num 1060 User Manual

NUM 1060

INST ALLATION AND

COMMISSIONING

MANUAL

0101938816/5-E1

10-97 en-938816/5-E1

Despite the care taken in the preparation of this document, NUM cannot guarantee the accuracy of the information it contains and cannot be held
responsible for any errors therein, nor for any damage which might result from the use or application of the document.

The physical, technical and functional characteristics of the hardware and software products and the services described in this document are subject
to modification and cannot under any circumstances be regarded as contractual.

The programming examples described in this manual are intended for guidance only. They must be specially adapted before they can be used in
programs with an industrial application, according to the automated system used and the safety levels required.

© Copyright NUM 1997.
All rights reserved. No part of this manual may be copied or reproduced in any form or by any means whatsoever, including photographic or magnetic
processes. The transcription on an electronic machine of all or part of the contents is forbidden.

© Copyright NUM 1997 software CNC NUM 1060.
This software is the property of NUM. Each memorized copy of this software sold confers upon the purchaser a non-exclusive licence strictly limited
to the use of the said copy. No copy or other form of duplication of this product is authorized.

2 en-938816/5

Table of contents

Table of contents

This executive summary includes only the level 1 and 2 titles. A complete table of contents is given at the beginning
of each chapter.

Part One: Installation

1 General Installation Instructions 1 - 1

1.1 Operating Conditions 1 - 3

1.2 System Power Consumption 1 - 4

1.3 System Cooling 1 - 5

1.4 Interconnections 1 - 6

1.5 Colours of the NUM 1060 Operator Panels 1 - 15

1.6 Screen Saver 1 - 15

2 General System Description 2 - 1

2.1 System Components 2 - 3

2.2 Basic Configuration 2 - 8

2.3 Multipanel Configuration 2 - 8

2.4 Multi-CNC Configuration 2 - 9

2.5 Multirack Configurations 2 - 9

2.6 System Architecture 2 - 10

3 Overall Dimensions - Installation 3 - 1

3.1 QWERTY 14" Colour Operator Panel 3 - 3

3.2 50-Key Panels 3 - 6

3.3 Compact Panel 3 - 12

3.4 Multiplexer Module 3 - 15

3.5 Card Racks 3 - 18

3.6 Machine Panel 3 - 24

3.7 Additional Components 3 - 26

4 System Component Preparation 4 - 1

4.1 Rack Preparation 4 - 3

4.2 Preparing the Compact Panel 4 - 12

4.3 Machine Panel Preparation 4 - 15

4.4 General Operations 4 - 20

5 Interconnections 5 - 1

5.1 CNC/Peripheral Interconnections 5 - 3

5.2 Operator Panel 5 - 8

5.3 Multiplexer Module 5 - 15

5.4 Rack Interconnections 5 - 16

5.5 Machine Panel Interconnections 5 - 22

5.6 NUM Diskette Drive 5 - 28

en-938816/5 3

6 Cards 6 - 1

6.1 Power Supply Cards 6 - 5

6.2 1060 Series II CPU 6 - 7

6.3 1060 Series I Processor 6 - 11

6.4 CPU Cards 6 - 12

6.5 Incremental and Absolute Axis
Measurement Card 6 - 24

6.6 IT/Serial Line Card 6 - 32

6.7 Analogue Input/Output Card 6 - 34

6.8 32-24 I/O and 64-48 I/O Cards 6 - 36

6.9 32-Input/24-Output Card 6 - 42

6.10 32-Input Interface Modules 6 - 46

6.11 24-Output Relay Modules 6 - 50

6.12 32-Input Card 6 - 56

6.13 32-Output Card 6 - 59

7 Cables 7 - 1

7.1 Communication Cables 7 - 5

7.2 Axis Cables 7 - 17

7.3 Analogue I/O, Interrupt and Timer Cables 7 - 44

7.4 Input and Output Cables 7 - 56

7.5 Power Cables 7 - 72

7.6 Video Cable 7 - 76

Part Two: Commissioning

8 Initial Operation 8 - 1
9 Load and Check of the PLC Programme 9 - 1

9.1 Load Procedures 9 - 1

9.2 Checking the PLC Programme: Test of the
Safety Systems 9 - 1

10 Integration of the Machine Parameters (by UT5) 10 - 1
11 Axis Calibration (by UT2) 11 - 1

11.1 General 11 - 3

11.2 Record of Corrections to Be Made 11 - 5

11.3 Operations on Axis Measurement
Correction Tables 11 - 6

12 Interaxis Calibration 12 - 1

12.1 General Description of Interaxis
Calibration 12 - 3

12.2 Interaxis Calibration by Utility 20 12 - 7

12.3 Dynamic Interaxis Calibration 12 - 13

13 Final Inspection 13 - 1

4 en-938816/5

Revisions of the Documentation

Date Index Description

12 - 91 0 Document creation

12 - 92 1 Inclusion of Series II

Inclusion of new components:

- 9" and 10" operator panels

- machine panel

- 2-slot extension rack

- 32-input interfacing module

- 24-output relay module

- IT card - Serial lines

Record of Revisions

03 - 94 2 Inclusion of the analogue 8-input/8-output card

Miscellaneous corrections

08 - 94 3 Inclusion of utility 20

Miscellaneous corrections

04 - 96 4 Inclusion of new components:

- version 2 machine processor

- UC SII CPU

- 32-24 and 64-48 I/O cards

- 32-input or 32-output cards with LMI connectors

- compact panel

- new 32-input interfacing module

- new 24-output relay module

- axis interface module

- NUM diskette drive
Inclusion of axes with absolute measurement

en-938816/5-E1 5

Date Index Description

04 - 97 5 Inclusion of new components:

- version 2 CNC processor

- NUM keyboard

- 50-key keyboard with LCD screen
Improvement of existing components
Miscellaneous corrections and additional information.

10 - 97 5 - E1 Additional information on operating conditions

Modified cable shielding connection to connector plug covers
Modified multiplexer module mounting recommendations
Modified 50-key LCD panel power cable

6 en-938816/5-E1

NUM 1060 Documentation Structure

User Documents

These documents are designed for use of the CNC.

Foreword

Foreword

NUM

OPERATOR

MANUAL

M / W

938821

NUM

OPERATOR

MANUAL

T / G

938822

NUM

PROGRAMMING

MANUAL

M

938819

Integrator Documents

These documents are designed for setting up the CNC on a machine.

NUM 1060

INSTALLATION

AND

COMMISSIONING

MANUAL

NUM

PARAMETER

MANUAL

NUM

AUTOMATIC

CONTROL

FUNCTION

PROGRAMMING

MANUAL

LADDER LANGUAGE

NUM

PROGRAMMING

MANUAL

T

938820

938816

938818

938846

en-938816/4 7

List of NUM 1060 Utilities

A series of utilities are available for the NUM 1060 CNCs for integration and use of the systems.
These utilities may be included in the basic version or available as options.
Depending on the function performed by each utility, its use is described in the integration manual or operator manual,

as appropriate.
The table below lists the utilities and gives the references of the document describing them:

Utility Name Manual Chapter
UT2 axis calibration installation and commissioning manuals (938 816) 10
UT3 resident macros operator manuals (938 821 and 938 822) 8
UT5 parameter integration parameter manual (938 818) 12
UT7 programme debugging automatic control function programming manual - 16

Ladder Language (938 946)
UT12 option locking operator manuals (938 821 and 938 822) 8
UT20 interaxis calibration installation and commissioning manual (938 816) 11
UT22 integration of axis parameters SETTOOL Manual (938 924) 8

8 en-938816/4

Installation and Commissioning Manual

This manual includes two parts:

- installation: physical integration of the numerical control with the machine and its environment,

- commissioning: adaptation of the CNC to the machine configuration.

Part One: Installation

General requirements concerning the CNC environment:

- operating conditions

- power consumption

Chapter 1

General

Installation

Instructions

- heat dissipation

- electrical specifications

- equipment colour.

Foreword

Chapter 2

General

System

Description

Chapter 3

Overall

Dimensions

—

Installation

Detailed explanation of the various possible configurations.
Overview of the system architecture.

Data used for installation of the components:

- detailed configuration

- overall dimensions

- mounting dimensions.

Card layout in racks.
Rack addresses.

Chapter 4

System
Component
Preparation

Temperature probe wiring.
Operations on the UC SII CPU.
Preparing the compact panel.
Preparing the machine panel.
Replacing fuses.
Wiring the watchdog.

en-938816/4 9

Chapter 5

Interconnections

Chapter 6

Cards

Chapter 7

Cables

Wiring diagram for the different configurations.
General data and connections:

- CNC panels

- compact panel

- multiplex module

- racks

- machine panels

- NUM diskette drive.

General data and interconnection of the cards comprising the system.

Wiring diagrams for the following cables:

- communication

- axes

- analogue inputs/outputs, interrupts and timer

- inputs and outputs

- power supply

- video/panel.

10 en-938816/4

Part Two: Commissioning

Chapter 8

Initial

Operation

Foreword

Initial operation procedure.

Reference to the PLC Function Programming Manual and checking instructions.
Specific features of the compact panel.

Chapter 9

Load and Check

of the PLC

Programme

Chapter 10

Integration

of the Machine

Parameters

Chapter 11

Axis

Calibration

Reference to the Parameter manual.

Correction of the axis position measurement read by the coupler according to the real
position on the axis.

en-938816/4 11

Chapter 12

Interaxis

Calibration

Chapter 13

Final

Inspection

Correction of the offsets on a slave axis according to the position on a master axis.

Recommended inspection by machining of a reference part.

12 en-938816/4

Use of the Installation and Commissioning Manual

Procedures

The manual includes procedures (in particular in Chapters 11 and 12).
The actions required are presented as follows:

Foreword

Reset the system. ☞

On the right are indicated the keys to be pressed in two possible forms:

Square keys: correspond to keys on the operator panel.

EXIT

Rectangular keys: correspond to software keys located in the bottom part of the screen and actuated
by function keys (F2-F11) located under the screen.

Y

Dealers

The list of NUM dealers is given at the end of the manual.

Questionnaire

To help us improve the quality of our documentation, we request you return to us the questionnaire at the end of this
manual.

en-938816/4 13

14 en-938816/4

Part One

INSTALLATION

General Installation Instructions

1 General Installation Instructions

1.1 Operating Conditions 1 - 3

1.2 System Power Consumption 1 - 4

1.3 System Cooling 1 - 5

1.4 Interconnections 1 - 6

1.4.1 Mains 1 - 6

1.4.2 Protective and Signal Earth 1 - 6

1.4.3 Functional Earth 1 - 7

1.4.3.1 Equipment Operating at Relatively Low
Frequency and Low Signal Levels 1 - 7

1.4.3.2 Modern Equipment Operating at High
Frequency and High Signal Levels 1 - 8

1.4.4 Equipment Immunity 1 - 10

1.4.4.1 Reduction at the Source (interference
suppression) 1 - 10

1.4.4.2 Reduction of Couplings 1 - 11

1.4.4.3 Equipment Hardening 1 - 12

1.4.5 Diagram of the 0 V, Frame and Protective
Earth Links 1 - 13

1.5 Colours of the NUM 1060 Operator Panels 1 - 15

1.6 Screen Saver 1 - 15

1

en-938816/5 1 - 1

1 - 2 en-938816/4

General Installation Instructions

1.1 Operating Conditions

!

Do not unplug any subassemblies (cards, circuits) with the system live.

Do not solder the equipment when live.

Use earthed soldering irons.

Do not use testers with an output voltage ≥ 5 VDC.

NUM equipment complies with the following standards:

Reference standard Level
Temperatures IEC 1131
Mechanical stresses IEC1131
Mains variation IEC1131
Mains brownouts IEC1131
Electrostatic discharge (ESD) IEC 1000-4-2 Level 3
Electromagnetic field IEC 1000-4-3 Level 3 (excluding video)
Fast electric transients IEC 1000-4-4 Level 3
Electric shock IEC 1000-4-5 Level 3

IEC 1000-4-12
Electromagnetic emissions EN 55022

CAUTION

1

Operating temperature range: Minimum 5 °C, maximum 55 °C.
Cooling: See Sec. 1.3.
The systems must mandatorily be located in power cabinets equipped with:

- efficient door seals,

- air cleaners or air/air heat exchangers,

- possibly air-conditioning units.

en-938816/5-E1 1 - 3

1.2 System Power Consumption

The system power consumption is calculated by adding the system component power consumptions.

Component Power consumption
CNC racks and cards (230 VAC)

• Power supply cards (includes rack consumption)

- 130 W power supply card 45 W

- 60 W power supply card 28 W

•Two-card extension rack 8 W

•CPUs

- UC SII CPU 11 W

- CNC/graphic processor 10.2 W

- graphic processor 10.2 W

- memory card 1.27 W

- machine processor 6.85 W

- version 2 CNC processor 5 W

-optional daughterboard for high-speed line 5 W

- version 1 CNC processor 5.55 W

•Axis card 6.85 W

•IT/serial line card 2 W

•Analogue I/O card 6.7 W

•Input/output cards

- 32/24 I/O card 4 W

- 64-48 I/O card 4 W

- 32-input/24-output card 4 W

- 32-input card 8.44 W

- 32-output card 6.4 W

Panels (230 VAC)

• QWERTY operator panel with 14" CRT 100 W

• 50-key or compact panel with 10" colour CRT 60 W

• 50-key or compact panel with 9" black and white CRT 30 W

50-key panel with LCD screen (24 VDC) 20 W (monitor)
Machine panels (24 VDC)

• Machine panel alone 3.8 W

• 32-input/24-output extension 9.8 W

Additional components (24 VDC)

• 32-input interface module 24 W

• 24-output relay module 19.2 W

• Multiplexer module 25 W

• NUM diskette drive 3.5 W

1 - 4 en-938816/5

General Installation Instructions

1.3 System Cooling

!

The life cycle of electronic equipment is closely related to its operating temperature.

Compliance with the following recommendations will ensure optimal product reliability.

Determining the Air Flow Rate

The heat to be dissipated is at most 175 W for a rack and 100 W for the operator panel.
A more detailed calculation can be made by summing the individual power consumptions of the system components

(see 1.2).

CAUTION

1

The cabinet and pendant must be designed such that the temperature difference between the ambient air of the
components (CNC, CRT) and the ambient air in the shop is less than 10 °C or such that the average annual temperature
of the ambient air of the components does not exceed 40 °C.

The air flow rate required for correct heat dissipation is Q = 0.4 x P
where:
Q = air flow rate (l/s)
P = heat to be dissipated.

Example
For a 50-key panel with 10" colour CRT in a pendant:
P = 60 W
Q = 0.4 x 60 = 24 l/s.

REMARK This calculation should be confirmed by temperature measurements.

Recommendations

Use efficient filters on the cabinet or pendant air intakes.
Do not allow the fans to blow air directly onto the equipment.

en-938816/5 1 - 5

1.4 Interconnections

1.4.1 Mains

Supply of the system by the single-phase 230 V mains does not require an isolation transformer but must:

- be independent of disturbed systems: connection as far upstream as possible on the general system, routing away

from power, high interference or low level cables,

- include the supervision, protection and cutout components specific to the system.
The installed power must be approximately twice the power rating (For the power consumptions of the system

components, see 1.2) to cater for transient overloads (peaks of around 10 times the rated value for a few cycles).
On mains that may be subject to interference such as:

- voltage or frequency variations,

- microbreaks due to mains equipment switching,

- power failures that are short (a few seconds) or long,
the installer must provide devices allowing the system to operate with in the limits defined by the tolerances.

Always earth the neutral of the 230 VAC power supply.

REMARK In the event of problems due to the mains, call in a specialised contractor authorised

to investigate the problem and recommend a suitable power supply source.

1.4.2 Protective and Signal Earth

Definition of the concepts of protective and signal earth:

- protective earth: low impedance, low frequency path between the circuit and earth used in the case of a fault,

- functional earth: low impedance path used between electric circuits for equipotentiality. The purpose of this earth

is the attenuation of all the spurious and accidental voltages that can exist between equipment items over a very

wide frequency band.
These two concepts do not correspond to different circuits.
The frame earth is provided by interconnecting all metal components (building structure, piping, cable trays, equipment

enclosures and equipment).
The earth is the physical connection (earthing well, earthing mat, building earthing system) to which the frame earth

must be connected.

1 - 6 en-938816/5

1.4.3 Functional Earth

q

General Installation Instructions

A distinction is made between two types of electronic equipment:

- relatively low frequency equipment (a few kHz to a few hundred kHz) operating at low signal levels,

- equipment operating at high frequency (a few tens of MHz to a few hundred MHz) and high signal levels.

1.4.3.1 Equipment Operating at Relatively Low Frequency and Low Signal Levels

Such equipment mainly includes analogue systems sensitive to a few mV (or µV).
The most troublesome interference is generated by low and medium frequency electromagnetic fields injected in

particular in the loops between equipment items. High frequency interference is rejected by the natural bandwidth of
the circuit or by low-pass filters.

The following rules must be applied to decrease interference:

- star connection of the common circuits and star connection of the frame earth with a single interconnection between

the two systems,

- when a sensitive wire must be protected against electromagnetic interference by shielding, the shielding is

considered a screen and only one end is connected to the earth so as not to create a loop with an interference current

flow in the shielding.
Wrong: loops between equipment items due to interconnection of the earth and common wires

Voltage generated (U = ZI)

I : Current generated

A

B

AC

magnetic

field

Z: impedance
of link AB

1

uipment item 1 Equipment item 2

E

Right: star connection of earth and common wires

Equ. 1

: frame earth

: protective earth

: 0 V

Equ. 4

Equ. 2

Equ. 3

en-938816/4 1 - 7

1.4.3.2 Modern Equipment Operating at High Frequency and High Signal Levels

Such equipment includes modern logic systems with electronic gates whose switching time are around 1 ns and whose
signal levels are high (static switching margin from 400 mV to 1 V).

The most critical interference is electromagnetic interference at frequencies between 30 and 300 MHz.
Such interference originates in all open coil circuits (relays, contactors, transformers, motors, transformer-driven

lights, etc.), arcing of circuit breakers when tripping, servo-drive switching devices, HF systems located nearby,
electrostatic discharges generated by the operators, etc.

At such frequencies, the earths must be equipotential. However, the impedance of an earthing wire is high at high
frequency (Z=Lω). For instance, for a 2.5 mm2 wire 1 metre long with an inductance L = 1.4 x 10-6 H, the impedance,
which is 0.09 Ω at 10 kHz, becomes 90 Ω at 10 MHz - and the earthing wires do not allow creation of a good frame
earth.

An "earth grid" is used to reduce interference: the equipment items are interconnected by the largest possible number
of links as short as possible.

This is best achieved by using metal parts interconnected by a large number of mounting points ensuring good
electrical conduction (zinc-plated or cadmium-plated steel, stainless steel, removal of paint, use of cleats on aluminum,
etc.).

If the electrical continuity is not sufficiently assured by the mechanical interfacing, the link must be shunted by at least
two short wide bonding braids (length/width ratio ≤ 5 and length < 20 cm).

1 - 8 en-938816/4

Example of Meshing

General Installation Instructions

NUM operator panel made

of zinc-plated steel

(to be mounted on a conductive

surface or connected by shunts)

Conductive seals

or 2 bonding braids

JOGTOOL

MODE

M01

HELP

F11 F12

F3F2

5^6&7*8(9)0_-+=+

S

x off

/

F10F9F8F7F6F5F4

{
[}]

:

`";

MNBVCXZSHIFT SPACE

,<.>/

line

line

DEL

INS

char

char

ALL

home Pg Up

CAPS

VALID
`
?

Pg Dnend

F1

!1@2#3$4%

ESC Q W E R T Y U I O P

CTRL A D F G HJKL

Pendant

Zinc- or cadmium-plated

metal cable trays

Metal frame equipment

with good electrical conduction

of the mounting points

Metal ducts

with conductive mounting

(recommended)

Cabinet mounting points

ensuring good

electrical conductivity

Protective

earthing wire

Earthing terminal

NUM CNC

RELAYS

RELAYS

Structural metal

building beam

Isolating

switch

Earth

DRIVE 1

DRIVE 2

DRIVE 3

Electrical continuity

provided

Earthing terminal

Door hinges

to be shunted

1

Metal power cabinet

Rear view of a lathe

The concepts of signal earth and protective earth coincide for the equipment, i.e. the logical 0 V is connected to the
frame earth in many points.

The logic circuit connecting cable shielding is earthed at both ends, which contributes to the mesh. In addition, the
internal electronics and the enclosure must be at the same potential.

To reduce the loop effects thus created (the field captured depends on the loop surface area), the cables must be
attached to ducts or metal surfaces. This type of wiring has a reductive effect "reductive effect".

In the case of separate power supplies for the logic inputs/outputs, the 0 V of these power supplies must be earthed
and the wiring must be made with "reductive effect".

REMARK The earthing grid is not a protective system. The earthing terminals of the equipment

items must be connected to the general system earthing terminal.

en-938816/4 1 - 9

1.4.4 Equipment Immunity

EMI immunity of the equipment is achieved by:

- reducing the interference generated by the sources,

- reducing the couplings between source and circuit with interference,

- ensuring high immunity of the equipment.
The three approaches are complementary and are used simultaneously.

1.4.4.1 Reduction at the Source (interference suppression)

To limit the interference generated by components outside the system, make sure that:

- all the connections on terminal boards are tight,

- all the interference sources (relays, solenoid valves, motors, etc.) are provided with a suitable protection system.

Examples

Low power AC contactor

Medium and high power AC contactor

Low power DC contactor

+–

220 Ω

1W

0.47 µF

1 - 10 en-938816/4

Three-phase motor

General Installation Instructions

1

M

1.4.4.2 Reduction of Couplings

For correct meshing of the earths (see 1.4.3.2), use metal cards with a conductive surface interconnected (bolted)
together.

Wire with a reductive effect (low surface area loops):

- cables applied against the ducts and metal parts forming the frame earth,

- signal forward and return path in the same cable (twisted pair).
Earth the shieldings of the logic signal cables at both ends.
Interconnect the cable shielding to the earth on 360 degrees:

- with a conductive gland to penetrate through a bulkhead,

- by pinching the shielding with metal covers themselves in contact with the earth for connector plugs.
Connection of a shielding to a frame earth

IDEAL 360-degree

PROHIBITED

ACCEPTABLE

Earthing

rail

CORRECT

Frame Frame

CONTACT

en-938816/4 1 - 11

Interconnection of a Shielding to a Connector Plug Cover
Earth the cable shieldings over 360 degrees: fold the shieldings onto the cables over a length of 1 cm and clamp them

in the cover clamp.

Attachment

screw

SUB D

CONNECTOR

Separate the low-level cables from the power circuits or circuits with interference:

- by physical separation between the cables (at least 30 cm desirable),

- by routing in ducts with separate, distant cable trays,

- by 90-degree crossings.
The analogue inputs (for the servo-drives, for instance) must be differential (common mode rejection).

Particular Case of Servo-Drive Wiring

Location

of the wiring

Cable
clamp

Half-cover

Cables

Cable

shielding

The systems are low level (sensitive to microvolt levels) and low frequency. The link must therefore be protected by
a screen earthed on the CNC side only (see 1.4.3.1) and overshielding on the cable, earthed at both ends for the mesh.

When these recommendations are not applicable (unavailability of cables with double shielding, etc), preference shall
be given to the earthing mesh using a cable with single shielding earthed at both ends.

1.4.4.3 Equipment Hardening

This is related to the equipment design. Particular care was taken to ensure equipment immunity:

- multilayer cards with internal grounding plane,

- stainless steel enclosure of the system and front panels ensuring good contact with the enclosure, with the
assembly forming an excellent Faraday cage,

- metal connectors ensuring continuity with the front panels, provided with metal covers with 360 degree shielding
connection,

- high level of mains filtering at the power supply input,

- opto-isolated binary inputs/outputs with physical separation of circuits with interference.

All these measures make the equipment highly resistant to electromagnetic interference.

1 - 12 en-938816/5-E1

General Installation Instructions

1.4.5 Diagram of the 0 V, Frame and Protective Earth Links

230 VAC

VIDEO/OPERATOR PANEL

AXES

Shielding

SEE DETAIL 2

Screening

(not compulsory)

POWER CABINET

SERVO-DRIVE
Axis or Spindle

1

SEE DETAIL 1

PENDANT

STORAGE UNIT

!

CAUTION

LEGEND

PERIPHERAL

or

or

Shielding not connected at this end

Shielding connected at this end

Twisted wires
0 V

Frame earth

Protective earth

The 0 V of the 24 VDC power supplies must mandatorily be connected to the frame earth

en-938816/5 1 - 13

Detail 1

230 VAC

Detail 2

Axis card

Op. panel

5V

Operator panel

Graphic display

processor

CNC processor or

machine processor card

5V

Video /

1 - 14 en-938816/4

Axes

Screening
not compulsory

Power supply

Shielding

Peripheral

Video / Operator

panel

General Installation Instructions

1.5 Colours of the NUM 1060 Operator Panels

The colours used on the NUM 1060 operator panels are standard colours:

Colour Used on Standard
Dark grey Background RAL 7021
Medium grey Keys RAL 7036
Light grey Keys RAL 7032
Red Side trim PANTONE WARM RED C

1.6 Screen Saver

The CNC has a screen saver system designed to extend the screen life. When the screen saver is activated by the
PLC programme, it turns off the screen after five minutes of keyboard inactivity. Pressing any key redisplays the
previously active page.

1

It is recommended to activate the screen saver by the PLC programme. This is done by setting bit SC_SAVE (%W5.7).

en-938816/4 1 - 15

1 - 16 en-938816/4

General System Description

2 General System Description

2.1 System Components 2 - 3

2.1.1 Operator Panel 2 - 3

2.1.1.1 QWERTY Operator Panel 2 - 3

2.1.1.2 50-Key Panel 2 - 3

2.1.1.3 Compact Panels 2 - 4

2.1.2 Main Rack 2 - 4

2.1.3 Extension Racks 2 - 5

2.1.4 Machine Panel 2 - 5

2.1.5 Additional Components 2 - 6

2.2 Basic Configuration 2 - 8

2.3 Multipanel Configuration 2 - 8

2.4 Multi-CNC Configuration 2 - 9

2.5 Multirack Configurations 2 - 9

2.6 System Architecture 2 - 10

2.6.1 1060 Series II System 2 - 10

2.6.1.1 1060 Series II with Biprocessor 2 - 10

2.6.1.2 1060 Series II with UC SII Processor 2 - 11

2.6.2 1060 Series I System 2 - 12

2

en-938816/5 2 - 1

2 - 2 en-938816/5

2.1 System Components

2.1.1 Operator Panel

2.1.1.1 QWERTY Operator Panel

14" Colour Operator Panel

Subassemblies Weight (kg)
Operator panel 16.5
Câble vidéo

General System Description

2

2.1.1.2 50-Key Panel

10" Colour and 9" Monochrome Operator Panels

Subassemblies Weight (kg)
Operator panel 10.7
Video cable

Panel with LCD Display

Subassemblies Weight (kg)
Monitor 3.6
Keyboard 2.1
Video and keyboard cables

en-938816/5 2 - 3

2.1.1.3 Compact Panels

10" colour and 9" monochrome compact panels

Subassemblies Weight (kg)
Operator panel 11
Video cable

2.1.2 Main Rack

The main rack is available in two versions:

1060 Series II Rack

Subassemblies Configuration Weight (kg)
12" single rack (or 19") 4.920
60 W power supply card 1.870

or 130 W power supply card 2.130
UC SII CPU (two CNC card slots) 0.780
Biprocessor CPU Graphic/CNC processor 0.360

(three CNC card slots) Machine processor 0.390

CNC cards Axis cards 0.310

Input/output cards 32-input/24-output cards 0.340

Memory card 0.460

Special interfaces

64-48 or 32-24 I/O card

2 - 4 en-938816/5

1060 Series I Rack

Subassemblies Configuration Weight (kg)
19" single rack (or 12") 6.800

60 W power supply card 1.870
or 130 W power supply card 2.130

CNC cards Graphic processor 0.360

Machine processor 0.390
CNC processor 0.315
Memory card 0.460
Axis cards 0.310
Special interfaces

Input/output cards 32-input cards 0.295

32-output cards 0.490
32-input/24-output cards 0.340
64-48 or 32-24 I/O card

General System Description

The table below gives the maximum number of input/output cards according to the number of slots occupied by CNC
cards in a 12" rack:

Number of CNC cards 4 5 6 or 7
Number of input/

output cards 4 3 2
The table below gives the maximum number of input/output cards according to the number of slots occupied by CNC

cards in a 19" rack:
Number of CNC cards 5 or 6 7 8 or 9 10 11 or 12 13 14 or 15

Number of input/
output cards 8765432

2.1.3 Extension Racks

Two types of extension racks are available:

2

12-Slot Extension Racks

Subassemblies Weight (kg)
12-slot rack 6.800

130 W power supply card 2.130
Fibre-optic connecting cables
Input/output cards 32-intput card (maximum 8) 0.295

(3 to 12) 32-output card (maximum 8) 0.490

32-input/24-output cards 0.340
64-48 or 32-24 I/O card

2-Slot Extension Racks

Subassemblies Weight (kg)
2-slot extension rack (including power supply) 2.140
Fibre-optic connecting cables
Input/output cards 32-input card 0.295

(1 or 2) 32-output card 0.490

32-input/24-output cards 0.340
64-48 or 32-24 I/O card

2.1.4 Machine Panel

Subassemblies Weight (kg)
Machine panel 2.200

Fibre-optic cables
Machine panel extension (optional) 0.300
Handwheel (optional) 0.515

en-938816/5 2 - 5

2.1.5 Additional Components

32-Input Interfacing Modul

Subassemblies Weight (kg)
Interfacing module 0.415

Connecting cable to the input/output card

24-Output Relay Module

Subassemblies Weight (kg)
Relay module 1.250

Connecting cable to the input/output card

Axis Interface Module

Subassemblies Weight (kg)
Axis interface module 0.230

AXE

N°

Axis interface connecting cable

Multiplexer Module

Subassemblies Weight (kg)
Multiplexer module 1.580
Kit of video cables and connector caps

2 - 6 en-938816/5

TTL/RS 232 and RS 485 Adapter

Subassemblies
Adaptor

TTL/adapter connecting cable

Handwheel

Weight: 0.615 kg

General System Description

2

NUM Diskette Drive

Subassemblies
Diskette drive

Serial interface cable

NUM keyboard

en-938816/5 2 - 7

2.2 Basic Configuration

The basic configuration includes the following components:

Operator panel (QWERTY or 50-key or compact panel) + cable
Main rack (1060 Series I or 1060 Series II)
Machine panel (optional, not allowed in a configuration with compact panel)

2.3 Multipanel Configuration

The multipanel configuration (1 CNC/1 to 4 operator panels) includes the following components:

Basic configuration (except compact panel)
Additional operator panels (QWERTY, 50-key)
Multiplexer modules + cables and connector caps

2 - 8 en-938816/5

General System Description

2.4 Multi-CNC Configuration

The multi-CNC configuration (1 operator panel/2 to 4 CNCs) includes the following components:

Basic configuration (except compact panel)
Additional main racks (1060 Series I or 1060 Series II)
Multiplexer module + cables and connector caps

2.5 Multirack Configurations

In the single CNC version (one main rack), the multirack configuration includes the following components:

1060 Series I basic configuration
1 to 6 extension racks (2 or 12 slots) + fibre-optic connecting cables

2

In a multi-CNC configuration, there can be one multirack system per main rack: up to six extension racks per CNC
system.

en-938816/5 2 - 9

2.6 System Architecture

The system is built around the system bus. Two versions are available: Series I and Series II.

2.6.1 1060 Series II System

2.6.1.1 1060 Series II with Biprocessor

Panel

Compact panel ∗

System Bus

CNC/graphic

processor

Memory

Axes

Special

interfaces

Machine

processor

or

Speed reference
Measurement

Origin switch

Outputs

Serial Bus

Serial bus/fibre

adapter

Inputs

optic

or

Optional keyboard

Machine

panel

Interrupts
Analogue inputs/outputs

Serial link

∗ The use of the compact panel precludes the use of a machine panel.

2 - 10 en-938816/5

Machine

panel

extension (I/O)

2.6.1.2 1060 Series II with UC SII Processor

General System Description

Panel

Compact panel ∗

U
C

S

II

optic adapter

System Bus

Graphic
function

Memory

CNC

function

PLC

function

Serial

bus/fibre

Inputs

or

or

RS 232 serial interface

Interrupt

Analogue inputs/outputs

Machine

panel

Machine

panel

extension (I/O)

2

Optional keyboard

Serial Bus

Outputs

Speed reference

Axes

Dedicated

interfaces

∗ The use of the compact panel precludes the use of a machine panel.

Measurement
Origin switch

en-938816/5 2 - 11

2.6.2 1060 Series I System

Panel

Compact panel

∗

System Bus

Graphic

processor

Memory

CNC

processor

Axes

Special

interfaces

or

or

Optional keyboark

Serial link

Speed reference
Measurement
Origin switch

Inputs

Outputs

Machine

processor

Serial Bus

Serial bus/fibre

optic

adapter

Interrupts
Analogue inputs/outputs
Serial link

∗ The use of the compact panel precludes the use of a machine panel.

2 - 12 en-938816/5

Remote

inputs

Remote
outputs

Machine

panel

Machine

panel

extension (I/O)

Overall Dimensions - Installation

3 Overall Dimensions - Installation

3.1 QWERTY 14" Colour Operator Panel 3 - 3

3.1.1 Operator Panel Mounting Parts 3 - 3

3.1.2 Overall Dimensions of the Operator Panel 3 - 4

3.1.3 Cutout for Panel Mounting 3 - 5

3.2 50-Key Panels 3 - 6

3.2.1 50-Key 9" Monochrome and 10" Colour
Panels 3 - 6

3.2.1.1 Operator Panel Mounting Parts 3 - 6

3.2.1.2 Overall Dimensions of the Operator Panel 3 - 7

3.2.1.3 Cutouts for Panel Mounting 3 - 8

3.2.2 50-Key Panels with LCD Display 3 - 9

3.2.2.1 Panel Mounting Parts 3 - 9

3.2.2.2 Overall Dimensions of the Panels 3 - 10

3.2.2.3 Cutouts for Panel Mounting 3 - 11

3.3 Compact Panel 3 - 12

3.3.1 Panel Mounting Parts 3 - 12

3.3.2 Overall Dimensions of the Compact Panel 3 - 13

3.3.3 Cutouts for Compact Panel Mounting 3 - 14

3.4 Multiplexer Module 3 - 15

3.4.1 Multiplexer Module Mounting Parts 3 - 15

3.4.2 Overall Dimensions and Mounting
Dimensions of the Multiplexer Module 3 - 16

3.4.3 Multiplexer Module Mounting on the
QWERTY Operator Panel 3 - 17

3.5 Card Racks 3 - 18

3.5.1 Rack Mounting Parts 3 - 18

3.5.2 Rack Sizes and Clearances 3 - 20

3.5.3 Rack Mounting Cutouts 3 - 22

3.6 Machine Panel 3 - 24

3.6.1 Machine Panel Mounting Parts 3 - 24

3.6.2 Overall Dimensions of the Machine Panel 3 - 25

3.6.3 Cutouts for Machine Panel Mounting 3 - 25

3.7 Additional Components 3 - 26

3.7.1 Mounting of the 32-Input Interfacing Module3 - 26

3.7.2 Mounting of the 24-Output Relay Module 3 - 27

3.7.3 Mounting of the Axis Interface Module 3 - 28

3.7.4 Mounting of RS 232 and RS 485 Adaptors 3 - 28

3.7.5 Mounting of the NUM Diskette Drive 3 - 29

3.7.6 Handwheel Mounting 3 - 30

3.7.7 Overall Dimensions of Sub.D Connector
Covers (Cable) 3 - 31

3.7.8 Overall Dimensions of the Axis Connector
Covers 3 - 31

3.7.9 Mounting of the NUM Keyboard 3 - 32

3

en-938816/5 3 - 1

3 - 2 en-938816/5

3.1 QWERTY 14" Colour Operator Panel

Weight: 16.5 kg

3.1.1 Operator Panel Mounting Parts

Overall Dimensions - Installation

1

3

3

2

1 -Operator panel
2 -Edge trim
3 -Operator panel attaching screw and washer (8)

en-938816/5 3 - 3

3.1.2 Overall Dimensions of the Operator Panel

483

F1

F3F2

!1@2#3$4%

ESC Q W E R T Y U I O P

CTRL A D F G HJKL

5^6&7*8(9)0_-+=+

S

x off

/

F8F7F6F5F4

MNBVCXZSHIFT SPACE

340

F9

:

,<.>/

F10

{
[}]

400

2 4

1

3

JOGTOOL

MODE

M01

F11 F12

ALL

CAPS

`";

`
?

HELP

line

line

DEL

INS

char

char

home Pg Up

VALID

Pg Dnend

399

290

35

Overall dimensions
with multiplexer
module and cables

40

185

≅ 70

20

3 - 4 en-938816/5

Clearance
for cables

97

60

3.1.3 Cutout for Panel Mounting

Overall Dimensions - Installation

89 89 32.532.5

8 M6 holes

Cutout

4 dia. 10 mm holes

451= =

=235=

389

3

466

!

CAUTION

It is recommended to make sure the enclosure over the rear part of the operator panel

provides IP65 protection.

en-938816/5 3 - 5

3.2 50-Key Panels

3.2.1 50-Key 9" Monochrome and 10" Colour Panels

Weight: 10.7 kg

3.2.1.1 Operator Panel Mounting Parts

1

3 - 6 en-938816/5

3

2

1 - Operator panel
2 - Edge trim
3 - Operator panel attaching screw and washer (4)

3.2.1.2 Overall Dimensions of the Operator Panel

Overall Dimensions - Installation

220

252

483

1 2 3

N GHF

A

{

YBV(J)T

}

C

"

PDQ

R

SHIFT

CTRL

HELP

TOOL

MODE

70

294 (for 10") 30

//

'

0

\ ~

7&8 9

M

_

S

?

S

I;U:X

4 5 6

x off

!

∗0= /

INS/

OVER

line
DEL
char

ENTER

3#2@1

197

home
PgUp

end

PgDn

,

]

+K[WZ

E

L

SPACE

JOG

3

253 (for 9")

Clearance
for cables

16

183

62

en-938816/5 3 - 7

3.2.1.3 Cutouts for Panel Mounting

2630

913

Cutout

4 M6 holes

4 dia. 10 mm holes

451= =
466

180

202

REMARK The cutout dimensions are the same as for the compact panel. Only the attaching

holes differ between the two types of panels.

!

CAUTION

It is recommended to make sure the enclosure over the rear part of the operator panel

provides IP65 protection.

3 - 8 en-938816/5

3.2.2 50-Key Panels with LCD Display

Weight: 3.6 kg for the monitor and 2.1 kg for the keyboard

3.2.2.1 Panel Mounting Parts

1 2

Overall Dimensions - Installation

3

34

1 - Monitor
2 - Keyboard
3 - Keyboard and monitor attaching screws (10)
4 - Seal

!

CAUTION

The liquid cristals contained in the LCD displays are a health hazard if spilled due to breakage

of the display.

In case of contact with the eyes or mouth, rinse immediately with a large amount of water.

In case of contact with the skin or clothing, clean with alcohol then rinse with a large

amount of water.

en-938816/5 3 - 9

3.2.2.2 Overall Dimensions of the Panels

260

200 5 320 82 5

1 2 3

N GHF

A

{

YBV(J)T

}

C

"

PDQ

L

R

SHIFT

CTRL

HELP

MODE

TOOL

'

_

I;U:X

]

E

SPACE

\ ~0

7&8 9

M

S

?

4 5 6

S

x off

!

3#2@1

,

∗0= /

+K[WZ

home

INS/

PgUp

OVER

ENTER

line

end

DEL

JOG

PgDn

char

242

76

260

242

F10F9F8F7F6F5F4F3F2F1 F12F11

182 302

3 - 10 en-938816/5

3.2.2.3 Cutouts for Panel Mounting

Overall Dimensions - Installation

302

Cutout for
monitor

155.8

4.8

25.825.8

200

242

4.8

182

Cutout for
keyboard

4 M4 holes

191.6

21

200

242

6 M4 holes

4.8

155.8

REMARK The monitor and keyboard are interconnected by two 2-metre cables and must

therefore not be more than 1.5 m apart.

3

!

CAUTION

It is recommended to provide an IP65 seal on the enclosure around the rear part

of the panel.

en-938816/5 3 - 11

3.3 Compact Panel

Weight: 11 kg

3.3.1 Panel Mounting Parts

1

2

1 - Panel
2 - Panel attaching screw and washer (6)

!

CAUTION

The panel is not sealed unless the cover is installed over the front panel connectors.

3 - 12 en-938816/5

3.3.2 Overall Dimensions of the Compact Panel

Overall Dimensions - Installation

220

483

F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12

271

G%ME/
7N8S9
4X5Y6
1A2B3

Q.R

DP0

a

FxH

T-=

Z+!

C

308 (for 10") 37

3

202

266 (for 9")

180

80

16

Clearance

for cables

150

60

en-938816/5 3 - 13

3.3.3 Cutouts for Compact Panel Mounting

Cutout

6 M4 holes

=202=

211.6

211.5==

451

211.5

REMARK The cutout dimensions are the same as for the 50-key panels. Only the attachment

holes differ between the two types of panels.

!

CAUTION

It is recommended to make sure the enclosure over the rear part of the operator panel

provides IP65 protection.

3 - 14 en-938816/5

3.4 Multiplexer Module

Weight: 1.580 kg

3.4.1 Multiplexer Module Mounting Parts

Overall Dimensions - Installation

3

1

2

1 - Multiplexer module
2 - Module attaching screws and washers (4)

REMARK The multiplexer module must be located away from the panels:

- In multi-CNC configuration, locate the multiplexer module as far as possible from
the panel, considering that the interconnecting cable is 50 cm long,

- In multipanel configuration, locate the multiplexer modules at least 50 cm from
each of the panels.

en-938816/5-E1 3 - 15

3.4.2 Overall Dimensions and Mounting Dimensions of the Multiplexer Module

360
348==

=70=

4 dia. 5 mm holes

for M4 screws

336==

15

102

145

69

145

Clearance

for cables

3 - 16 en-938816/5

Overall Dimensions - Installation

3.4.3 Multiplexer Module Mounting on the QWERTY Operator Panel

The multiplexer module should not be mounted on the QWERTY panel.

3

This setup should no longer

be used

See 3.4.1

en-938816/5-E1 3 - 17

3.5 Card Racks

Weight of 19" main racks and 12-slot extension rack with cards: 13 to 15 kg (see 2.1 to calculate the rack weight
according to the configuration).

Weight of 12" racks equipped with cards: approximately 10 kg (see 2.1 to calculate the rack weight according to the
configuration).

Weight of 2-slot extension racks with cards: 2.950 kg.

3.5.1 Rack Mounting Parts

Main racks and 12-slot extension racks.

1

3

3 - 18 en-938816/5

2

4

1 - Rack
2 - Rear attachment bracket (2) used optionally
3 - Bracket attaching screw (8) used optionally
4 - Rack attaching screw and washer (4)

2-Slot Extension Racks

Overall Dimensions - Installation

1

3

0

9

1

2

3

5

4

4

1 - 2-slot extension rack
2 - Rear attachment brackets (4) used optionally
3 - Bracket attaching screws (4) used optionally
4 - Rack attaching screw

2

3

en-938816/5 3 - 19

3.5.2 Rack Sizes and Clearances

Main racks and 12-slot extension racks.

483 (19" rack) or 320 (12" rack)

220 (rack without cables)

70

310.4
for air flow

Minimum clearance

20

X

68.5

X = 100: minimum clearance required for the cables
200: minimum clearance required for card extraction

3 - 20 en-938816/5

2-Slot Extension Rack

Overall Dimensions - Installation

220 (rack without cables) X

3

142

116.2

≅ 100≅ 100

265.9

clearance for air flow

X = 100: minimum clearance required for the cables

200: minimum clearance required for card extraction

en-938816/5 3 - 21

3.5.3 Rack Mounting Cutouts

Main racks and 12-slot extension racks

Front mounting or rear mounting

Rear attachment
brackets

39.7 190.5

Holes and cutout

Cutout for front mounting

314

4 M6 holes

=

437 (19" rack) or 274 (12" rack)

465.9 (19" rack) or 303 (12" rack)

=

3 - 22 en-938816/5

Extension Racks

The four attaching screws are preinstalled.

Overall Dimensions - Installation

screwdriver with blade
at least 120 mm long

2

Side mounting
(on panel or rail)

1

3

Holes

4.5

2735

1

3

rear attachment
brackets

Rear mounting
(on panel or rail)

10

2

3

Front panel

left-hand mounting

==

245.9

4 M3 holes

Front panel
right-hand mounting

130

Clearance
rear mounting

en-938816/5 3 - 23

3.6 Machine Panel

Weight: 2.200 kg unequipped (add 0.300 kg for the extension and/or 0.515 kg for the handwheel depending on the
configuration).

3.6.1 Machine Panel Mounting Parts

3 - 24 en-938816/5

1

2

1 - Machine panel
2 - Machine panel attaching screw (4)

3.6.2 Overall Dimensions of the Machine Panel

Overall Dimensions - Installation

483

177

280

122

80

3

3.6.3 Cutouts for Machine Panel Mounting

50

30

3

60

With handwheel

Overall dimensions with
extension connecting cable

Overall dimensions without
extension

=

4 M6 holes

167

= 101.6

=

!

451
466

CAUTION

=

It is recommended to make sure the enclosure over the rear part of the operator panel

provides IP65 protection.

en-938816/5 3 - 25

3.7 Additional Components

3.7.1 Mounting of the 32-Input Interfacing Module

The 32-input interfacing module is available in two models.

Model 1: P/N 263 202 926

Weight: 0.415 kg.

80

82

MOD. INTERFACE 32 E

71

Model 2: P/N 263 900 001

Weight: 0.300 kg.

86

60

Mounted by snapping to extrusions complying with standards EN 50022 (or NF C 63-015) and EN 50035
(or NF C 63-018).

183

MOD. INTERFACE 32 E

183

REMARK Tighten the cable attaching screws in the terminals to a maximum torque of 0.4 Nm

(IEC 947.1).

3 - 26 en-938816/5

3.7.2 Mounting of the 24-Output Relay Module

The 24-output relay module is available in two models.

Model 1: P/N 263 202 931

Weight: 1.250 kg.

Overall Dimensions - Installation

96

98

69

Model 2: P/N 263 900 002

Weight: 1.050 kg.

96

98

376

MOD. RELAYAGE 24 S

MOD. RELAYAGE 24 S

3

69

Mounted by snapping to extrusions complying with standards EN 50022 (or NF C 63-015) and EN 50035
(or NF C 63-018).

376

REMARK Tighten the cable attaching screws in the terminals to a maximum torque of 0.4 Nm

(IEC 947.1).

en-938816/5 3 - 27

3.7.3 Mounting of the Axis Interface Module

Weight: 0.230 kg.

0 1

INT.5V

ADDRESS

ENCODER

!

POWER SUPPLY

12

EXT.

B-

Z.DATA+

Z.DATA-

POWER

SUPPLY ON

0V

RCLK+

RCLK-

0V

ENCODER P.S

ECLK+

ECLK-

ENCODER SPEED REF. HOME SWITCH

160

700/800

SPEED+

SPEED-

SPINDLE 2

SPINDLE 1

HANDWHEEL

SPEED-

HOME SW

1000

SW.IN

SW.OUT

SPINDLE

SPINDLE

SW.OUT

HWHEEL

SPINDLE

SPINDLE

EXT.SUPPLY

5-24V

HWHEEL

HWHEEL

HWHEEL

0V

86

53

700/800 1000

SIM+

SIM-

AXIS

N°

2VS-A+A-B+

ANALOG.AXIS

263900000

Mounted by snapping to extrusions complying with standards EN 50022 (or NF C 63-015) and EN 50035
(or NF C 63-018).

REMARK Tighten the cable attaching screws in the terminals to a maximum torque of 0.4 Nm

(IEC 947.1).

3.7.4 Mounting of RS 232 and RS 485 Adaptors

10

10

=

=

==

2 dia. 3.2 mm holes

9-Pin Sub.D

male connector

70

80 for cable

3 - 28 en-938816/5

29

85

88

15-contact female
Sub.D connector

80

80 for cable

3.7.5 Mounting of the NUM Diskette Drive

Overall dimensions

Overall Dimensions - Installation

75

147

67

4313

50

Clearance for cables and switch

Holes and cutout

123
115= =

4 M4 holes

Cutout

174

44

3

en-938816/5 3 - 29

3.7.6 Handwheel Mounting

Overall dimensions

46.5

-

==

108

+

==

108

Holes and cutout

4 M5 holes

ø 63.5

3

52
62 60

35

3 - 30 en-938816/5

ø 67

7.5

89

==

==

89

Overall Dimensions - Installation

3.7.7 Overall Dimensions of Sub.D Connector Covers (Cable)

C

Number of contacts A B C

9311641
15 53 16 38
25 53 16 45
37 70 24 51

B

A

REMARK The dimensions given in the table are rounded off and correspond to the product line

of a particular supplier. They could differ slightly for other suppliers.

3.7.8 Overall Dimensions of the Axis Connector Covers

3

74

18

54

en-938816/5 3 - 31

3.7.9 Mounting of the NUM Keyboard

212

305

203.6 4.2

211.530 211.5

8 x 2 foam seal

483

Cutout: 446=

6 dia. 5 mm holes for M4 screws
Drill the seal

=

Cutout: 188 =

=

3 - 32 en-938816/5

System Component Preparation

4 System Component Preparation

4.1 Rack Preparation 4 - 3

4.1.1 Card Layout in the Main Rack 4 - 3

4.1.1.1 Layout in a 19" Rack 4 - 3

4.1.1.2 Layout in a 12" Rack 4 - 3

4.1.1.3 CNC Card Layout in a 1060 Main Rack 4 - 4

4.1.2 Card Layout in the Extension Racks 4 - 5

4.1.2.1 Input/Output Card Layout in the 12-Slot
Rack 4 - 5

4.1.2.2 Input/Output Layout in the 2-Slot Rack 4 - 5

4.1.3 Addition of Input/Output Cards 4 - 6

4.1.3.1 Machine Processor Programmed in
Assembler Language 4 - 6

4.1.3.2 Machine Processor Programmed in Ladder
Language 4 - 6

4.1.4 Address Assignment to the Racks 4 - 7

4.1.5 Wiring of the Temperature Probe 4 - 8

4.1.6 Operations on the UC SII CPU 4 - 9

4.1.6.1 Replacing the Battery 4 - 10

4.1.6.2 Adding an SRAM Memory Module 4 - 11

4.2 Preparing the Compact Panel 4 - 12

4.2.1 Removing the Rear Cover 4 - 12

4.2.2 Relocating the Keyboard Connector 4 - 13

4.2.3 Installing the Key Customisation Label 4 - 14

4.3 Machine Panel Preparation 4 - 15

4.3.1 Address Assignment to the Machine Panel 4 - 15

4.3.2 Handwheel Installation 4 - 16

4.3.3 Installing the Machine Panel Extension 4 - 17

4.3.4 Installing the Labels 4 - 18

4.4 General Operations 4 - 20

4.4.1 Replacing Fuses 4 - 20

4.4.1.1 Rack Fuses 4 - 20

4.4.1.2 50-Key 10" Panel Fuse 4 - 20

4.4.1.3 50-Key LCD Panel Fuse 4 - 20

4.4.1.4 10" Compact Panel Fuse 4 - 21

4.4.1.5 Machine Panel Fuse 4 - 21

4.4.2 Wiring of the Watchdog, Safety Daisy
Chain 4 - 21

4

en-938816/5 4 - 1

4 - 2 en-938816/4

System Component Preparation

4.1 Rack Preparation

4.1.1 Card Layout in the Main Rack

The CNC cards are installed one after the other starting from the right.
The input/output cards are installed leftward from the first slot available after the CNC cards.
Empty slots are to be covered with blanking plates (10, 20 and 30 mm).

4.1.1.1 Layout in a 19" Rack

11

1213 109876543210

4

I/O card slots

12 11 10 8 7 6 5

4.1.1.2 Layout in a 12" Rack

CNC card slots

Power supply card

9

6543210

CNC card slots

I/O card slots

8765

Power supply card

en-938816/4 4 - 3

4.1.1.3 CNC Card Layout in a 1060 Main Rack

To ensure correct operation of the system, install the cards in the order shown in the diagram below:

10

UC SII CPU

Other CNC cards

3210

Memory card

CNC processor card

1060 Series I

Graphic processor card

Machine processor card

Other CNC cards

210

Other CNC cards

Memory card

Machine processor card

CNC/graphic processor card

Monoprocessor 1060 Series IIBiprocessor 1060 Series II

REMARK For a system using QVN cards (see DISC Integration Manual) and/or IT/serial line

cards, place these cards immediately to the left of the memory card.

4 - 4 en-938816/5

4.1.2 Card Layout in the Extension Racks

The input/output cards are installed starting from the right.
Cover empty slots with blanking plates.

4.1.2.1 Input/Output Card Layout in the 12-Slot Rack

System Component Preparation

4

12 11 10 8 7 6 59

4.1.2.2 Input/Output Layout in the 2-Slot Rack

Power supply card

4321

Power supply card

21

en-938816/4 4 - 5

4.1.3 Addition of Input/Output Cards

4.1.3.1 Machine Processor Programmed in Assembler Language

When power is applied, the machine processor detects the input/output cards present in the racks by scanning leftward
from the rightmost card:

- in the main rack,

- in the extension racks, in numerical order of the racks (see 4.1.4).
The machine processor addresses individual inputs and outputs in the order of card identification.
This means that insertion of a new input or output card changes the addresses of the following input and output cards

and therefore requires modifying the machine processor programme.

!

CAUTION

A new input/output card must be added to the left of the last card of the same type

whenever possible.

If this is not possible (addition of an input or output card between two cards of the same

type), it is necessary to reprogramme the machine processor (see the Automatic Control

Function Programming Manual - Assembler Language) to take into account the offset

created in the inputs and outputs.

4.1.3.2 Machine Processor Programmed in Ladder Language

Each input and output card is identified by its physical location in the system.
The input and output addresses already allocated are therefore not modified by insertion of a new card.
Only the new input and output addresses need to be programmed (see the Automatic Control Function Programming

Manual - Assembler Language).

!

CAUTION

Moving an input/output card to another physical location modifies the addressing and

requires reprogramming the machine processor.

4 - 6 en-938816/4

4.1.4 Address Assignment to the Racks

System Component Preparation

Thumbwheel

Main racks and 12-slot

extension racks

Set the rack addresses on the thumbwheel:

Configuration single rack multirack and configuration with machine panel
Main rack address 0 address 7

Extension rack / address from 1 to 6 (different address for each rack)

Thumbwheel

0

1

2

3

5

4

2-slot extension rack

4

en-938816/4 4 - 7

4.1.5 Wiring of the Temperature Probe

Temperature probe

Probe characteristics:

- contact normally closed at ambient temperature < 57 °C,

- contact opening temperature: θ = 60 °C + 3 °C,

- contact closing temperature: θ - 7 to 10 °C,

- maximum current rating: 6 A,

- maximum voltage: 220 VAC.

Recommended use

Connect the probe to a machine processor input.
Include it in the drive enable.
Turn on a lamp on the machine panel by means of an output.

2.8 mm AMP terminal

Temperature probe

Machine processor input

+ 24 VDC

4 - 8 en-938816/5

4.1.6 Operations on the UC SII CPU

Operations which can be performed on the UC SII CPU:

- battery replacement after 18 months of use,

- memory extension by adding an SRAM memory module.
The diagram below shows the locations concerned by these operations:

System Component Preparation

4

2

1

1 - Battery connector
2 - Battery
3 - SRAM memory module location

3

en-938816/4 4 - 9

4.1.6.1 Replacing the Battery

Unplug the battery.

Remove the old battery from the housing.

Snap the new battery into the housing.

Plug in the battery, being careful to insert the connector correctly.

!

CAUTION

The battery must be replaced within 15 minutes so as not to lose the data present in the

RAM. A special capacitor powers the SRAM modules while the battery is being replaced.

4 - 10 en-938816/4

4.1.6.2 Adding an SRAM Memory Module

Position the module at a slant in the connector with the
polarising slot located on the left (1).

Polarising slot

System Component Preparation

4

2

1

Swing the module up to a vertical position until it snaps in place (2).

en-938816/4 4 - 11

4.2 Preparing the Compact Panel

Operations that can be performed on the compact panel:

- relocation of the DIN connector (see 4.2.2)

- installation of the key customisation label (see 4.2.3).
These operations require removing the rear cover (see 4.2.1).

4.2.1 Removing the Rear Cover

Remove the three screws and take off the cover.

Cover

Screws

Location of the items concerned by the operations:

DIN connector support

Rear view

Label installation slot

4 - 12 en-938816/4

System Component Preparation

4.2.2 Relocating the Keyboard Connector

The compact panel is equipped with a keyboard connector (5-contact DIN connector) accessible on the front after
removing the cover.

This location of the DIN connector corresponds to occasional use of a PC type keyboard (seal not ensured when the
cover is removed).

For permanent connection of a PC type keyboard, the DIN connector can be moved to the back of the panel:

DIN connector support
attaching nuts

4

DIN connector located on the front DIN connector relocated on the back of the panel

Unscrew the two DIN connector support attaching nuts.
Turn over the support and reinstall the nuts.

en-938816/4 4 - 13

4.2.3 Installing the Key Customisation Label

The compact panel has six cutomisable keys. The key assignments are identified by a label at the rear of the panel.

Customising the Label Supplied with the Compact Panel:

18

Marking areas

The label can be customised by transfers (Letraset type), Univers 54 font, pitch 12.

Installing the Label on the Rear of the Compact Panel:

18

18

18

18

18

4 - 14 en-938816/5

4.3 Machine Panel Preparation

4.3.1 Address Assignment to the Machine Panel

System Component Preparation

4

Set the machine panel address on the thumbwheel: 1 to 4, with a
different address for each panel.

en-938816/4 4 - 15

4.3.2 Handwheel Installation

The handwheel is installed on the machine panel without its end plate (remove the cap by cutting the plastic pins with
cutting pliers):

1

2

3

1 - Handwheel body
2 - Attachment screws (3)
3 - Bezel attached by two screws

!

CAUTION

The handwheel may interfere with installation of the key labels.

It is therefore recommended to install the labels (see 4.3.4)

before installing the handwheel.

4 - 16 en-938816/4

4.3.3 Installing the Machine Panel Extension

The machine panel extension is installed behind the machine panel.
This operation requires removing the protective cover.

2

1

System Component Preparation

4

5

1 - Machine panel
2 - Machine panel extension
3 - Protective cover
4 - Screws (8)
5 - Spacers (5)

3

4

en-938816/4 4 - 17

4.3.4 Installing the Labels

The machine panel keys are not engraved. Their assignment is specified by installing labels in windows 1 to 7 at the
rear of the panel.

The labels can be:

- the standard labels defined by NUM,

- customised labels.

Set of Labels Supplied with the Machine Panel

ILL10 0001 000100101

Window 1

JOG label

Customisable
window 1

M01

Window 2

+

X

-

Z

-

X

+

Y

-

X

-

Y

+

Z

+

X

+

C

-

C

+

Z

-

Z

Window 3
turning

Window 4
turning

Window 5
turning

Window 3
milling

Window 4
milling

Window 5
milling

Axis JOG
assignment
labels

4 - 18 en-938816/4

Windows 2 to 5
customisable

Window 6
customisable

Window 7

Window 7
customisable

Machine function
label

Mode label

Installing the Labels at the rear of the Machine Panel

System Component Preparation

1

2

3

4

5

7

6

4

Customising the Labels

The labels can be customised using transfers (Letraset type), Univers 54 font, pitch 12.

en-938816/4 4 - 19

4.4 General Operations

Rear view

4.4.1 Replacing Fuses

Accessible fuses:

Location Characteristics
12" and 19" and 2-slot racks 2 fast-blow 2.5 A, 250 V, 5x20 glass fuses
32-24 I/O, 64-48 I/O, Very fast-blow (FF) 10 A, 5x20 fuses - spare fuses are provided on the card

32I/24O and analogue
I/O boards

!

10" compact panel Fast-blow 2 A, 250 V, 5x20 glass fuse
10" 50-key panel Fast-blow 2 A, 250 V, 5x20 glass fuse
Monitor of the 50-key 2.5 A, 250 V, 5x20 glass fuse

LCD panel
Machine panel Fast-blow 500 mA, 250 V, 5x20 glass fuse

4.4.1.1 Rack Fuses

Release the fuse-holder cover from the connector with a screwdriver.
Replace the blown fuse.
Install the fuse-holder cover.

4.4.1.2 50-Key 10" Panel Fuse

Unscrew the fuse-holder cover (quarter-turn fastener).
Replace the blown fuse.

Use only very fast-blow (FF) fuses

Install and screw on the fuse-holder cover.

4.4.1.3 50-Key LCD Panel Fuse

Unscrew the fuse-holder cover.
Replace the blown fuse.
Install and screw on the fuse-holder cover.

4 - 20 en-938816/5

4.4.1.4 10" Compact Panel Fuse

Unscrew the fuse-holder cover (quarter-turn fastener).
Replace the blown fuse.
Install and screw on the fuse-holder cover.

4.4.1.5 Machine Panel Fuse

Replace the blown fuse.

System Component Preparation

4

Rear view

4.4.2 Wiring of the Watchdog, Safety Daisy Chain

The watchdog (WD) monitors the machine processor status. WD = 0 indicates a machine processor fault and therefore
a fault of the programmed safety devices.

The watchdog output is:

- the first output (OUT.0 of the first card on the main rack or the rack with the lowest number) when the machine
processor is programmed in assembler language,

- the first output (OUT.0) of one of the output cards (to be programmed) when the machine processor is programmed
in ladder language.

CAUTION

!

When WD = 0, the CNC may continue to control the axes which could cause problems

(collisions, etc.).

Output WD must therefore be hard wired in the safety system so that WD = 0 cuts off the

power, thereby stopping movement.

The system must remain live to allow troubleshooting and modification of software data

(which are not the only possible causes of failure).

en-938816/5 4 - 21

Recommended safety daisy chain:

Off pushbutton

CNC ready WD CNC on

On pushbutton

WD monitor

CNCr monitor

CNCr monitor WD monitor CNC on Power supply

CNCr: CNC ready
This diagram is used to check that the WD and CNCr relays are not operated at power on.
No timeouts are used.

Power supply

CNC on

WD monitor

CNCr monitor

Powering up of the CNC is not enabled unless the watchdog and CNCr relay are de-energised.
When the CNC is on, the PLC programme closes the CNCr relay.
Power application is determined by the presence of WD and CNCr.

4 - 22 en-938816/4

Interconnections

5 Interconnections

5.1 CNC/Peripheral Interconnections 5 - 3

5.1.1 Basic Configuration 5 - 3

5.1.2 Video Connection for the Basic
Configuration 5 - 4

5.1.3 Multirack Configuration 5 - 5

5.1.4 Multipanel Configuration (2 to 4) 5 - 6

5.1.5 Multi-CNC Configuration 5 - 7

5.2 Operator Panel 5 - 8

5.2.1 CNC Panels with CRT 5 - 8

5.2.1.1 General 5 - 8

5.2.1.2 Operator Panel Connection Diagram 5 - 9

5.2.2 50-Key Panel with LCD 5 - 10

5.2.2.1 General 5 - 10

5.2.2.2 Panel Connection Diagram 5 - 11

5.2.3 Compact Panel 5 - 12

5.2.3.1 General 5 - 12

5.2.3.2 Connection of a 102-Key Keyboard 5 - 12

5.2.3.3 Compact Panel Connection Diagram 5 - 14

5.3 Multiplexer Module 5 - 15

5.3.1 General 5 - 15

5.3.2 Module Connection Diagram 5 - 15

5.4 Rack Interconnections 5 - 16

5.4.1 Two-Slot Extension Rack - General 5 - 16

5.4.2 Rack Interconnection Diagram 5 - 17

5.4.3 Adjustment of the Transmit Power 5 - 19

5.4.3.1 130 W Power Supply, Main Racks and
12-Slot Extension Racks 5 - 19

5.4.3.2 60 W Power Supply, Main Racks and
12-Slot Extension Racks 5 - 20

5.4.3.3 Power Supply of the 2-Slot Extension
Racks 5 - 21

5.5 Machine Panel Interconnections 5 - 22

5.5.1 General 5 - 22

5.5.2 Machine Panel Interconnection Diagram 5 - 23

5.5.3 Adjustment of the Transmit Power 5 - 24

5.5.4 Machine Panel Extension 5 - 25

5.5.4.1 General 5 - 25

5.5.4.2 Connection Diagram of the Machine
Panel Extension with Remote Modules 5 - 26

5.5.4.3 Machine Panel Extension Connection
Diagram without Remote Modules 5 - 27

5

en-938816/5 5 - 1

5.6 NUM Diskette Drive 5 - 28

5.6.1 General 5 - 28

5.6.2 Connections of the NUM Diskette Drive 5 - 28

5.6.2.1 Connection of the NUM Diskette Drive
to an RS 232 Line 5 - 28

5.6.2.2 Connection of the NUM Diskette Drive
with a Remote RS 232 Line 5 - 29

5.6.2.3 Connection of the NUM Diskette Drive
to an RS 422 Line 5 - 29

5.6.2.4 Connection of the NUM Diskette Drive
with a Remote RS 422 Line 5 - 30

5 - 2 en-938816/5

5.1 CNC/Peripheral Interconnections

5.1.1 Basic Configuration

PC

Diskette

drive

Peripheral devices

Tape

reader/

punch

Printer

Interconnections

Computer

DNC

Compact panel

or

QWERTY panel

5

Inputs/outputs cards

Handwheel

Machine-tool

Power cabinet

Automatic controls

Sensor

Motor

Axis card

Axis card

Memory card

CNC processor card

Servo-drive

Graphic processor card

Machine processor card

Power supply card

Analogue

inputs/outputs

External interrupts

NUM and customer

applications

or

50-key panel

1 to 4

machine panels

REMARK The use of the compact panel precludes the use of a machine panel.

en-938816/4 5 - 3