Oase BioTec ScreenMatic2 Operating Instructions Manual

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BioTec ScreenMatic²
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BTC0056
BTC0050
C
BTC0049
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D
BTC0051
BTC0052
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F
BTC0063
G
BTC0048
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H
BTC0058
I
BTC0059
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BTC0064
BTC0061
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BTC0062
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BTC0053
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BTC0055
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BTC0060
BTC0054
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Table of Contents
1 Safety information ....................................................................................................................................... 26
1.1 Electrical connection ....................................................................................................................... 26
1.2 Safe operation ................................................................................................................................. 26
1 Information about these operating instructions ........................................................................................... 27
1.1 Symbols used in these instructions ................................................................................................. 27
1.1.1 Warnings ........................................................................................................................... 27
1.1.2 Additional information ....................................................................................................... 27
2 Product Description ..................................................................................................................................... 27
2.1 Unit configuration ............................................................................................................................ 27
2.2 Properties ........................................................................................................................................ 28
2.3 Intended use .................................................................................................................................... 28
2.4 Possible incorrect use ..................................................................................................................... 28
2.5 Accessing the unit ........................................................................................................................... 28
2.5.1 Opening the container ...................................................................................................... 29
2.5.2 Hinging the screen holder up/down .................................................................................. 29
3 Installation and connection ......................................................................................................................... 29
3.1 Installation planning ......................................................................................................................... 29
3.2 Connecting the inlet ......................................................................................................................... 30
3.3 Connecting a UVC clarifier .............................................................................................................. 30
3.4 Connecting the outlet ...................................................................................................................... 31
3.5 Connecting the dirt outlet ................................................................................................................ 31
3.6 Carry out the electrical connection .................................................................................................. 31
4 Commissioning/start-up .............................................................................................................................. 31
4.1 Biological filter starter ...................................................................................................................... 32
4.2 Order of starting up steps ................................................................................................................ 32
4.3 Aligning the control device .............................................................................................................. 32
5 Operation ..................................................................................................................................................... 33
5.1 Operating panel ............................................................................................................................... 33
5.1 Manual cleaning .............................................................................................................................. 33
5.2 Automatic cleaning .......................................................................................................................... 33
5.1 Time-dependent cleaning ................................................................................................................ 34
5.2 System messages ........................................................................................................................... 34
6 Remedy of faults ......................................................................................................................................... 35
7 Maintenance and cleaning .......................................................................................................................... 35
7.1 Regular cleaning work ..................................................................................................................... 35
7.2 Cleaning foam filters ........................................................................................................................ 36
7.3 Cleaning/replacing the substrate tubes ........................................................................................... 36
7.4 Cleaning/replacing the ScreenMatic screen ................................................................................... 36
7.5 Replacing foam filters ...................................................................................................................... 37
8 Storage/Over-wintering ............................................................................................................................... 37
9 Wear parts ................................................................................................................................................... 38
10 Disposal ....................................................................................................................................................... 38
11 Technical data ............................................................................................................................................. 38
Spare parts ......................................................................................................................................................... 319
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Translation of the original Operating Instructions
1 Safety information
This unit can be used by children aged 8 and above and by per- sons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they are supervised or have been instructed on how to use the unit in a safe way and they understand the hazards involved.
Do not allow children to play with the unit. Only allow children to carry out cleaning and user maintenance under supervision.
1.1 Electrical connection
Electrical installations must meet the national regulations and may only be carried out by a qualified electri- cian.
A person is regarded as a qualified electrician if, due to his/her vocational education, knowledge and experi- ence, he or she is capable of and authorised to judge and carry out the work commissioned to him/her. This also includes the recognition of possible hazards and the adherence to the pertinent regional and national standards, rules and regulations.
For your own safety, please consult a qualified electrician.
Only connect the unit if the electrical data of the unit and the power supply coincide. The unit data is to be
found on the unit type plate, on the packaging or in this manual.
Ensure that the unit is fused for a rated fault current of max. 30mA by means of a fault current protection device.
Extension cables and power distributors (e.g. outlet strips) must be suitable for outdoor use (splash-proof).
Protect the plug connections from moisture.
Only plug the unit into a correctly fitted socket.
1.2 Safe operation
Dangerous electrical voltage. Possible death or severe injury from electrocution! Before reaching into the
water, always switch off and disconnect (isolate) all units located in the water with a voltage of >12 VAC or >30 VDC and secure them from being switched on again.
Never operate the unit if either the electrical cables or the housing are defective!
Do not carry or pull the unit by its electrical cable.
Route cables/hoses such that they are protected from damage and do not present a tripping hazard.
Only open the unit housing or its attendant components, when this is explicitly required in the operating in-
structions.
Only carry out work on the unit that is described in this manual. If problems cannot be overcome, please contact an authorised customer service point or, when in doubt, the manufacturer.
Only use original spare parts and accessories for the unit.
Never carry out technical modifications to the unit.
Power connection cables cannot be replaced. If a cable is damaged, dispose of the respective unit or com-
ponents.
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2 Information about these operating instructions
Welcome to OASE Living Water. You made a good choice with the purchase of this product BioTec Screen- Matic² 40000/60000/140000.
Prior to commissioning the unit, please read the instructions of use carefully and fully familiarise yourself with the unit. Ensure that all work on and with this unit is only carried out in accordance with these instructions.
Adhere to the safety information for the correct and safe use of the unit. Keep these instructions in a safe place! Please also hand over the instructions when passing the unit on to a
new owner.
2.1 Symbols used in these instructions
2.1.1 Warnings
GB
The symbols used in this operating manual have the following meanings:
Risk of injury to persons due to dangerous electrical voltage
This symbol indicates an imminent danger, which can lead to death or severe injuries if the appropriate measures are not taken.
Risk of personal injury caused by a general source of danger
This symbol indicates an imminent danger
, which can lead to death or severe injuries if the appropriate
measures are not taken.
Important information for trouble-free operation.
2.1.2 Additional information
A Reference to a figure, e.g. Fig. A.
Reference to another section.
3 Product Description
3.1 Unit configuration
A
ScreenMatic rotating screen unit
1
Control device
2
Operating panel
3
Sensor underneath the control device
When the sensor comes into contact with the water on the ScreenMatic screen, an automatic cleaning process is triggered.
4
Stripper
scrapes the debris from the ScreenMatic screen and conveys it into the debris tray.
5
ScreenMatic screen
6
"Max. water jet" mark
Debris may be washed out of the debris collection tray if the water jet from the water distributor exceeds this mark.
7
Transformer
Voltage supply for the control device and motor
8
Motor
Drive of the ScreenMatic rotating screen unit
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B, C
BioTec ScreenMati 40000/60000/140000
1
Inlets, 2 x
2
Water distributor
3
Distributor extension
4
Brush for regularly cleaning the ScreenMatic screen
5
Substrate tube
BioTec ScreenMatic² 40000: 2 x BioTec ScreenMatic² 60000: 3 x
BioTec ScreenMatic² 140000: 12 x
6
Separating plate
can be removed from the BioTec ScreenMatic² 40000/60000 for maintenance purposes.
7
Foam filter
BioTec ScreenMatic² 40000/60000: 8 x
BioTec ScreenMatic² 140000: 18 x
8
Blind plug for closing the outlet (13)
Closing the outlet before cleaning the foam filters prevents dirty water from flowing back into the pond.
9
Dirt outlet
10
Dirt outlet slide valve
11
Debris tray
12
Outlet
3.2 Properties
High performance flow-through filter for ponds up to 40 m3, 60 m3 or 140 m3.
Electrically driven ScreenMatic rotating screen for automatic removal of coarse debris.
Low-maintenance filter due to the automatic removal of coarse debris.
Bottom dirt outlet with slide valve for removal of dirt/debris from the filter system.
Convenient cleaning of the foam filters directly inside the filter.
Perfectly tailored to the OASE AquaMax Eco filter pumps.
Direct connection of the OASE UVC clarifiers of the Vitronic18W/24W/36W, Bitron C and Bitron Eco series
possible.
Use of different filter media to ensure optimum colonisation of bacteria for biological filtration.
3.3 Intended use
BioTec ScreenMatic² 40000/60000/140000, referred to in the following as "unit", may only be used as specified in the following:
For cleaning garden ponds.
Operation under observance of the technical data.
3.4 Possible incorrect use
The following restrictions apply to the unit:
Only operate with water at a water temperature of +4 °C to +35 °C.
Never use the unit to convey fluids other than water.
Do not use for commercial or industrial purposes.
Not suitable for salt water.
Never run the unit without water.
Do not use in conjunction with chemicals, foodstuff, easily flammable or explosive substances.
3.5 Accessing the unit
Remove the container cover: Access to the control device.
Hinge up the screen holder: Access to the foam filters, substrate tubes, separating plate and outlet.
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3.5.1 Opening the container
D
BioTec ScreenMatic² 40000/60000: Release the locking clips, lift up the cover and remove.
BioTec ScreenMatic² 140000: Lift the cover using the handles and remove.
Screw the handles onto the cover. The handles are not fitted on delivery.
Note!
Only operate the unit with the container cover in place.
3.5.2 Hinging the screen holder up/down
How to proceed: E To hinge up/open
1. Remove the debris tray.
2. Hinge up the distributor extension.
3. Hinge up the screen holder with the ScreenMatic rotating screen unit. To hinge down/close
4. Carefully hinge down the screen holder.
5. Push the distribution extension down until it audibly engages.
6. Replace the debris tray.
4 Installation and connection
4.1 Installation planning
F, G
Attention! Dangerous electrical voltage.
Possible consequences: Death or severe injuries caused by electric shock from electrical units operated in
or near water.
Protective measures for accessible ponds:
Only use electrical units or installations with a rated voltage of U
AC
12 V or UDC 30 V in the water.
Electrical installations with a rated voltage of U
AC
> 12 V or UDC > 30 V must be located at a distance of at
least 2 m from the water.
Protective measures for non-accessible ponds:
Electrical installations with a rated voltage of UAC > 12 V or UDC > 30 V must be located at a distance of at
least 2 m from the water.
Note:
Use suitable transport and lifting aids to transport and install the unit.
The unit weighs more than 25 kg. (→ Technical data)
Distance from the pond
Electrical components of the filter system operate with a rated voltage of U
DC
=12 V. The supply voltage is
supplied via an external transformer connected to the mains.
Filter system without UVC clarifier fitted: The filter system can be installed directly next to the water. No minimum distances apply. The trans-
former must be located at a distance of at least 2 m from the water.
Ponds that can be accessed by persons, filter systems with UVC clarifier fitted: The filter system and transformer must be located at a distance of at least 2 m from the water.
Ponds that cannot be accessed by persons, filter systems with OASE UVC clarifier of the BitronEco series: The filter system may be installed directly next to the water No minimum distances apply. The trans-
former must be located at a distance of at least 2 m from the water.
Ponds that cannot be accessed by persons, filter systems with OASE UVC clarifier of the Bitron C or Vitronic series: The filter system and transformer must be located at a distance of at least 2 m from the water.
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Optimum ambient and operating conditions
Optimum operating results can be obtained with careful planning, taking the ambient conditions into account.
As the filter is very heavy when filled, it must be placed on a suitable base (at least on slabs, but preferably on a poured concrete base) to prevent it from subsiding.
Align the base slab horizontally.
Ensure sufficient room for movement for carrying out cleaning and maintenance work.
Allow the dirty water to drain out into a drain or far enough away from the pond to ensure that it cannot flow
back into the pond.
Do not position the inlet into the pond higher than the outlet of the filter system (e.g. above a water course or waterfall).
Note:
A water course or waterfall guarantees optimum water return to the pond. In this way, the filtered pond water is enriched with oxygen before it is returned to the pond.
4.2 Connecting the inlet
The filter system has two inlets with stepped hose adapters.
For connecting a filter pump
For connecting a UVC clarifier (Connecting a UVC clarifier)
If an inlet is not used, fit a closed stepped hose adapter.
The stepped hose adapters are delivered closed.
Prerequisite:
The container is open. (Opening the container)
The screen holder is hinged up. (Hinging the screen holder up/down)
How to proceed: H
1. Shorten the stepped hose adapter to the diameter of the hose used. This reduces pressure losses.
2. Insert the stepped hose adapter with flat seal into the inlet opening.
3. Screw the distributor nut with O ring onto the stepped hose adapter and hand tighten. BioTec ScreenMatic² 140000: Alternatively fit a 50 mm (2") hose connector.
4. Slip the hose clip over the hose, fit the hose onto the hose connector and secure with the hose clip.
4.3 Connecting a UVC clarifier
Prerequisite:
The container is open. (Opening the container)
The screen holder is hinged up. (Hinging the screen holder up/down)
How to proceed: I
1. Fit the UVC clarifier with flat seal into the inlet opening.
2. Screw the distributor nut with O ring onto the stepped hose adapter and hand tighten. Read the UVC clarifier operating instructions.
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4.4 Connecting the outlet
Use suitable pipes.
Do not use any right-angled bends. Bends with a maximum angle of 4 are very efficient.
Standing water in pipes can freeze when there is a hard frost and cause pipes to burst. For this reason, lay
the pipes and hoses with a gradient (50 mm/m) to ensure that they can run empty.
Pipe dimensions: (Technical data)
Fitting the DN 110 outlet
BioTec ScreenMatic² 140000: The outlet is not fitted on delivery.
Prerequisite:
The container is open. (Opening the container)
How to proceed: J
1. Fit the O ring onto the outlet.
2. Fit the outlet into the respective hole of the container wall from the outside. Ensure that the raised marking is at the top and aligned in relation to the hole pattern.
3. Fasten the outlet from the inside with oval head screws. Tighten all screws diagonally using the cordless screwdriver to ensure that the sealing ring is uniformly
applied. Further tighten the screws using a Phillips screwdriver.
4.5 Connecting the dirt outlet
The water in the container can be drained via the dirt outlet with slide valve at the bottom of the container when required (for cleaning, repair, overwintering).
Connect the pipe and drain the dirty water, for example, into a flower bed or into the sewage system.
Pipe dimensions: (Technical data)
4.6 Carry out the electrical connection
How to proceed: K
1. Thread the connection cable through the opening in the container wall and seal off the opening using the sealing plug. Ensure that the connection cable inside the container is sufficiently long so that it is not subjected to ten-
sion when the ScreenMatic rotating screen unit is hinged up.
Avoid tangling of the cable inside the container.
2. Connect the plug of the connection cable to the socket on the transformer and hand-tighten the union nut.
5 Commissioning/start-up
Note!
Remove the protective film from the substrate tubes and insert the substrate tubes into the container. (→Cleaning/replacing the substrate tubes)
The substrate tubes are sealed in protective film on delivery.
Thoroughly clean the pond before starting up the filter system for the first time to ensure that the filter sys-
tem is not overloaded by excessively soiled water. OASE recommends using the PondoVac pond vacuum cleaner for cleaning the pond. This cleaning measure is normally not necessary for newly installed ponds.
It is necessary to operate the filter system for 24 hours a day during the pond season.
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5.1 Biological filter starter
The foam filters take several weeks to reach their full biological cleaning effect. We recommend using the OASE filter starter Biokick to ensure fast growth of bacterial populations. Micro-organisms colonise the filter system, multiply and ensure an enhanced quality of the pond water by the decomposition of excess nutrients.
Note!
The final water level is not reached in the container until the bacteria are established and the filter becomes fully effective.
The water level is initially lower when new foam filters are fitted; the foam filters are not completely covered
by the water.
5.2 Order of starting up steps
How to proceed:
1. Close the slide valve of the dirt outlet.
2. Check that the filter system (pipes and hoses) is complete.
3. Remove the container cover.
4. Connect the transformer for the control device to the power supply.
5. Switch on the filter pump and UVC clarifier (if applicable). Ensure that the water is returned to the pond via the return pipe.
6. Check all pipes, hoses and their connections for leaks. Expansion seals may leak initially until they have fully expanded on contact with water.
7. Adjust the control device to the flow rate if necessary. (→Aligning the control device)
8. Check the function of the ScreenMatic rotating screen unit. (→Operation)
9. Fit the container cover.
When using filter starter, medicines or pond water treatments, leave the UVC clarifying unit switched off for at least 36 hours so as not to impair their efficacy.
5.3 Aligning the control device Do not align the control device until after the running-in period
Lowering the pump into the pond may swirl up so much debris that starting up the filter system straight
away could cause the ScreenMatic screen to overflow.
The filter system requires a running-in period of 2 to 3 hours. After this, the control device can be aligned if
necessary.
Align the control device such that the sensor only switches when a well-formed line of debris has formed on
the screen. A well-formed line of debris can be optimally removed by the stripper and conveyed into the debris tray. The stripper brush under the ScreenMatic screen collects the fine debris, which falls into the debris tray.
How to proceed: L
1. Remove the screw from the control device and take out the control device.
2. Insert the control device into the determined position, insert the screw and hand tighten.
Aligning the control device depending on the degree of soiling of the pond
In order to prevent premature soiling of the foam filters, ensure that the dirty water does not flow beyond the "Max. water jet" mark directly into the debris tray.
Do not change the position of the control device unless the water flows as far as or beyond the "Max. water
jet" mark, even when the ScreenMatic screen has been cleaned (with the enclosed brush). (→Cleaning/replacing the ScreenMatic screen)
Typical position of the control device
BioTec ScreenMati 40000
BioTec ScreenMati 60000
BioTec ScreenMati 140000
<6000 l/h
<7
<8000 l/h
<9
<12000 l/h
<18
>8000 l/h
>7
>9000 l/h
>9
>15000 l/h
>18
Delivery state
7
Delivery state
9
Delivery state
18
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6 Operation
6.1 Operating panel
BTC0046
1
LED, 2 colours
Lit green
The ScreenMatic rotating screen unit is operational
Flashes green
Cleaning active
Flashes green/red
Malfunction (System messages)
Flashes red
Malfunction (System messages)
2
Button, start/stop manual cleaning
(→Manual cleaning)
6.2 Manual cleaning
Proceed as follows
Description
Press for 1 s.
The ScreenMatic screen is rotated by 1 revolution.
Press the button again for 1 s: The rotational movement stops prematurely.
6.3 Automatic cleaning
Due to the build-up of debris the water level on the ScreenMatic screen also rises. When the sensor in the control device comes into contact with the water, it triggers the rotational movement of the ScreenMatic screen.
By briefly moving the ScreenMatic screen back several times a larger line of debris is formed, which can be better removed by the stripper.
Sequence of an automatic cleaning cycle
Rotational movement of the ScreenMatic screen
Normal soiling
1.
Contact of the sensor with water
Brief movement backward
2.
Contact of the sensor with water
Brief movement backward
3.
Contact of the sensor with water
Brief movement backward
4.
Contact of the sensor with water
One rotation forward
The debris is conveyed into the debris tray.
Heavy soiling or incorrectly aligned control device (perma- nently high water level on the ScreenMatic screen)
1.
Contact of the sensor with water
Brief movement backward, then one rotation for-
ward
The debris is conveyed into the debris tray.
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6.4 Time-dependent cleaning
The ScreenMatic rotating screen unit executes a cleaning cycle after a set interval depending on the ambient temperature. This ensures cleaning at regular intervals
if the sensor is soiled or defective,
if there is very little soiling on the screen and/or low flow rates (e.g. when the SFC of the filter pump is acti-
vated).
Ambient temperature
Interval
Rotational movement of the ScreenMatic screen
10 °C
6 hours
One rotation forward
The debris is conveyed into the debris tray.
10°C20°C
4 hours
20 °C
3 hours
6.5 System messages
LED
Malfunction
Possible cause
Remedy
Resetting the system message
Flashes
green/red
No automatic cleaning cy- cle within 48 hours
Sensor soiled
Clean the sensor. Descale the sensor.
Automatic reset after rem-
edy of malfunction
No flow of water
Filter pump is not operating
Start up the filter pump.
No water detected by the
sensor
Control device incorrectly posi- tioned
Correctly position the control de- vice
Control device defective
Replace the control device.
Insufficient conductivity of the water
Increase the water hardness with OptiPond
Insufficient pump capacity
Adjust the pump capacity accord- ingly
Flashes red
20 automatic cleaning cy-
cles in succession
ScreenMatic screen soiled
Start manual the cleaning
cycle and use a brush to clean the ScreenMatic screen on the side of the water distributor (Manual cleaning)
Clean the ScreenMatic
screen from the inside if the mesh is clogged by a bio- film (→Cleaning/replacing
the ScreenMatic screen)
Automatic reset after rem-
edy of malfunction
Sensor soiled
Clean the sensor.
Control device incorrectly posi- tioned
Correctly position the control de- vice
Pump capacity too high
Adjust the pump capacity accord- ingly
Flashes green
ScreenMatic screen not ro-
tating although a manual cleaning cycle was trig- gered.
Motor cable plug not connected
or incorrectly connected to the
control device
Connect the plug, check that it is
correctly seated.
Motor defective
Replace motor
Off
ScreenMatic screen not ro-
tating although a manual cleaning cycle was trig- gered.
Connection cable plug not con-
nected or incorrectly connected
to the transformer
Connect the plug, check that it is
correctly seated.
Transformer not connected to the mains voltage
Connect the transformer to the mains voltage.
Transformer defective
Replace transformer
Control device defective
Replace the control device.
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7 Remedy of faults
Malfunction
Possible cause
Remedy
No flow of water Filter pump not switched on
Switch on the filter pump, connect the power plug
Supply to filter system or return to pond blocked
Clean the supply and/or return
Water flow insufficient
Hose kinked or clogged
Check, clean or replace the hose if necessary.
Excessive loss in the hoses due to friction
Reduce hose length to reduce frictional loss
Insufficient pump capacity
Adjust the pump capacity accordingly
Water remains cloudy
Insufficient circulation of the water
Adjust the pump capacity accordingly
The water is extremely soiled.
Optimise the circulation of the water in the pond.
Remove algae and leaves from the pond. Change the water. If the water is particularly contaminated, change
30% of the water to avoid damage to the fish.
Too many pond animals
Reduce number of pond animals
Guide value: approx. 600 mm fish length per 1 m3 pond
water
ScreenMatic screen is clogged
Clean or replace the ScreenMatic screen.
Foam filters soiled
Clean foam filters
No water at the pond inlet Pond inlet blocked
Clean the pond inlet.
Filter pump is not operating.
Start up the filter pump.
Water level in the container too
low, foam filters are not com- pletely immersed in water.
The water level is initially lower when new foam fil-
ters are fitted as they have not yet been colonised by bacteria.
It takes several weeks for the bacteria to become
established and the foam filters to become fully ef- fective.
Use OASE filter starter Biokick to speed up the col-
onisation of bacteria.
The separating plate is missing. (Only BioTec ScreenMatic² 40000/60000)
Insert the separating plate.
8 Maintenance and cleaning
Attention!
Dangerous electrical voltage.
Possible consequences: Death or severe injury. Protective measures: Isolate the unit prior to reaching into the water and carrying out any work on the unit.
Secure the unit from being switched on inadvertantly.
Do not use aggressive cleaning agents or chemical solutions as they could attack the housing or impair the function of the unit.
Recommended cleaning agent for removing stubborn limescale deposits: Pump cleaning agent PumpClean from OASE. Vinegar- and chlorine-free household cleaning agent.
After cleaning, thoroughly rinse all parts in clean water.
8.1 Regular cleaning work
Empty the debris tray: The cleaning cycle is dependent on the degree of soiling of the pond. Remove the debris tray. (Hinging the screen holder up/down)
Clean the ScreenMatic screen: If the ScreenMatic screen becomes clogged, clean the ScreenMatic screen downstream of the water dis-
tributor using the brush. For this, manually activate the SceenMatic screen. (Manual cleaning)
Carry out intensive cleaning with the pump cleaning agent PumpClean from OASE:
(→Cleaning/replacing the ScreenMatic screen)
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8.2 Cleaning foam filters
M
It is necessary to clean the foam filters as soon as the water exceeds the 100% mark on the separating plate.
Do not use any chemical cleaning agents as they would kill the filter bacteria.
Prerequisite:
The filter pump is switched off.
The container is open. (Opening the container)
The screen holder is hinged up. (Hinging the screen holder up/down)
How to proceed: M
1. Insert the plug into the outlet from the inside to close off the outlet. Remove the separating plate to facilitate access if applicable.
2. Switch on the filter pump until the foam filters are covered with water, then switch off the filter pump.
3. Compress all foam filters several times with the foam cleaning device.
4. Allow the dirty water to drain away. Open the dirt outlet slide valve and close it again when the container is empty.
5. Repeat steps 2 4 as required.
6. Rinse the container with clear water to remove any loosened dirt particles. To do this, first carry out step 2, then step 4.
7. Remove the plug from the inside of the outlet.
8. Close the dirt outlet slide valve.
9. Hinge down the screen holder, insert the debris tray and switch on the filter pump.
8.3 Cleaning/replacing the substrate tubes
The substrate tubes are filled with zeolite on delivery. OASE recommends replacing the zeolite with Phosless when the bacteria are established and the foam filters are fully effective.
Prerequisite:
The filter pump is switched off.
The container is open. (Opening the container)
The screen holder is hinged up. (Hinging the screen holder up/down)
How to proceed: N BioTec ScreenMatic2 40000/60000:
1. Remove the separating plate.
2. Remove the substrate tubes and clean them or replace their contents. BioTec ScreenMatic
2
40000: Two substrate tubes
BioTec ScreenMatic
2
60000: Three substrate tubes
When inserting, push the substrate tubes against the wall opposite to the outlet.
BioTec ScreenMatic2 140000:
Remove the substrate tubes individually and clean them or replace their contents. BioTec ScreenMatic
2
140000: Twelve substrate tubes
8.4 Cleaning/replacing the ScreenMatic screen
Prerequisite:
The filter pump is switched off.
The container is open. (Opening the container)
The debris tray is removed. (Hinging the screen holder up/down)
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How to proceed: O
1. Remove the screw for fastening the control device, remove the control device and place it carefully to the side. If necessary, disconnect the motor cable plug from the control device. Mark the position of the control device on a side section for reassembly.
2. Take the ScreenMatic rotating screen unit out of the screen holder. Biotec ScreenMatic
2
40000/60000: Press the locking clips on both sides and remove the ScreenMatic
rotating screen unit.
Biotec ScreenMatic
2
140000: Press the ScreenMatic rotating screen unit in the direction of the water dis-
tributor and remove.
3. Undo the nuts on the side section, and remove the side section and stripper.
4. Release the clamping lever and remove the ScreenMatic screen. Thoroughly clean the stripper. Thoroughly clean both sides of the ScreenMatic screen. Replace the ScreenMatic screen if necessary. Use the pump cleaning agent PumpClean from OASE.
5. Reassemble the ScreenMatic rotating screen unit in the reverse order and place it into the screen holder. When tensioning the ScreenMatic screen, ensure that the clamping lever engages.
8.5 Replacing foam filters
Prerequisite:
The filter pump is switched off.
The container is open. (Opening the container)
The screen holder is hinged up. (Hinging the screen holder up/down)
How to proceed: O
1. Press both locking clips on the foam holder.
2. Remove the foam holder plate and foam filter.
3. Push a new foam filter onto the foam holder, fit the foam holder plate and push down until the two locking clips engage in the foam holder plate.
Note!
Recommendation regarding the replacement of foam filters:
Only partially replace the foam filters at intervals of at least a week so as not to impair the biological clean- ing action too much.
Never replace more than 50 % of the foam filters at any one time.
9 Storage/Over-wintering
The unit is protected from frost:
The unit can be operated as long as the water temperature does not go below +4 °C. The deeper areas of the pond have a water temperature of approx. +4 °C in winter and are essential for the
fish. By taking the following measures it is possible to reduce the cooling effect on the water of the circulation by the filter system:
Position the pump nearer to the surface of the water so that only colder water closer to the surface of the pond enters the pump.
Insulate the return pipes from the filter system into the pond.
Do not allow water to flow into the pond via a water course.
The unit is not protected from frost:
Take the unit out of operation at water temperatures below +C or, at the latest, when freezing temperatures are to be expected.
Drain the unit as far as possible, clean thoroughly and check for damage.
Empty all hoses, pipes and connections as far as possible.
Leave the slide valves open.
Cover the filter container to prevent the penetration of rain water.
Protect pipes and slide valves that are in contact with water from frost.
Page 24
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38
10 Wear parts
The following components are wear parts and are excluded from the warranty:
Foam filters
Substrate tubes
ScreenMatic screen
11 Disposal
Do not dispose of this unit with domestic waste! For disposal purposes, please use the return system provided. Disable the unit beforehand by cutting off the cables.
12 Technical data
Description
BioTec ScreenMatic2
40000
60000
140000
Power pack
Primary rated voltage
V AC
230
230
230
Mains frequency
Hz
50
50
50
Secondary rated voltage
V DC
12
12
12
Permissible ambient temperature
°C
-10 +35
-10 +35
-10 +35
Control device Power consumption
W 5 5
5
Permissible ambient temperature
°C
-10 +35
-10 +35
-10 +35
Cable length Power pack m 2.10
2.10
2.10
Control device
m
5.00
5.00
5.00
Foam filter
Number of blue foam filters
pce. 2 2
4
Number of red foam filters
pce. 3 3
7
Number of purple foam filters
pce. 3 3
7
Special filter pellets
kg
2.50
3.50
14.50
Removal of coarse dirt particles
µm
300
300
300
Permissible water temperature
°C
+4 +35
+4 +35
+4 +35
Inlet
Quantity
pce. 2 2
2
Connection, stepped hose adapter
mm
25, 32, 38
25, 32, 38
25, 32, 38, 50
''
1, 1¼, 1½
1, 1¼, 1½
1, 1¼, 1½, 2
Connection, UVC clarifier
Bitron C 36 W /55 W / 72 W / 110 W
Bitron Eco 120 W / 180 W / 240 W
Vitronic 18 W / 24 W / 36 W
Outlet Quantity
pce. 1 1
1
Connection DN 75
DN 75
DN 110
Dirt outlet Quantity
pce. 1 1
1
Connection DN 50
DN 50
DN 75
Circulation capacity Min.
l/h
4000
6000
8000
Max.
l/h
9000
11000
17500
Maximum pond volume
Without fish population
m3
40
60
140
With fish population
m3
20
30
70
Including koi carp
m3
10
15
35
Dimensions
Length
mm
788
788
1200
Width
mm
590
590
800
Height
mm
454
554
760
Weight
Without water
kg
20
25
95
Page 25
319
BTC0040
Page 26
320
Pos.
BioTec ScreenMatic²
40000/60000
16
42383
17
44178
18
44184
19
42325
20
44177
21
44183
22
42954
23
19512
24
19506
25
44337
26
25691
27
42949
28
44179
29
25000
30
45321
31
44182
32
34859
38
44308
39
42450
BTC0041
BTC0043
BTC0044, BTC0045
Page 27
321
BioTec ScreenMatic²
Pos.
40000
60000
33
34670
34670
34
42895
42896
35
26305
34733
36
25524
25524
37
42893
42894
BTC0042
Page 28
322
BTC0034
Page 29
323
Pos.
BioTec ScreenMatic²
140000
14
42384
15
44178
16
44186
17
42326
18
44177
19
44183
20
42954
21
19512
22
19506
23
44338
24
25691
25
42949
26
44179
27
25000
45
44308
46
42450
47
34367
BTC0035
BTC0036
Page 30
324
Pos.
BioTec ScreenMatic²
140000
28
34670
29
42896
30
34733
31
25542
32
25922
33
25546
34
25547
35
25524
36
42894
BTC0039
Page 31
325
Pos.
BioTec ScreenMatic²
140000
37
19005
38
35255
39
24229
40
24230
41
34253
42
25996
43
34835
44
44188
BTC0037, BTC0038
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