVIDERS] ..…….. TROUBLESHOOTING [TO BE PERFORMED BY STORE PERSONNEL] …..…………...……….…….
TROUBLESHOOTING [TO BE PERFORMED BY TRAINED SERVICE PROVIDERS ONLY] ………...
CAREL® TEMPERATURE CONTROLLER: PROGRAMMING THE INSTRUMENT ………………......
CAREL® TEMPERATURE CONTROLLER: USER INTERFACE DISPLAY & SUMMARY TABLE OF ALARMS & SIGNALS ……………………………………………………………………………...….. CAREL® TEMPERATURE CONTROLLER: SUMMARY TABLE OF OPERATING PROCEDURES ...
SCC TECHNICAL SERVICE CONTACT INFORMATION & WARRANTY INFORMATION .…….…..…
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5 6 7
8-9
10 11
12-13
14 15
16 17-18 19-20
21-23
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25
26
27
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OVERVIEW / TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / PLUGS / WIRING - PAGE 1 of 2
OVERVIEW
 These Structural Concepts merchandisers are
designed to merchandise packaged products at 41 °F [5 °C] or less product temperatures.
 Cases should be installed and operated according to
this operating manual’s instructions to insure proper performance.
 Improper use will void warranty.
TYPE
This unit is designed for the display of products in ambient store conditions where temperatures and humidity are maintained within a specific range.
 For Type 1 Conditions (most cases): ambient
conditions are to be at 55% maximum humidity and maximum temperatures of 75 °F [24 °C].
 For Type 2 Conditions: ambient conditions are to be
at 60% maximum humidity and maximum temperatures of 80 °F [27 °C].
This equipment MUST be installed in compliance with
all applicable NEC, federal, state and local
electrical and plumbing codes.
 If unsure if unit is Type 1 or Type 2, see tag next to
serial label. See SERIAL LABEL LOCATION & INFORMATION LISTED / TECH INFO & SERVICE section in this manual for sample serial labels.
COMPLIANCE
 Performance issues when in violation of applicable
NEC, federal, state and local electrical and plumbing codes are not covered by warranty.
 See below compliance guideline.
WARNINGS
 This sheet contains important warnings to prevent
injury or death.
 Please read carefully!
PRECAUTIONS and WIRING DIAGRAMS
 See next page for PRECAUTIONS and WIRING
DIAGRAM information.
COMPLIANCE
WARNING
ELECTRICAL
HAZARD
WARNING
KEEP HANDS CLEAR
WARNING
HOT
SURFACE
WARNING
Risk of electric shock. Disconnect power before servicing unit.
CAUTION! More than one source of electrical supply is
employed with units that have separate circuits.
Disconnect ALL ELECTRICAL SOURCES before servicing.
WARNING
Hazardous moving parts. Do not operate unit with covers removed.
Fan blades may be exposed when deck panel is removed.
Disconnect power before removing deck panel.
WARNING
Condenser Pan is Hot!
Disconnect and allow to cool
before cleaning or removing from case.
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OVERVIEW / TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / PLUGS / WIRING - PAGE 2 of 2
PRECAUTIONS
 This sheet contains important precautions to prevent
damage to unit or merchandise.
 Please read carefully!  See previous page for specifics on OVERVIEW,
TYPE, COMPLIANCE and WARNINGS.
CAUTION! LAMP REPLACEMENT GUIDELINES
LED lamps reflect specific size, shape and overall design.
CAUTION
Any replacements must meet factory specifications.
Fluorescent lamps have been treated to resist breakage and
must be replaced with similarly treated lamps.
CAUTION! GFCI BREAKER USE REQUIREMENT
If N.E.C. (National Electric Code) or your local code
requires GFCI (Ground Fault Circuit Interrupter) protection,
you MUST use a GFCI breaker in lieu of a GFCI receptacle.
CAUTION! POWER CORD AND PLUG MAINTENANCE
Risk of electric shock. If cord or plug becomes damaged,
replace only with cord and plug of same type.
WIRING DIAGRAM
 Each case has its own wiring diagram folded and in its
own packet.
 Wiring diagram placement may vary; it may be placed
near ballast box, field wiring box, raceway cover, or other related location.
CAUTION
CAUTION! ADVERSE CONDITIONS / SPACING ISSUES
 Performance issues caused by adverse conditions are NOT warranted.  End panels must be tightly joined or kept at least 6-inches away from
any structure to prevent condensation.
 Unit must be kept at least 15-feet from exterior doors, overhead HVAC
vents or any air curtain disruption to maintain proper temperatures.
 Unit must not be exposed to direct sunlight or any heat source
(ovens, fryers, etc.).
 Tile floors, low ceilings or small rooms increase noise level. Whisper
Cool compressor blankets or remote units resolve noise level issues.
 Keep at least 8-inch clearance above unit for air discharge
(self-contained units only).
CAUTION! CHECK CONDENSATE PAN
Water on flooring can cause extensive damage!
 Condensate pan is DIRECTLY UNDER condensate drain.  Overflow pan has plug connected to its box. Units with
Before powering up unit, check and confirm that:
optional Clean Sweep™ MUST HAVE 2 plugs connected.
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SHIPMENT CONDITION / DAMAGE DISCOVERED DURING DELIVERY or UNCR ATING / SHORTAGES
1.Shipment Condition
 Before and during unloading check all equipment for damage.
2.Damage Discovered During Delivery
 3rd Party Carrier: Describe damage on freight bill and obtain
signature of driver. Carrier will supply necessary claim forms. If these steps are not taken, carrier may refuse your claim.
 Prepaid and Add: Contact carrier (and follow same procedure as
with 3rd party carrier). Also contact Structural Concepts at 1-800-433-9489.
3.Damage Discovered After Uncrating
 3rd Party Carrier: Contact carrier within 10 days of delivery for
their procures; retain all packaging. If these steps are not taken, carrier may refuse your claim.
 Prepaid and Add: Contact carrier (and follow same procedure as
with 3rd party carrier). Also contact Structural Concepts at 1-800-433-9489 within 10 days of delivery.
4.Shortages
 If a shortage exists (and it is the responsibility of Structural
Concepts) call 1-800-433-9489. Structural Concepts will acknowledge shortages within 10 days from receipt of equipment.
 If a shortage involves the carrier, notify carrier immediately and
request an inspection.
5
CASE REMOVAL FROM SKID [LEVELERS OR CASTERS]
1. Removing Case Shipping Brackets That Are Attached To Skid
 Remove screws holding Case Shipping Brackets to skid.  Remove Case Shipping Brackets from Skid.  See illustrations below. Note: Shipping Brackets will vary in size, shape, material and location
depending upon case type and model.
Various Types Of
Case Shipping
Brackets
2. Remove Case (With Casters) From Skid A. Place ramp up against skid (to allow case to
smoothly slide off from skid).
B. Maintain support of case at all times or center
of gravity may cause case to fall.
C. Unlock Casters. Slide unit to rear of skid.
Slide down ramp and off from skid.
Support case
while sliding
down ramp.
Ramp
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INSTALLATION
1. Ventilation and Clearance
It is recommended that Self-Contained refrigerated cases maintain a airflow clearance of approximately 6” at the rear to 12” in the front of the case. Obstruction or restriction of air can void warranty.
Front Grille
2. Removing Shipping Screws Plastic glides are mounted to the unit base to assist in sliding the condenser out for access.
 Remove the front grill by removing the screws
located in each of the corners.
 Remove the shipping screws located at base of
condenser frame.
Shipping Screws
Front of Case
Top View
Side View
6”
12”
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START-UP AND OPERATION
1. Merchandiser Start-Up - Main Power
 Turn on main power switch located behind the
front grille. Main power switch is on left hand side of base. Replace front grille.
>> Supply power will start evaporator coil fans,
and the compressor motor.
 From front of case, raise deck pans and check to see
that the coil fan is functioning properly.
 Replace front grille by inserting screws in locations
provided.
Optional Shelf [Not
on All Cases]
Main Power
Switch
Removable Front Panel
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START-UP AND OPERATION, CONTINUED
2. Merchandiser Start-Up/Lights
 Turn on the main power. Remove the front grille
by removing the screws located in each of the
corners. Switch is on the left hand side of base.
Supply power will start evaporator coil fans, and
the compressor motor. From the front of the
case, raise the deck pans and check to see that
the coil fans are all functioning properly.
 Replace front grille by inserting screws in
locations provided.
 Turn on the lights. Light switch is in the interior
of the case. Switch may be above or below the
top shelf and to the left or right side [as shown in
illustration below]. First time lighting may require
a short warm-up period for the bulb. Slightly dim
or a flickering of new bulb is normal. If light do
not turn on, see TROUBLESHOOTING
[TO BE PERFORMED BY STORE
PERSONNEL] section in this operating
manual.
Optional Shelf [Not
on All Cases]
3. Temperature Settings
 The case temperature is set at the factory, (supply
air 25 °F for a case temp of 41 °F), as determined by the case size.
 The temperature is controlled by a thermostat. If
a temperature setting change is required, refer to temperature control access.
4. Product Rotation
 To prevent freezing or spoilage of stock, product
must be rotated.
 At every re-stocking, rotate old stock to front of
shelves and new stock to rear of shelves.
Light Switch Location [at
Either Left or Right Side
of Rear Plenum]
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