num 1060 User Manual

NUM 1060

MODULE

0101938928/2

09-97 en-938928/2

Despite the care taken in the preparation of this document, NUM cannot guarantee the accuracy of the information it contains and cannot be held responsible for any errors therein, nor for any damage which might result from the use or application of the document.

The physical, technical and functional characteristics of the hardware and software products and the services described in this document are subject to modification and cannot under any circumstances be regarded as contractual.

The programming examples described in this manual are intended for guidance only. They must be specially adapted before they can be used in programs with an industrial application, according to the automated system used and the safety levels required.

All rights reserved. No part of this manual may be copied or reproduced in any form or by any means whatsoever, including photographic or magnetic processes. The transcription on an electronic machine of all or part of the contents is forbidden.

This software is the property of NUM. Each memorized copy of this software sold confers upon the purchaser a non-exclusive licence strictly limited to the use of the said copy. No copy or other form of duplication of this product is authorized.

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Table of Contents

1 General 7 2 System Architecture 9

2.1 PCNC 1060 Series II System Architecture 9

2.2 PCNC 1060 System Architecture 10

3 Card Layout in the Rack 11

3.1 Card Layout in the 1060 Series II Rack 11

3.2 Card Layout in the 1060 Rack 12

4 PCNC Configurations 13

4.1 PCNC 1060 Series II Configuration 13

4.2 PCNC 1060 Configuration 14

5 PC Module Characteristics 15

5.1 PC Module Version 1 Characteristics 15

5.2 PC Module Version 2 Characteristics 16

6 PC Module Connection Wiring Diagram 18

6.1 PC Module Version 1 Connection 18

6.2 PC Module Version 2 Connection 19

7 PCMCIA Module Characteristics 20 8 Cables 21

8.1 Video Cable 21

8.2 Diskette Drive Cable 23

8.2.1 PC Version 1 Module 23

8.2.2 PC Version 2 Module 24

9 Work on the PC Module 25

9.1 Replacing the Battery 26

9.2 Adding a DRAM Memory Module 26

9.3 Adding the PCMCIA Module 27

10 Using the PC 28

10.1 Applications Which Can Be Used by the PC 28

10.2 Using the PC 28

10.2.1 Config.sys 28

10.2.2 NUM Shutdown 29

10.2.3 Opening a User Application at Startup 31

10.2.4 NUM Task/User Task Toggle 31

10.2.5 Creating System Diskettes 32

10.2.6 Regenerating the Initial Configuration 32

10.2.7 Reinstalling the NUM Application 32

10.2.8 Backing up the NUM Application 32

10.2.9 Restoring a Disk: CHKDSK 32

10.2.10 Modifying the NUM Application Task Priorities 33

10.2.10.1Description of the Threads 33

10.2.10.2Modifying the Priorities 33

10.2.10.3Entering the Parameters 34

10.2.11 Modifying the Colour Palette 34

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10.3 Development of Specific Applications 35

10.3.1 UNI-TE Primitives 35

10.3.1.1 Accessing UNI-TE: Open_Unite() Function 35

10.3.1.2 Opening Logic Ports: Get_Port() Function 36

10.3.1.3 Freeing Logic Ports: Free_Port Function 36

10.3.1.4 Sending a Request : Unito() Function 37

10.3.1.5 Receiving an Answer: Uniti() Function 38

10.3.1.6 Example of Use of UNI-TE Primitives in an Application 39

10.3.2 Requests Accessible to the PC 40

10.3.2.1 List of CNC Requests 40

10.3.2.2 List of PLC Requests 42

10.3.2.3 Reading Part Programme Blocks 43

10.3.2.4 Writing Part Programme Blocks 44

10.3.2.5 Reserving Memory Space 45

10.4 Functional Description of the PCNC Server 46

10.4.1 OPEN-DOWNLOAD-SEQUENCE Request 46

10.4.2 WRITE-DOWNLOAD-SEGMENT Request 47

10.4.3 CLOSE-DOWNLOAD-SEQUENCE Request 48

10.4.4 OPEN-UPLOAD-SEQUENCE Request 48

10.4.5 READ-UPLOAD-SEGMENT 49

10.4.6 CLOSE-UPLOAD-SEQUENCE 50

10.4.7 "ICONIFICATION" (Minimise) Request 51

10.4.8 "RESTITUTION" (Restore) Request 51

10.4.9 "VERROUILLAGE/DEVERROUILLAGE" (Lock/Unlock) Request 52

10.4.10 SHUTDOWN Request 53

10.4.11 START-APPLI Request 54

10.4.12 DELETE-FILE Request 54

10.4.13 READ-MEMORY-FREE 55

10.4.14 UNSOLICITED-DATA Request 56

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Record of Revisions

Date Revision Pages revised Pages added Pages deleted

02 - 96 1 Document rewrite 09 - 97 2 Document rewrite

DOCUMENT REVISION

Date Revision Reason for revisions

08 - 94 0 Document creation 02 - 96 1 Conforming to NUM 1060 software - index J

Diskette contents Added PC module, version 2 Added PCMCIA module Added use of the PC Added functional description of the PCNC server

09 - 97 2 Conforming to NUM 1060 software - index L

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PC Module

1 General

The PC module is designed for integration in the PCNC 1060 architecture. If provides the following functions:

- conventional functions of a PC operating under OS/2,

- functions associated with the operation of the CNC through specific applications. The present document covers only the specific features regarding the integration and operation of the PC module. The integration of a system including a PC module involves concepts developed in the following manuals:

- NUM 1060 Installation and Commissioning Manual (938816),

- UC SII Central Processing Unit Manual (938922) when a Series II PCNC 1060 is involved,

- Automatic Control Function Programming Manual in Ladder Language (938846) or Assembler (938817),

- UNI-TE Protocol Utilization Manual (938914),

- Parameter Manual (938818).

The following are supplied with the PC module

The IBM documentation for the OS/2 operating system. A NUM diskette.

REMARK The files on the NUM diskette are listed in file Readme.TXT, which also

contains information supplementing that below.

The NUM diskette includes:

- directory DEFINE containing file SAMPLES.DEF listing all the functions that can be imported from LIB_UNIT.DLL and DNC.DLL,

- directory DOC containing the documentation of the functions included in the DLLs, in a document in WORD format (DNC.DOC) and the same document in Text format (DNC.TXT). This directory also contains a file briefly describing the examples of use of the queries supplied with the diskette (SAMPLES),

- directory INCLUDE containing the .h files required for the various compilations:

* compilation under DOS of the programmes using the pipe: conf_dos.h, dnc.h, lib_dll.h, uniosdos.h and specific.h, * compilation under OS/2 of the task managing the pipe: conf_OS2 and uniosdos.h, * compilation under OS/2 of the examples: conf_OS2.h, dnc.h and lib_dll.h,

- directory LIBRARY containing the two DLLs to be loaded into directory C:\OS2\DLL

- directory OS2PIPE containing the files required to allow a DOS application to send DNC queries via a pipe to a task running under OS/2. This directory contains:

* subdirectory DOSSRC containing library lib_dnc.lib to be compiled with the other files of the customer application. This library was compiled and tested with a Microsoft compiler, * subdirectory OS2PIPE containing the source and executable files of the task running under OS/2 as well as the MAKEFILE using the IBM CSET/2 compiler,

- directory SAMPLES containing examples of use of the DNC queries under OS/2. This directory contains source programmes and executable programmes. Compilation file CSET/2.CMD is used to compile the sample files using IBM CSET/2,

- directory WINDOWS containing a sample programme running under Windows and using the PIPE. The executable, the INI programme and the three DLLs must be copied into the same directory,

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CAUTION

Up to version C2, the DNC library included only one file, LIB_UNIT.DLL.

It now includes two files (DNC.DLL and LIB_UNIT.DLL)

which must be loaded into directory C:\OS2\DLL.

The old file LIB_UNIT.DLL is now replaced by the new ones.

Installing the Diskette To decompress the software, create a directory on the hard disk and transfer file ZIP.EXE into this directory. Go into

this directory and type ZIP.EXE -d.

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2 System Architecture

2.1 PCNC 1060 Series II System Architecture

Memory

S II

CNC function

C P U

PLC function

RS 232 serial links

Interrupt

Analogue inputs/outputs

PC Module

Serial bus

System bus

P C

Serial bus /

optical fibre

adaptation

Inputs

Outputs

Axes

Dedicated interfaces

PCMCIA

Graphic

function

Machine

panel

Machine

panel

extension (I/O)

Speed reference Measurement Origin switch

Type 2 network links

Operator panel

function

RS 232 serial links Parallel link

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2.2 PCNC 1060 System Architecture

processor

Machine

processor

Serial bus /

optical fibre

adaptation

Inputs

Serial bus

Outputs

CNC

Serial links

Interrupts Analogue inputs/outputs Serial links

Remote

inputs

Remote

outputs

Machine

panel

Machine

panel

extension (I/O)

System bus

P C

Memory

Axes

Dedicated

interfaces

PCMCIA

Graphic

function

Speed reference Measurement

Origin switch

Type 2 network links

Operator panel

RS 232 serial links

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Parallel link

PC Module

3 Card Layout in the Rack

The CNC cards are installed one after the other starting from the right. The input/output cards are installed leftward from the first available slot after the CNC cards. Install blanking covers in the empty slots (10, 20 and 30 mm).

The PC module occupies the two slots immediately to the left of the last CNC card installed,

or three slots if the PCMCIA card is connected to it.

3.1 Card Layout in the 1060 Series II Rack

CAUTION

PCMCIA

Slots for CNC cards

452076

To left

of last

PC module

CNC

card

Power supply

UC SII Central Processing Unit

Slots for input/output cards

765

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3.2 Card Layout in the 1060 Rack

Slots for CNC cards

121314 109876543210

To left of last

CNC card

PCMCIA

12 11 10 8 7 6 5

Slots for input/output cards

PC module

Memory card

CNC processor

Machine processor

Power supply

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4 PCNC Configurations

4.1 PCNC 1060 Series II Configuration

PC Module

Operator panel

Support for

type 1 and 2

PCMCIA cards

Mouse

Input/

output

cards

PCMCIA

PC module

Peripherals

Diskette drive

Axis card

Tape read

punch unit

Power supply

UC SII Central processing unit

Printer

DNC computer

1 or 2 machine

panels

M01

CYCLE START

CYCLE STOP

Machine tool

Power cabinet

Automatic controls

Handwheel

Sensor or

rule

Motor

Analogue inputs/outputs

External interrupts

NUM and Customer

applications

Servo-drive

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4.2 PCNC 1060 Configuration

Operator panel

Support for

type 1 and 2

PCMCIA cards

Input/output cards

Mouse

PCMCIA

PC module

Axis card

Memory card

Peripherals

Diskette drive

CNC processor

Machine processor

Tape read

punch unit

Power supply

Printer

DNC computer

1 to 4 machine

panels

M01

CYCLE START

CYCLE STOP

Machine tool

Power cabinet

Automatic controls

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Sensor or

Handwheel

rule

Motor

Analogue

inputs/outputs

External interrupts

NUM and Customer

applications

Servo-drive

5 PC Module Characteristics

5.1 PC Module Version 1 Characteristics

Power consumption 11 W maximum Location Last two CNC board slots

External temperature 40 °C maximum

PC Module

(See Chapter 3)

Def.

C O M 1

Serial lines

Two RS 232 serial lines (9-pin male connectors) Maximum input voltage ± 30 V VOL typical - 9 V VOH typical + 9 V Extreme loads 2000 pF, 5kΩ (about 10 m of cable) Data rate 110 to 9600 bauds with the possibility of

C O M 2

Parallel line

increasing to 115 kbauds for local applications

1 parallel line (25-contact female connector)

Mass MB

L P T 1

Hard disk

Local memory

8 or 16 MB DRAM

Software programs loaded on hard disk

P A N E L

I N K

OS/2 operating system NUM graphic application

PC module version 1 is a 32-bit processor card with a 486 SX or 486 DX 20 MHz microprocessor.

It communicates via the system bus with:

- the CNC and machine processors (in the 1060 system)

- the UC SII Central Processing Unit (in the 1060 Series II system) It can communicate with peripheral equipment via the RS 232 COM1 and COM2

serial lines and a parallel line.

PC Proc.

Console management function The PC module manages the display and the keyboard via the video link. The PC data are backed up by a battery with a service life of 36 months.

CAUTION

The battery must be replaced after 36 months of use (connected)

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5.2 PC Module Version 2 Characteristics

Power consumption 11 W maximum Location Last two CNC board slots

External temperature 40 °C maximum

HD Def.

Serial lines

(See Chapter 3)

C O

C O M

Parallel line

increasing to 115 kbauds for local applications

1 parallel line (25-contact female connector)

Floppy

L P T

1 floppy drive connector (37-contact female connector)

LEDs

Def Card fault HD Lit to indicate read/write accesses to the hard disk

Mass MB

P A N E L

I N K

F L O P P Y

Hard disk

Local memory

8 or 16 MB DRAM

Software programs loaded on hard disk

OS/2 operating system NUM graphic application

Proc. PC

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PC module version 1 is a 32-bit processor card with a 486 SX or 486 DX 20 MHz microprocessor.

It communicates via the system bus with:

- the CNC and machine processors (in the 1060 system)

- the UC SII Central Processing Unit (in the 1060 Series II system) It can communicate with peripheral equipment via the RS 232 COM1 and COM2

serial lines and a parallel line as well as with a diskette drive via the floppy disk connector.

Console management function The PC module manages the display and the keyboard via the video link. The PC data are backed up by a battery with a service life of 5 years.

CAUTION

The battery must be replaced after 5 years of use (connected)

PC Module

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6 PC Module Connection Wiring Diagram

6.1 PC Module Version 1 Connection

P A N E

N K

C O

L P T 1

L L

Déf.

. PC Proc

Peripherals

Printer

Operator panel

1 - Standard RS 232 serial cable 2 - Standard parallel cable 3 - Video cable (see 8.1)

REMARK Card connector J7 can be connected to a standard 3 1/2", 1.44 MB floppy disk

drive (see Secs. 8.2 and 9).

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+ 40 hidden pages

num 1060 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual