num 1020T, 1040T, 1050T, 1060 T, 1020g Operator Manual

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NUM

1020/1040/1050/1060

T and G

OPERATOR

MANUAL

0101938822/2

06-98 en-938822/2

Despite the care taken in the preparation of this document, NUM cannot guarantee the accuracy of the information it contains and cannot be held responsible for any errors therein, nor for any damage which might result from the use or application of the document.

The physical, technical and functional characteristics of the hardware and software products and the services described in this document are subject to modification and cannot under any circumstances be regarded as contractual.

The programming examples described in this manual are intended for guidance only. They must be specially adapted before they can be used in programs with an industrial application, according to the automated system used and the safety levels required.

© Copyright NUM 1998. All rights reserved. No part of this manual may be copied or reproduced in any form or by any means whatsoever, including photographic or magnetic processes. The transcription on an electronic machine of all or part of the contents is forbidden.

© Copyright NUM 1998 NUM 1000 range software. This software is the property of NUM. Each memorized copy of this software sold confers upon the purchaser a non-exclusive licence strictly limited to the use of the said copy. No copy or other form of duplication of this product is authorized.

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COMMISSIONING AND

WARRANTY CARD

The products whose part numbers are given below are covered by the “parts” warranty provided for by the generation conditions of sale subject to return of this warranty card, duly filled in, to the NUM SA Service Centre (by mail or fax) within one week at most after commissioning in the end user’s plant.

NUM S.A. Tel: 33(0)1.34.23.66.66 Service Clients Telex: 609 611 F 21, Avenue du Maréchal Foch Fax: 33(0)1.39.47.25.19 BP 68 - 95101 Argenteuil Cedex

MANUFACTURER MACHINE CNC TYPE JOB REFERENCE DATE OF COMMISSIONING

(see note) USER

Name Address Phone Fax

Fill in the table below only for NUM supplies.

Item Part Number Serial Number Spindle servo-drive Spindle motor Axis servo-drive Axis motor Axis servo-drive Axis motor Axis servo-drive Axis motor

NOTE: The date of commissioning corresponds to the date of installation in the user’s plant, which is not necessarily the date of acceptance of the machine.

✄

Table of Contents

1 Review 1 - 1

1.1 System Overview 1 - 3

1.2 Machine Overview 1 - 5

2 Product Presentation 2 - 1

2.1 Environment 2 - 3

2.2 Switching on/off 2 - 6

2.3 System Identification 2 - 7

3 Operator Panel Description 3 - 1

3.1 NUM Panels and Sub-Assemblies 3 - 3

3.2 Interactions Between Mode Selections and Display Pages 3 - 12

3.3 Available Controls and Indicators 3 - 13

3.4 Special Keyboard Operations 3 - 20

3.5 Use of a 102/105-Key Keyboard with the Compact Panel 3 - 24

4 Display System Utilization 4 - 1

4.1 Inch/Metric Unit Conventions 4 - 3

4.2 Display of Tool Position 4 - 3

4.3 Display of Shifts 4 - 5

4.4 Display of Tool Dimensions, Corrections and Wear Offsets 4 - 6

4.5 Display of Programmes 4 - 9

4.6 Display of a Programme in Graphic Mode 4 - 13

4.7 Display of Active Data 4 - 43

4.8 Display of Programme-Being Executed 4 - 45

4.9 Display of Programme Variables and Equivalent Address Table 4 - 47

4.10 Display of Inputs/Outputs 4 - 49

4.11 Access to Maintenance Functions 4 - 57

5 CNC Operation 5-1

5.1 Preliminary Operations 5 - 5

5.2 Preparation for Machining 5 - 10

5.3 Manual Data Input 5 - 22

5.4 Automatic Programme Execution 5 - 23

5.5 Operator Interventions 5 - 47

5.6 CNC Information Archiving 5 - 60

5.7 Creation of a Part Programme 5 - 64

5.8 Inch/Metric Unit Selection 5 - 67

5.9 Part Programme Operations in Background Mode 5 - 69

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6 Operational Problems 6 - 1

6.1 Indicator "FDHLD" Displayed 6 - 5

6.2 No Movement in Manual Mode 6 - 6

6.3 No Movement in Automatic Mode 6 - 8

6.4 No Cycle Start 6 - 11

6.5 No Block Sequencing 6 - 12

6.6 Faults Detected by the System 6 - 17

6.7 Data Modification 6 - 17

6.8 Failure on Analogue Input/Output Cards 6 - 17

6.9 Power Failures 6 - 18

7 System Faults 7 - 1

7.1 Hardware Fault 7 - 5

7.2 Customisation Error 7 - 5

7.3 Temporary Customisation 7 - 6

7.4 Customisation Overrun 7 - 6

7.5 Sampling Period Too Small 7 - 7

7.6 Parameter Table Not Conforming to Software Version 7 - 8

7.7 A Declared Axis Missing 7 - 9

7.8 Not Enough Memory to Execute the Pocket Module 7 - 10

7.9 Wrong Number of PLC Axes 7 - 10

7.10 Incorrect Sampling Period with UC SII CPU 7 - 11

7.11 Sensor Declared Connected Several Times to the QVN Card 7 - 11

7.12 Incoherent QVN Sensor Address 7 - 12

7.13 Sensor Declared on QVN Card but Detected on an Axis Card 7 - 12

7.14 Undeclared Speed Sensor Connected to the QVN Card 7 - 13

7.15 Speed Sensor Declared Several Times 7 - 13

7.16 Speed and Position Sensor Declared on Several Axes 7 - 14

7.17 Position Sensor Not Found on Axis Card and Not Declared as QVN Sensor 7 - 14

7.18 Several Axis Drive Sensors Have the Same Address 7 - 15

7.19 List of Drives Different from the List of QVN Axes 7 - 15

7.20 QVN Axes Missing 7 - 16

7.21 Missing QVN Measured-Only Axes 7 - 16

7.22 Sampling Period Not Within the Authorised Values 7 - 17

7.23 Editing Parameter P98 7 - 17

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Table of Contents

8 Operator-Accessible Maintenance 8 - 1

8.1 Hardware Maintenance 8 - 3

8.2 Accessing the Utilities 8 - 10

8.3 Serial Line Parameters 8 - 12

8.4 Customising the Colour Palette 8 - 16

8.5 Backing up Machine Data 8 - 19

8.6 Setting the Date and Time 8 - 22

8.7 Battery Management Update 8 - 24

8.8 Protected Memory Area Management 8 - 25

8.9 Customisation of the System 8 - 50

Appendix A Function Summary Tables A - 1

A.1 ISO Programming Syntax A - 3 A.2 Parametric Programming Syntax A - 18 A.3 Profile Geometry Programming (PGP)

Syntax A - 25

Appendix B List of Errors B - 1

B.1 Miscellaneous Errors and Machine Errors B - 3 B.2 Parametric Programming Errors B - 4 B.3 Profile Geometry Programming (PGP)

Errors B - 5

B.4 Miscellaneous Errors B - 6 B.5 Request for Movements Outside the

Machine Travel Limits B - 6

B.6 Structured Programming Errors B - 7 B.7 Axis Errors B - 7 B.8 Errors in Pocket Cycles B - 8 B.9 Axes Not Identified on the Bus B - 8 B.10 Dynamic Operators in C B - 9 B.11 Spline Curve Interpolation Errors B - 9 B.12 Errors in Numaform B - 9 B.13 Cycle Programming Errors B - 10

Appendix C Use of Peripherals C - 1

C.1 CNC / Peripheral Interconnection C - 3 C.2 Connection to a Peripheral Device C - 21 C.3 Connection to a Computer C - 27

Appendix D Information Concerning the Exchange Area Bit D - 1

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Record of Revisions

Date index Document revisions

07-92 0 Document creation (conforming to software at index C) 02-95 1 Revised to conform to software at index G 06-98 2 Revised to conform to software at index L

Table of Contents

en-938822/2 7

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NUM 1020/1040/1050/1060 Documentation Structure

NUM T

PROGRAMMING

MANUAL

938820

NUM

PARAMETER

MANUAL

938818

User Documents

These documents are designed for use of the CNC.

Foreword

NUM M/W

OPERATOR

MANUAL

938821

NUM T/G

OPERATOR

MANUAL

938822

NUM M

PROGRAMMING

MANUAL

938819

Integrator Documents

These documents are designed for setting up the CNC on a machine.

NUM 1060

INSTALLATION

AND

COMMISSIONING

MANUAL

938816

NUM 1020-1040

INSTALLATION

AND

COMMISSIONING

MANUAL

938938

NUM 1050

INSTALLATION

AND

COMMISSIONING

MANUAL

938977

NUM G

CYLINDRICAL

GRINDING

PROGRAMMING

MANUAL

938930

NUM

AUTOMATIC

CONTROL

FUNCTION

PROGRAMMING

MANUAL

LADDER

LANGUAGE

938846

MAN/MACHINE

INTERFACE

CUSTOMISATION

NUM

MMITOOL

TOOL

938946

NUM G

CYLINDRICAL

GRINDING

COMMISSIONING

MANUAL

938929

NUM

FTP40

PC PANEL

938967

NUM

SETTOOL

PARAMETER

INTEGRATION

TOOL

938924

NUM

PLCTOOL

LADDER

LANGUAGE

PROGRAMMING

TOOL

938859

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List of NUM Utilities

A series of utilities are available for products of the NUM 10xx range for integration and use of the system. These utilities may be included in the basic version or available as options. Depending on the function performed by each utility, its use is described in the integration manual or operator manual,

as appropriate. The table below lists the utilities and gives the references of the document describing them:

Utility Name Manual UT2 axis calibration installation and commissioning

manuals UT3 resident macros operator manuals UT5 parameter integration parameter manual UT7 programme debugging machine processor programming

manual - ladder language UT12 option locking operator manuals UT20 interaxis calibration installation and commissioning

manual UT22 parameter integration SETTOOL manual

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Operator Manual

CHAPTER 1

REVIEW

Foreword

Presentation of the CNC and its role in relation to the machine tool.

Reminder of the rules and standards associated with CNC and machines.

Overview of the relationship between the CNC and its environment.

CHAPTER 2

PRODUCT

PRESENTATION

CHAPTER 3

OPERATOR

PANEL

DESCRIPTION

Procedures for switching on and re-starting following an emergency stop.

Access to information about the system (job reference, customisation, etc.).

Detailed presentation of the operator panel and screen.

Use of special keyboard functions.

Detailed presentation of the CNC display pages.

CHAPTER 4

DISPLAY SYSTEM

UTILIZATION

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CHAPTER 5

CNC

OPERATION

CHAPTER 6

OPERATIONAL

PROBLEMS

Description of machining preparation phases:

- axis jogs,

- machine-specific settings on the CNC,

- part programme processing. Part programme automatic execution procedures. Description of operator interventions during part machining. Operations in background mode on part programmes.

Presentation of the incidents which occur most frequently on the CNC and flowcharts indicating the most suitable action to be taken in each case.

Presentation of the system faults which can occur on power up and action to be taken.

CHAPTER 7

SYSTEM

FAULTS

CHAPTER 8

OPERATOR-

ACCESSIBLE

MAINTENANCE

Description of simple maintenance operations. Presentation of user-accessible system management utilities.

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APPENDIX A

FUNCTION

SUMMARY

TABLES

APPENDIX B

Foreword

Introduction to part programming and tables summarising the programming functions (all these notions are explained in detail in the Programming Manual).

List of CNC error numbers and descriptions.

LIST OF

ERRORS

APPENDIX C

USE OF

PERIPHERALS

APPENDIX D

INFORMATION

CONCERNING THE

EXCHANGE

AREA BIT

Presentation of peripheral commissioning operations prior to data exchanges.

Addresses of the exchange area bits mentioned in this manual.

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Using the Operator Manual

Procedures

This manual includes procedures. The actions required are presented as follows:

Reset the system. ☞

The keys to be pressed are indicated on the right. They can have two forms:

Square keys: correspond to keys on the operator panel.

UTIL

Rectangular keys: correspond to softkeys located in the block at the bottom of the screen and activated by function keys (F2-F11) located under the screen.

Dealers

The list of NUM dealers is given at the end of the manual.

Questionnaire

To help us improve the quality of our documentation, we ask you to return the questionnaire at the end of this manual.

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Review

1 Review

1.1 System Overview 1 - 3

1.1.1 Overview of Modes 1 - 3

1.1.2 Defining a Programme 1 - 3

1.1.3 Preparing a Programme 1 - 4

1.2 Machine Overview 1 - 5

1.2.1 Review of Axis Definition and Direction 1 - 5

1.2.2 Machine Overview 1 - 6

1.2.3 Definition of Travels and Origins 1 - 7

1.2.4 Definition of Shifts 1 - 9

1.2.5 Definition of Tool Dimensions 1 - 12

1.2.5.1 Definition of Tool Reference Dimension 1 - 12

1.2.5.2 Definition of Tool Tip Radius and Orientation 1 - 13

1.2.6 Definition of Tool Wear Offsets 1 - 14

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Review

This chapter does not aim to reflect the way an operator actually uses his machine. Rather, it attempts to explain certain basic notions which will be referred to in this manual.

For example, in paragraph 1.2.4 (definition of shifts), the aim is not to impose a method of measuring shifts, but simply to provide a definition of shifts and the corresponding zero points.

1.1 System Overview

1.1.1 Overview of Modes

The operator uses the numerical control (NC) in various operating modes accessible from the operator panel.

Each mode corresponds to a particular use of the numerical control (continuous machining, programme loading, tool setting, etc.).

MODE

1.1.2 Defining a Programme

A programme is a sequence of instructions written in a programming language specific to the numerical control (the most widely used is ISO code: International Standards Organization).

The numerical control interprets the programme to control actions on a machine-tool. The most widespread storage media for programmes are punched tape and diskettes.

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1.1.3 Preparing a Programme

A part programme can be created by traditional programming or using a CAD/CAM system.

CAD/CAM

Part Programme

% 1 N10 N20 N30

Machining instructions

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1.2 Machine Overview

1.2.1 Review of Axis Definition and Direction

A coordinate system is used to identify the positions and movements of an object with respect to an origin or zero point.

A rectangular cartesian coordinate system is a right-handed three-axis system of three linear axes, X, Y and Z, with which are associated three rotary axes, A, B and C.

Review

The direction of axes X, Y and Z is easily remembered by the right-hand rule.

The positive direction of rotation of a rotary axis corresponds to the direction of screwing of a right-hand screw on the associated axis.

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1.2.2 Machine Overview

The manufacturer defines the coordinate system associated with the machine in accordance with standard ISO 841 (or NF Z68-020).

The X, Y and Z axes, parallel to the machine slideways, form a right-handed rectangular cartesian coordinate system. The coordinate system measures tool movements with respect to the part to be machined, assumed fixed.

REMARK When it is the part that moves, it may be more convenient to identify its

movements. In this case, axes X’, Y’ and Z’, pointing in opposite directions from axes X, Y and Z, are used.

The direction of the axis of a machine depends on the type of machine and the layout of its components. For a lathe:

- the Z axis coincides with the spindle axis,

- the X axis is perpendicular to the Z axis and corresponds to radial movement of the tool-holder turret,

- the Y axis (generally fictional) forms a right-handed coordinate system with the X and Z axes. Movement in the positive Z or X direction increases the distance between the part and the tool. Rotary axes A, B and C define rotations around axes parallel to X, Y and Z. Secondary linear axes U, V and W may or may not be parallel to primary axes X, Y and Z. For more details, refer to the above-mentioned standard.

+ X

+ C'

+ Z

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Review

1.2.3 Definition of Travels and Origins

The NC processor computes all movements with respect to the measurement origin or zero point of the machine. When the system is turned on, it does not know the measurement origin. The mechanical travel on each machine axis

is limited by maximum and minimum limit switches.

OM :

Om :

The homing procedure is completed for each of the axes when:

- the origin limit switch is actuated in the direction of movement specified by the m/c manufacturer (MOS direction),

- the encoder which measures axis movement outputs its marker pulse.

The system establishes the measurement origin (OM) via a homing procedure (MOS). The home switch is set in a specific physical location: the machine zero point (Om) may or may not be the

same as the measurement origin (OM).

MOS direction

Min. limit

switch

Contact closed Contact open

One encoder revolution

Max. limit

switch

Encoder marker pulse

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When homing (MOS) is completed, the system applies the shift defined by the manufacturer to each of the axes to establish the measurement origin (OM).

Measurement origin shift (OM/Om) = ORPOM

The useful travel on each axis is established by software limits whose values are defined by the manufacturer.

Accessible

area

Origin switch

+ encoder

zero pulse

ORPOM X

Mechanical travel on Z (limit switches)

Useful travel on Z

ORPOM Z

Useful travel on X

Mechanical travel

on X (limit switches)

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1.2.4 Definition of Shifts

To write a part programme, the programmer chooses a programme origin. The programme origin is generally a starting point for dimensional measurements on the part drawing.

Review

OP :

Op :

It is possible to set the DAT1 and DAT2 values from the part programme.

Shifts on the Z axis

The operator sets the programme origin (OP) as shown below: He sets (for each axis) a known, accessible point on the part, called the part origin (Op). This may be the

same point as the programme origin.

Part datum shift (Op/OM) = DAT1

Programme datum shift (OP/Op) = DAT2

Turret

Setting equipment

Z Measurement

origin (OM)

Z DAT2

Turret datum

Z DAT1

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Shifts on the X axis

Turret

datum

Setting

equipment

Shifts on the X axis (solution without DAT2) XDAT1: Fixed value measured between OM and the spindle axis.

Turret

datum

X DAT2

X DAT1

Measurement origin (OM)

1 - 10 en-938822/2

X DAT1

Review

The coordinates of any point (A) defined with respect to the programme origin (OP) are converted by the CNC into coordinates with respect to the measurement origin (OM) :

PART

Z DAT1

Z DAT2

X DAT1

X DAT2

Programme dimensions (with respect to OP) Measurement dimensions (with respect to OM)

The dimensions are algebraic values. Programmed shifts can be added to the programme dimensions.

XMA = XPA + X DAT1 + X DAT2

ZMA = ZPA + Z DAT1 + Z DAT2

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1.2.5 Definition of Tool Dimensions

1.2.5.1 Definition of Tool Reference Dimension

Tool reference dimension = distance from tool cutting edge to turret datum

Turret datum

Part/tool

contact

diameter

Tool axis orientation

Z dimension

Part/tool contact surface

Turret datum

X dimension

1 - 12 en-938822/2

Tool X dimension = X Tool Z dimension = Z

1.2.5.2 Definition of Tool Tip Radius and Orientation

Example:

C0 C8

C3 C2 C1

C5 C6 C7

The description of a tool is completed by:

Tool tip orientation = code C0 to C8

The tool tip orientation code allows the system to identify the location of the tool cutting part centre (C) from the theoretical cutting point (P).

Review

Radius of tool cutting part = R

The real tool cutting point is obtained by applying a vector with length «R» perpendicular to the direction of movement starting from «C».

movement

Direction of

Z dimension

Turret datum

X dimension

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1.2.6 Definition of Tool Wear Offsets

At any time (even during machining), the operator can enter tool wear offsets when he observes a difference between the expected and the actual results on a part.

The offsets (positive or negative) compensate for slight dimensional variations of the tool or part (wear, expansion).

Tool wear offset on X = DX (to the diameter)

Tool wear offset on Z = DZ

L + ∆L

D + ∆D

TOOL

DX = -∆D

DZ = -∆L

The system takes into account the corrected tool dimensions as quickly as possible:

Corrected length on X = X dimension + DX/2

Corrected length on Z = Z dimension + DZ

X + DX/2

Z + DZ

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Product Presentation

2 Product Presentation

2.1 Environment 2 - 3

2.1.1 NUM 1060 Series I or NUM 1060 Series II 2 - 3

2.1.2 NUM 1020, 1040 and 1050 2 - 4

2.1.2.1 NUM 1020, 1040 and 1050 with CNC Panel or Compact Panel 2 - 4

2.1.2.2 NUM 1020, 1040 and 1050 with FTP40 PC Panel 2 - 5

2.2 Switching on/off 2 - 6

2.2.1 Switching on 2 - 6

2.2.2 Restart Following an Emergency Stop 2 - 6

2.3 System Identification 2 - 7

2.3.1 Access to System Customisation Attributes 2 - 7

2.3.2 System Customization Information Grid 2 - 17

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2 - 2 en-938822/2

Product Presentation

2.1 Environment

2.1.1 NUM 1060 Series I or NUM 1060 Series II

The following diagram illustrates the links between the CNC, the machine and the peripherals for NUM 1060 Series I and NUM 1060 Series II systems with CNC panel or LCD panel or compact panel.

Panel

NUM 1060 Series I

or Series II CNC

Compact panel

Optional keyboard

SERIAL LINES

∗

INDUSTRIAL NETWORKS

• UNI-TELWAY

• MAP

• MAPWAY

Machine panel

Movement

sensor

MACHINE

Motor

Sensors

Actuators

Axes

Additional

handwheels

Servo-drive

External

interrupts

(measurement

probes)

PC or PS

Diskette drive

Printer

PERIPHERALS

∗ The compact panel is incompatible with the machine panel. An optional keyboard can be connected to the compact

panel.

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2.1.2 NUM 1020, 1040 and 1050

2.1.2.1 NUM 1020, 1040 and 1050 with CNC Panel or Compact Panel

The following diagram illustrates the links between the CNC, the machine and the peripherals for a NUM 1020, 1040 or 1050 system with CNC panel or LCD panel or compact panel.

INDUSTRIAL NETWORKS

• UNI-TELWAY

• FIPWAY

Motor

External

interrupts

(measurement

probes)

Actuators

Sensors

Movement

sensor

Diskette

drive

PERIPHERALS

Axes

PC or PS

Printer

Panel

Serial line

50-key LCD panel

MACHINE

Additional

handwheels

Servo-drive

Compact panel

Optional keyboard

NUM 1020, 1040

or 1050 CNC

∗

∗ The compact panel is incompatible with the machine panel. An optional keyboard can be connected to the compact

panel.

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Product Presentation

2.1.2.2 NUM 1020, 1040 and 1050 with FTP40 PC Panel

The following diagram illustrates the links between the CNC, the machine and the peripherals for a NUM 1020, 1040 or 1050 system with FTP40 PC panel.

Motor

External

interrupts

(measurement

probes)

Actuators

Sensors

Movement

sensor

INDUSTRIAL NETWORKS

• UNI-TELWAY

• FIPWAY

FTP40 PC panel

and keyboard

Serial line

Axes

MACHINE

NUM 1020, 1040

or 1050 CNC

Additional

handwheels

Servo-drive

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2.2 Switching on/off

2.2.1 Switching on

Switch on the machine using the procedure defined by the OEM

Example of equipment power up sequence:

- general switching on (the CNC and the peripherals),

- switching on the power systems (with conditions related to the CNC). When the CNC is switched on, a status window displays the following type of information:

12345

HOME

FREE M02 CN1

1 Increment indicator: "FREE" is the default setting (another

increment can be selected by the PLC)

2 "HOME" indicator: the measurement origin settings still to be

performed on the declared axes

3 "M02" indicator: normal status of the system when not machining

(the "RESET" indicator is displayed if there is no PLC programme or the PLC is faulty)

4 "CN1" indicator: in single-panel configuration (single or multiple

CNC), the first CNC is the default CNC

5 "OVER" and "CAPS" indicators: text editor is set to overtype

mode and upper case letters when the system is switched on

If one of these indicators is missing, a fault may be present on the system.

Notes

If the power to the CNC is switched off and back on, all the machining parameters (shifts, tool offsets, etc.) remain stored; only the measurement origin is lost.

Incidents

Any message displayed when the CNC is switched on (See chapter 7) is linked to a system fault.

OVER CAPS

2.2.2 Restart Following an Emergency Stop

An emergency stop automatically switches off the power to the machine actuators. The CNC remains energised and retains all the machining data including movement commands.

Reset all the current movement commands. ☞

Restart the machine using the procedure defined by the OEM.

2 - 6 en-938822/2

Product Presentation

2.3 System Identification

2.3.1 Access to System Customisation Attributes

The user can consult the pages indicating the customisation attributes which have been set for his system.

Requirements

Basic softkeys (See 3.1.4.2).

Actions

Select the "CNC COMMUNICATION DISPLAY" menu. ☞

Display of the "CNC COMMUNICATION DISPLAY" menu (See 4.10).

Select the first system identification page (after themenu). ☞

Display of the "AFFAIR AND SOFTWARE VERSIONS" page, e.g.:

AFFAIR AND SOFTWARE VERSIONS

JOB REFERENCE : XXXXXX 00 CNC SOFTWARE # : 202606G1

PLC I / O

1 - Job reference 2 - Software version and index

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Select the next page. ☞

Display of "OPTIONS" page, e.g.:

. . / . .

DAT

0 1 2 3 4 5 6 7 8 9 10 11 12 X X 0 X x 1 X 2 X X 3

4 5

6 7

8 9

13 14 15 16 17 18 19 20 21 22 23 24 25 0

1 2

3 4

5 6 7 8 9

1 - Tens 2 - Units 3 - "X" indicates that the corresponding function is available

2 - 8 en-938822/2

The table below lists the functions available.

Number Function

0 3D display 1 Double windowing graphics 2 Hard copy 3 Additional language for CNC software 4 Program display/edit for NUM Tplus 5 Program load/unload and graphic simulation for NUM Tplus

10 Axis calibration: access to Utility 2, axis Calibration

access to Utility 20, Interaxis Calibration 11 Dynamic operators 12 Synchronised and duplicated axes 13 Multigroup function 14 Inclined axes 15 Inclined plane 16 N/M auto function 17 RTCP (Rotation around Tool Centre Point) 18 High speed machining of precision contours 19 Dynamic operators in C 20 Rigid tapping 21 Slaving of axes to spindle (G31, G33, G38) 22 Integrated spindle synchro 30 3D tool radius offset 31 Extension of number of corrections to 255 32 Tool wear offset control by the PLC 33 5-axis tool dimension 40 PROCAM interpreter 41 Accuracy setting 42 PGP (Profile geometry programming) 43 Resident macros: Access to Utility 3 44 Scaling factor 45 Programmable angular shift 46 Structured programming 47 Transfer of active parametric values into the part programme 48 Radial axis (boring function) 49 Irregular pockets and islands 50 Cartesian, polar and cylindrical conversion 51 Spline curve 52 Smooth polynomial interpolation 53 Creation of profile storage table 55 2D circular interpolation

Product Presentation

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Number Function

60 Turning functions 61 Milling functions 62 Mixed machine functions 63 Selection of 1020 (=0) or 1040 (=1) 64 NUM 1040 GP: four axis groups (=1) 65 NUM Tplus (=1) 70 Emergency retraction 71 On-the-fly measurement acquisition 72 Backtrack along path 80 Coprocessor interchange protocol 81 UNI-TELWAY 82 Telemaintenance 83 DNC1 84 3-layer network 85 7-layer network 86 High speed console line 87 FIPWAY 90 PLC programming in C 91 Gear grinding 92 Automatic gear alignment 93 Access to utility 6 (=1)

100 Application development software tool 101 NUMAFORM 103 PROCAM TURN or MILL 104 PROCAM MULTITURN 105 PROCAM MX (mixed machine) 106 PROCAM Grinding 107 Rigid tapping (on diskette) 108 Spindle synchronisation (on diskette) 109 RTCP (Rotation around Tool Centre Point) on diskette 127 Servo-control simulation 200 Milling package for DIDACNUM turning 201 Turning package for DIDACNUM milling 202 WOODplus 203 PCToolKit 210 MMITool interpreter 211 Package of basic options for NUM subsidiaries

2 - 10 en-938822/2

Product Presentation

Select the next page. ☞

Display of the "AXES NUMBER" page (the numbers displayed on this page are set during the customization procedure), e.g.:

. . / . .

DAT

AXES NUMBER

NUMBER OF CNC OR PLC AXES : 7 NUMBER OF SPINDLES : 2

NUMBER OF INTERPOLATED AXES : 5

NUMBER OF PLC ONLY AXES : 2

1 - Total number of axes authorized on the system (CNC axes +

PLC axes) 2 - Total number of spindles authorized 3 - Number of simultaneous interpolated axes 4 - Number of axes exclusively controlled by the PLC

en-938822/2 2 - 11

Select the next page. ☞

Display of the "MEMORY SIZES" page (these sizes are set during the customization procedure), e.g.:

. . / . .

DAT

MEMORY SIZES

PART PROGRAMME STORAGE : 1024

PLC PROGRAMME STORAGE : 256

MMI PROGRAMME STORAGE : 800

1 - RAM size assigned to part programmes 2 - RAM size assigned to the PLC 3 - RAM size assigned to MMITool

(man/machine interface customisation tool)

2 - 12 en-938822/2

Product Presentation

Select the next page. ☞

Display of the "HISTORY" page, e.g.:

HISTORY

FACTORY OUT : 26 / 2 / 92 15:20:65 CABE-EF

LAST MODIFIED ON : 8 / 6 / 94 10:37:23 D2R2

1 - Date, time and identification of the first person to customize the

system 2 - Date, time and identification of the last user to customize the

system using utility 12

. . / . .

DAT

en-938822/2 2 - 13

Select the next page. ☞

Display of the "SYSTEM BUS HARDWARE CONFIGURATION" page for instance:

SYSTEM BUS HARDWARE CONFIGURATION

Address Designation File number Vers. Ident.

Unknown card 000 000 000 8 $0007F8 0 4M V2 graphic processor 204 202 778 0 $005340 1 1M PLC 204 201 935 0 $004B00 2 V2 1,7/2M memory board 204 202 301 0 $008D80 3 4 V1 14b encoder axes 204 201 982 0 $000E00 4 5 6 7 8 9 10 11 12 13 .../...

1 2 3 4 5

. . / . .

DAT

1 - Card address on the system bus (the addresses are numbered

from 0 to 13 starting from the right end of the rack) 2 - Card description 3 - Part number of each card 4 - Card functionality index (decimal conversion of the last character

of the identifier. For instance, if the last character is D, the

functionality index is 13) 5 - Electronic identifier of each card (this number is used to ensure

card interchangeability). Each line of the "SYSTEM BUS HARDWARE CONFIGURATION" page gives information on a card installed on the

system bus. The first line corresponds to the system bus backplane card. Blank lines correspond to empty card slots. If the card identifier is unknown, the message "card unknown" is displayed in the "Description" column.

2 - 14 en-938822/2

Product Presentation

Select the next page. ☞

Display of the "PLC BUS HARDWARE CONFIGURATION (RACK 0)" page, for instance:

PLC BUS HARDWARE CONFIGURATION (RACK 0)

Address Designation File number Vers. Ident.

0 Main serial bus 204 201 857 0 $000000 0 130W power supply with optic F. 204 201 950 0 $000000 1 2 3 4 5 32 inputs board 204 201 926 0 $000A00 6 32 relayed outputs board 204 201 746 0 $000100 7 8 9 10 11 12 13

1 2 3 4 5

. . / . .

DAT

1 - Address on the serial bus:

- address 0 corresponds to the serial bus and the fibre-optic interface on the power supply card

- addresses 1 to 4 are reserved for the machine panels

- addresses 5 to 12 are reserved for the input/output cards

2 - Card description 3 - Part number of each card 4 - Card functionality index (decimal conversion of the last character

of the identifier. For instance, if the last character is D, the functionality index is 13)

5 - Electronic identifier of each card (this number is used to ensure

card interchangeability)

Each line of the "PLC BUS HARDWARE CONFIGURATION (RACK 0)" page gives information on a module installed on the serial bus.

Blank lines correspond to empty slots. When the system includes extension racks, the sign ".../..." is displayed in the bottom right-hand corner of the page.

en-938822/2 2 - 15

To display the contents of the extension racks:

Select the next page as many times as necessary. ☞

. . / . .

DAT

The "PLC BUS HARDWARE CONFIGURATION (RACK X)" page is displayed. It contains the same type of information as the "PLC BUS HARDWARE CONFIGURATION (RACK 0)" page; the input/

output cards occupy slots 1 and 2 (two-card extension racks) or 1 to 12 (12-card extension racks).

Notes

If no PLC is present, the message "PLC MISSING" is displayed in the "PLC BUS HARDWARE CONFIGURATION" page.

If a CL7 controller card (link with a TSX series 7 PLC) is present, no PLC bus configuration page is displayed.

Exit from the procedure

Select a display page.

2 - 16 en-938822/2

Product Presentation

2.3.2 System Customization Information Grid

The system customization parameters can only be consulted when the system is operational. It is recommended to write this information down for communication to the OEM or NUM customer support in case of

a failure preventing consultation.

MACHINE IDENTIFICATION

Machine No.: Shop:

CUSTOMISATION

Job reference: Options present:

0 1 2 3 4 5 6 7 8 9 10 11 12

0 1 2 3 4 5 6 7 8 9

Total number of axes: Number of interpolated axes: Part programme RAM size:

CNC software #:

Number of measured splindles: Number of machine proc. axes: Machine processor RAM size:

Date factory out: Date last modified on:

HISTORY

Identification: Identification:

en-938822/2 2 - 17

The following table can be reproduced as many times as there are "BUS XXX HARDWARE CONFIGURATION" pages.

HARDWARE CONFIGURATION OF BUS ____________

Address Description Part Number Index Identifier

0 1 2 3 4 5 6 7 8 9 10 11 12 13

2 - 18 en-938822/2

Operator Panel Description

3 Operator Panel Description

3.1 NUM Panels and Sub-Assemblies 3 - 3

3.1.1 NUM Panels 3 - 3

3.1.1.1 QWERTY Panel and CRT 3 - 3

3.1.1.2 50-Key Panels with CRT 3 - 4

3.1.1.3 50-Key Panel with LCD 3 - 4

3.1.1.4 Compact Panel 3 - 5

3.1.2 Display Screen 3 - 6

3.1.3 Status Window 3 - 7

3.1.4 Softkeys 3 - 8

3.1.4.1 Root Softkey Bar (Compact Panel) 3 - 8

3.1.4.2 Basic Softkeys 3 - 8

3.1.4.3 Mode Softkeys 3 - 8

3.1.4.4 JOG Softkeys 3 - 9

3.1.4.5 Tool Softkeys 3 - 10

3.1.4.6 Character Softkeys of the Compact Panel 3 - 10

3.1.5 Modal Data Window 3 - 11

3.2 Interactions Between Mode Selections and Display Pages 3 - 12

3.2.1 Neutral Mode 3 - 12

3.2.2 Interactions between Modes 3 - 12

3.2.3 Interactions between Modes and Display Pages 3 - 12

3.3 Available Controls and Indicators 3 - 13

3.3.1 Keyboard Keys 3 - 13

3.3.1.1 Special Features of the 50-Key Panel Keyboard 3 - 13

3.3.1.2 Special Features of the Compact Panel Keyboard 3 - 13

3.3.1.3 Special Keyboard Keys 3 - 14

3.3.1.4 Special Control keys 3 - 15

3.3.1.5 Mode Selection Keys 3 - 16

3.3.1.6 Reset Key 3 - 16

3.3.1.7 Machine Panel Function Keys on the Compact Panel 3 - 16

3.3.2 Softkeys 3 - 17

3.3.2.1 Root Softkeys (Compact Panel) 3 - 17

3.3.2.2 Basic Softkey Functions 3 - 17

3.3.2.3 Mode Softkey Functions 3 - 18

3.3.2.4 JOG Softkey Functions 3 - 19

3.3.2.5 Tool Softkey Functions 3 - 19

3.4 Special Keyboard Operations 3 - 20

3.4.1 Hardcopy 3 - 20

3.4.1.1 Hardcopy on Printer 3 - 20

3.4.1.2 Hardcopy in File 3 - 21

3.4.2 Keyboard Sound 3 - 22

3.4.3 Switching between Operator Panels 3 - 22

3.4.4 Switching between CNCs 3 - 23

3.5 Use of a 102/105-Key Keyboard with the Compact Panel 3 - 24

en-938822/2 3 - 1

3 - 2 en-938822/2

3.1 NUM Panel and Sub-Assemblies

3.1.1 NUM Panels

3.1.1.1 QWERTY Panel and CRT

Operator Panel Description

2 4

MODE

JOGTOOL

M01

F10

{ [}]

";:

,<.>/

F11 F12

` ?

CAPS

ALL

F8F7F6F5F4

MNBVCXZSHIFT SPACE

!1@2#3$4%

ESC Q W E R T Y U I O P

CTRL A D F G H

F3F2

5^6&7*8(9)0_-+=+

x off

HELP

line

DEL

INS

char

home Pg Up

VALID

Pg Dnend

1 - QWERTY alphanumeric keyboard 2 - Key to access previous softkeys 3 - Function keys 4 - Colour CRT 5 - Brightness control 6 - Context selection keys 7 - Reset key 8 - Mode selection keys 9 - Key to access next "Mode" softkey

10 - Cursor control keys

en-938822/2 3 - 3

3.1.1.2 50-Key Panels with CRT

1 2 3

N GHF

YBV(J)T

PDQ

SHIFT

F10F9F8F7F6F5F4F3F2F1 F11 F12

HELP

CTRL

MODE

I;U:X

{

x off

TOOL

]

SPACE

+K[WZ

JOG

}

\ ~0

7&8 9

4 5 6

∗0= /

INS/

OVER

ENTER

line DEL char

3#2@1

home PgUp

end

PgDn

1 - Key to access previous softkeys 2 - Function keys 3 - Key to access next "Mode" softkeys 4 - 9" Monochrome or 10" colour screen 5 - Context selection keys 6 - RESET key 7 - Compact alphanumeric keyboard 8 - Brightness control 9 - Mode selection keys

10 - Cursor control keys

3.1.1.3 50-Key Panel with LCD

This assembly includes a 50-key panel and a separate LCD. It has the same functions as the 50-key panel with CRT (see 3.1.1.2).

1 2 3

F10F9F8F7F6F5F4F3F2F1 F12F11

N GHF

I;U:X

{

YBV(J)T

}

PDQ

SHIFT

CTRL

HELP

MODE

TOOL

]

SPACE

x off

+K[WZ

JOG

7&8 9

4 5 6

∗0= /

INS/

OVER

ENTER

line DEL char

\ ~0

3#2@1

home PgUp

end

PgDn

3 - 4 en-938822/2

Operator Panel Description

3.1.1.4 Compact Panel

The compact panel is used for production and settings. It combines the functions of a CNC panel and a machine panel. It can be used for ISO programming and maintenance by connecting a standard 102/105-key PC keyboard.

T-=

Z+!

Q.R

G%ME/

7N8S9 4X5Y6 1A2B3

DP0

F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12

15 14 13 12 11

1 - 9" monochrome or 10" colour CRT 10 - DIN connector for additional standard 102/ 2 - Data entry keys 105-key PC keyboard (this connector can 3 - Special keys be moved to the rear of the panel; see 3.5) 4 - Programmable keys (two functions per 11 - Reset key

key: key alone and Shift + key) ∗ 12 - Lighted CYCLE key ∗

5 - Emergency stop switch 13 - Lighted FEED STOP key ∗ 6 - Lighted on/off switch 14 - Special cursor control keys and Shift key 7 - Feed rate override potentiometer 15 - Cursor control keys 8 - Axis jogs ∗ 16 - Function keys 9 - Serial port

∗ These machine keys remain active when the screen saver is on (the other keys merely turn the screen back on).

en-938822/2 3 - 5

3.1.2 Display Screen

1 - Status window 2 - Main window (20 lines of small characters) 3 - Modal data window 4 - Dialogue window (3 dialogue lines) 5 - Softkey bar

Certain screens do not have a dialogue window. In this case, 11 lines of large characters are displayed.

3 - 6 en-938822/2

Operator Panel Description

3.1.3 Status Window

The status window shows the status of the CNC at any given time via indicators displayed in 17 fields. When no indicators are required in a field, it is not displayed.

18234567

LOAD

TLCOMP

MDI

17 916 15 14 13 11 10

NC ?? CYHLD

AXRCL

M01 INCYC CN1

MSGFDHLD

N_POS

OVER

LCASE

1 - Current mode (See list of modes: 3.3.2.2) 2 - Entry of tool dimensions (TLCOMP), entry of tool wear offsets

(WEAR +) or cancellation of tool wear offsets (WEAR 0) 3 - Block skip (/) enabled 4 - Fault (NC ?? flashing) or MOS not performed (HOME flashing) 5 - Machining stop (CYHLD) 6 - Feed interruption (FDHLD) 7 - Message present (MSG) 8 - Overtype text mode (OVER) or insert mode (INSRT) 9 - Upper case letters (CAPS) or lower case letters (LCASE) 10 - Axis not in position (N_POS) or hardcopy in progress (HCOPY)

or hardcopy fault (HCDEF) 11 - Panel number (KBD1 or KBD2) in multi-panel configuration,

number of active CNC (between CN1 and CN4) in multi-CNC

configuration or system fault (PRSOV) 12 - Display unit: millimetres (mm) or inches (inch) 13 - End of part programme (M02), programmed stop (M00),

reset (momentary display of RESET) or current cycle (INCYC) 14 - Axis recall (AXRCL flashing) or manual override (INTER

flashing) 15 - Optional stop (M01) enabled 16 - Selected JOG increment (.001 to 10000, FREE or HANDWH) 17 - Standby mode

Special Case of the Compact Panel

The status window displayed on a compact panel is somewhat different from the standard status window:

- It includes a field indicating the name of the axis controlled by the jogs, followed by the group number in multigroup

systems

- It includes fields with indicators for the programmable function keys (lit if the function is active).

LOAD

TLCOMP

MDI

X1 FCT

NC?? CYHLD

100

AXRCL

M01 INCYC CN1

MSGFDHLD

N POS

OVER

SFCT

1 2 3 4 5 6 1 2 3 4 5 6

1 - LEDs for the shifted programmable function keys 2 - LEDs for the programmable function keys 3 - Axis name followed by group number

en-938822/2 3 - 7

3.1.4 Softkeys

The softkeys of the compact panel differ from those of the other CNC panels. Since the compact panel has fewer keys, certain keys of the CNC panels are replaced by softkeys (see the sections “Special Case of the Compact Panel”).

These softkeys are accessible in special softkey bars of the compact panel:

- The root softkey bar gives access to the Mode, Jog, Tool and Character softkeys

- The first Jog softkey bar is used to select the axis controlled by the jogs

- The two Mode softkey bars, the Tool softkey bar and the second Jog softkey bar (only Jog softkey bar on CNC

panels) are different

- The Character softkey bars allow entry of characters not available on the compact panel keyboard.

3.1.4.1 Root Softkey Bar (Compact Panel)

MODE

The Root softkey bar on the compact panel provides the functions accessible on other CNC panels by the

JOG

and

keys as well as giving access to the character keybars.

To display the Root softkeys, press the context key .

TOOL JOGMODE SYMBOL

To return to the basic softkeys, press again.

3.1.4.2 Basic Softkeys

TOOL

. . / . . DAT

DIR. PROG. INFO. L / @ AXIS TOOLS BKGND

PLC I / O

UTIL

These softkeys are displayed when none of the following softkeys have been selected:

- Mode softkeys,

- JOG softkeys,

- Tool softkeys. To return to the basic softkeys, press the selection key of the softkey bar displayed (Mode, Jog or Tool) or, with the QWERTY keyboard, press the key.

3.1.4.3 Mode Softkeys

Access the start of these softkeys by pressing

SINGLE MDI DRYRUN SEARCH EDIT TEST MANUAL HOMEAUTO

Access the following functions by pressing or

TL SET LOAD UNLOADSHIFTS

MODE

Once a mode has been selected, the basic softkeys are redisplayed.

REMARK The modes can be cancelled individually by PLC programming (see Automatic

Control Function Programming Manuals). In this case, the corresponding softkeys are not displayed.

3 - 8 en-938822/2

Special case of the Compact Panel: Mode Softkeys

Access the first Mode softkeys by pressing the

SINGLE MDI DRYRUN SEARCH EDIT TEST MANUAL HOMEAUTO

MODE

Operator Panel Description

key of the Root softkey bar.

Access the second Mode softkeys by pressing the key (F12) or the Next key

TL SET LOAD UNLOADSHIFTS

Return to the first Mode softkeys by pressing (F12) or the Next key

. . / . . .

Return to the Root softkeys by pressing (F1).

3.1.4.4 JOG Softkeys

Access these softkeys by pressing

.1 1 10 100 1000 10000 FREEHANDW .01.001

JOG

REMARK The increments can be cancelled individually by PLC programming (see Automatic

Control Function Programming Manuals). In this case, the corresponding softkeys are not displayed.

Special Case of the Compact Panel: Jog Softkeys

Access the first Jog softkeys by pressing the

Z A B C HANDWYX

Names of the axes declared in P9

JOG

key of the Root softkey bar.

The first Jog softkeys contain the names of the first axes (maximum 6) declared in machine parameter P9. They are used to select the axis to be controlled by the jogs.

In multigroup systems, the axis name is followed by the group number declared in P9:

GR1

GR1XGR2ZGR2

GR1

Access the second Jog softkeys by pressing (F12) or the Next key

.1 1 10 100 1000 10000 FREE.01.001

Return to the first Jog softkeys by pressing (F12) or the Next key

HANDW

. . / . . .

Return to the Root softkeys by pressing (F1).

en-938822/2 3 - 9

3.1.4.5 Tool Softkeys

Access these softkeys by pressing

TOOL

TLCOMP

WEAR + L or X R or Z WEAR 0

Special Case of the Compact Panel: Tool Softkeys

Access the Tool softkeys by pressing the

TLCOMP

LR@

WEAR + L or X R or Z WEAR 0

TOOL

key of the Root softkey bar.

The tool softkeys contain the characters L, R and @. Return to the Root softkeys by pressing (F1).

3.1.4.6 Character Softkeys of the Compact Panel

Use of these softkeys on the compact panel should be exceptional. It is preferable to connect a standard PC keyboard. Access the first Character softkeys by pressing the

;|JKLOUV#W

SYMBOL

key of the Root softkey bar.

Access the second softkeys by pressing (F12).

()[]<>&:$?

Access the third softkeys by pressing (F12).

\ ↑ _{}

The symbol Î represents a caret. Return to the first softkeys by pressing (F12). Return to the Root softkeys by pressing (F1).

3 - 10 en-938822/2

Operator Panel Description

3.1.5 Modal Data Window

The modal data window displays information concerning the programme being executed:

6 5 4 3

2 1

%20 . 0 N150 H6558 . 2

G40G2 G94G90

G83

M9M3

T12 D12

Sp: 600 S%: 75% Fp: 1000

F%: 100

7 8 9 10 11 12 13 14 15 16

1 - Tool number 2 - Spindle rotation direction (M3 or M4), spindle off (M5) or

spindle indexing (M19) 3 - Current cycle (G31, G45, G81 to G89) 4 - Programming of movements in absolute (G90) or relative

(G91) dimensions 5 - Programmed interpolation function (G0 to G3) 6 - Current programme 7 - Current block 8 - Active subroutine 9 - Radius offset (G41 or G42) or radius offset cancel (G40) 10 - Feed rate in V/D (G93), in mm/min (G94) or mm/rev (G95) 11 - Programmed coolant (M7, M8 or M7M8) or coolant off (M9) 12 - Tool correction 13 - Programmed spindle speed 14 - Spindle speed override percentage set on the spindle speed

potentiometer 15 - Programmed feed rate 16 - Feed rate override percentage set on the feed rate

potentiometer

On certain screens, the modal data window may include different data. This is the case for simulated machining (see

4.6.2) and use of the PROFIL function (see 5.7.2).

en-938822/2 3 - 11

3.2 Interactions Between Mode Selections and Display Pages

3.2.1 Neutral Mode

When the CNC is switched on, no mode is active and the "current mode" field of the status window is not displayed: the CNC is in neutral mode.

The alphanumeric keyboard is inactivated.

3.2.2 Interactions between Modes

When a mode is selected from the Mode softkeys, its name is automatically displayed in the "current mode" field of the status window (assuming that the selection is authorised by the machine processor).

Two modes cannot be active at the same time:

- when no cycle is in progress (indicator "M02" displayed in the status window), each time a mode is selected, it

replaces the previous selection,

- when a cycle is in progress (indicator "INCYC" displayed in the status window), each time a new mode is selected,

its name is displayed in the "standby mode" field.

When a mode is on standby, it is activated:

- at the end of a cycle for all modes except automatic mode,

- at the end of a block for automatic mode (or at the end of a cycle if the block being executed comprises a canned

machining cycle such as G31 or G81).

3.2.3 Interactions between Modes and Display Pages

When a display page is selected from the basic softkeys, this page is displayed in the main window. Changing pages returns the CNC to neutral mode in the following cases:

- if the CNC is in edit or origin shift mode (SHIFTS)

- if the CNC is in loading or unloading mode but not in progress When the system is in edit mode and a new mode (other than homing, loading and unloading) is selected, the "current

position" page is displayed. Irrrespective of which mode is active, when the:

- edit mode is selected, the active programme is displayed,

- homing mode is selected, the SHIFTS page is displayed,

- loading mode is selected, the "FILE LOADING" menu is displayed,

- unloading mode is selected, the "FILE UNLOADING" menu is displayed unless the CNC is in graphic display mode.

3 - 12 en-938822/2

Operator Panel Description

3.3 Available Controls and Indicators

3.3.1 Keyboard Keys

3.3.1.1 Special Features of the 50-Key Panel Keyboard

On the alphanumeric keyboard of the 50-key panel:

- the main character on the key can be accessed directly,

- the character in the top right-hand corner of the key is accessed by pressing the shift key together with the key,

- the character in the bottom right-hand corner of the key is accessed by pressing the control key together with the

key.

SHIFT

CTRL

+ key

x off

Accessed by

Main character accessed by key alone Accessed by

Adaptation of the Procedures

The procedures described herein are based on the use of the QWERTY panel. When using the 50-key panels, these procedures should be adapted by using the shift or control key combinations

where necessary. Example

The following line of a procedure:

Confirm password removal. ☞

Adapted as follows for use on the 50-key panel:

Confirm password removal. ☞

SHIFT

ENTER

Deleting the dialogue line

line

On 50-key panels, the dialogue line is deleted by the key combination

SHIFT

DEL

char

3.3.1.2 Special Features of the Compact Panel Keyboard

The compact panel keys are different from those of the other CNC panels. They include keys corresponding to machine panel functions. In addition to the 12 horizontal function keys, there are four vertical function keys.

For the machine panel keys, five programmable keys are assigned to functions managed by the PLC programme (see

3.3.1.7).

Substitution of Characters Not Available on the Compact Panel

To make a positive answer to a question:

Answer Y(es).

When an action requires the use of the Xoff character,

On the 102-key keyboard, enter the key combination Ctrl + S,

en-938822/2 3 - 13

3.3.1.3 Special Keyboard Keys

ESC

F12

CTRL

SHIFT

ENTER

ALL

CAPS

Escape key (QWERTY panel, not used).

Key to access previous softkeys (50-key panel).

Key to access next softkeys (only used for the Mode softkeys which are displayed in two parts).

Control key: access to special characters (Xoff) and, on 50-key panels, to the characters engraved in the bottom right-hand corner of the keys.

SHIFT key, held depressed to:

- access upper case characters and the second character on certain keys (QWERTY panel),

- access the characters in the top right-hand corner of the keys (50-key panel). Enter key of the QWERTY panel (equivalent to the Valid key): confirms the dialogue line or selection in a

menu.

Enter key of the 50-key panel: confirms the dialogue line or selection in a menu.

Upper/lower case key (QWERTY panel).

Key used to delete current line (QWERTY panel).

Key used to delete previous character.

ALT

Alt key used on the PCNC (QWERTY panel).

Tab key used on the PCNC (QWERTY panel).

Shift key: hold this key depressed to use the characters engraved in the top right-hand corner of the character

keys and the second function of the programmable function keys (compact panel).

Escape key (compact panel).

Help key: press to display the remaining error messages (compact panel).

Context key, used to:

- Return to the basic softkeys (QWERTY panel)

- Toggle between contexts (50-key panel)

- Return to the Root softkeys (compact panel).

Context selection keys: gives access to the contexts defined with MMITool.

Key to access previous softkeys (compact panel).

Key to access next softkeys (compact panel).

3 - 14 en-938822/2

3.3.1.4 Special Control keys

Operator Panel Description

Pg Dn

end

Pg Dn

Pg Up

home Pg Up

Home

End

➞

VALID

Page Down key (equivalent to the software "page down" key): used to display the next part of the page on screen (QWERTY panel).

PageDown key (equivalent to the "../..." softkey): used to display the next part of the page (50-key panel).

Page Up key (QWERTY panel).

Page Up key (50-key panel).

Start of file key (QWERTY panel, not used).

End of file key (QWERTY panel, not used).

Cursor key used to move up one line.

➞ ➞

Cursor key used to move down one line.

Cursor key used to move one character to the right.

➞

Cursor key used to move one character to the left.

Validation key (QWERTY panel, equivalent to the Enter key).

HELP

INS/

OVER

line DEL char

Help key gives access to the other error messages.

Overtype/insert text mode key.

Delete selected character key.

Key to delete the character selected (compact panel).

Insert/overwrite toggle key (compact panel).

Start of file key (compact panel).

End of file key (compact panel).

Page up key (compact panel).

Page down key (compact panel).

en-938822/2 3 - 15

3.3.1.5 Mode Selection Keys

MODE

TOOL

JOG

Mode key: used to display the "Mode" softkeys and then exit.

Tool key: used to display the "Tool" softkeys and then exit (See 5.2.2).

JOG key: used to display the "JOG" softkeys and then exit (See 5.1.1).

Block skip: enables block skips "/" (QWERTY panel, See 5.4.3.1).

M01

Optional stop key: enables "M01" optional stops (QWERTY panel, See 5.4.3.1).

3.3.1.6 Reset Key

Reset key (See 5.5.1.8).

3.3.1.7 Machine Panel Function Keys on the Compact Panel

These five keys are specific to the compact panel. They are programmable and can be assigned to functions managed by the PLC programme.

Rapid jog key: When this key is depressed, the jog keys move the axis selected at high speed.

Negative jog key: When this key is depressed, the jog keys move the axis selected in the negative direction.

Positive jog key: When this key is depressed, the jog keys move the axis selected in the positive direction.

Cycle key: This key starts execution of the active programme or a block in MDI mode.

Feed stop key: This key suspends execution of the active programme.

3 - 16 en-938822/2

3.3.2 Softkeys

The softkeys are activated using function keys F2 to F11 located below them.

3.3.2.1 Root Softkeys (Compact Panel)

Compact panel selection keys:

Operator Panel Description

MODE

TOOL

JOG

MODE key: gives access to the first Mode softkeys.

TOOL key: gives access to the Tool softkeys.

JOG key: gives access to the first Jog softkeys.

3.3.2.2 Basic Softkey Functions

Display page selection:

. . / . .

DAT

DIR.

PROG.

INFO.

L / @

AXIS

- Page down (equivalent to the "Pg Dn" key on the keyboard).

- Shifts page (option available by pressing Shift): shift display page (See 4.3).

List of stored programmes (See 4.5).

Programme being executed (See 4.8).

Summary of information on block (See 4.7).

List of programme variables (See 4.9.1) and equivalent addresses (See 4.9.2).

Current point coordinates (See 4.2).

TOOLS

BKGND

PLC I / O

UTIL

List of tool dimensions and wear offsets (See 4.4).

Graphic display (See 4.6), PROCAM (See 5.7.1) and background programme operations (See 5.9).

Machine and PLC data: inputs/outputs (See 4.10).

Access to utilities (See 8.2.2).

en-938822/2 3 - 17

3.3.2.3 Mode Softkey Functions

Mode selection:

AUTO MODE

Automatic mode: execution of part programme with automatic sequencing of blocks (See 5.4.3.5).

SINGLE

MDI

DRYRUN

MODIFY

TEST

MANUAL

HOME

SHIFTS

TL SET

LOAD

Single step mode: execution of part programme block by block (See 5.4.3.3).

Manual Data Input mode: manual input of a block without it being stored (See 5.3).

Dry run mode: execution of part programme in dry run mode (See 5.4.3.4).

Sequence Number Search mode: the programme restarts at block N.. (See 5.5.1.3).

Edit mode: modification of part programme (See 5.4.2).

Test mode: test of part programme under the operating conditions of the machine and system assembly (See 5.4.2.6).

Manual mode: axes moved using axis jogs or handwheels selected by the PLC (See 5.1.1.2).

Measurement origin setting mode: acquisition of measurement origins by the system (See 5.1.2).

Origin shift mode: entry of origin shifts (DAT1, DAT2 and DAT3) and scaling factor (See 5.2.1).

Automatic tool setting mode: acquisition of tool dimensions by the system (See 5.2.2).

Load mode: loading of part programmes (See 5.4.1) or tool dimensions (See 5.2.2.3) and selection of active programme (See 5.4.1.2).

UNLOAD

Unload mode: unloading of part programmes or tool dimensions (See 5.6).

3 - 18 en-938822/2

3.3.2.4 JOG Softkey Functions

Selection of jog type:

Operator Panel Description

HANDW

Axis jog using handwheel.

.001

.01

100

1000

10000

Jog in increments of 0.001 to 10,000 µm.

FREE

Continuous axis jog using push-buttons.

3.3.2.5 Tool Softkey Functions

Modification of tool dimensions and wear offsets:

TLCOMP

WEAR +

L or X

R or Z

WEAR 0

Input of tool dimensions via the keyboard (See 5.2.2.2).

Input of tool wear offsets (See 5.2.2.4).

Wear offset on length L (milling) or on the dimension along the X axis (turning).

Wear offset on radius R (milling) or on the dimension along the Z axis (turning).

Wear offset cancel (See 5.2.2.4).

Special Case of the Compact Panel: Functions of the Tool Softkeys

The Tool softkeys contain the symbols L, R and @ for entry of tool offsets.

en-938822/2 3 - 19

3.4 Special Keyboard Operations

3.4.1 Hardcopy

The contents of the CNC screen can be output on a printer or in a file according to the parameter settings of the CNC.

3.4.1.1 Hardcopy on Printer

This function allows output on a printer at any time of the contents of the CNC screen.

Requirements

Connecting cable connected between the printer and a configured serial port of the CNC (see C.2.4). On the printer side

Printer configured and ready to receive data (see printer manual). On the CNC side

CNC on. Machine parameter P59 (word N0) set for the type of print (see Parameter Manual): black and white print N0=1, printing

with grey levels N0=2, colour print N0=3.

REMARK It is necessary to reboot the system after modifying machine parameter P59.

Image to be hardcopied displayed on the screen.

Actions

On the CNC side

Print screen contents. ☞

CTRL

The current screen page is stored and the hardcopy indicator is displayed in the status window (See 3.1.3). The screen page is printed.

REMARK This printing function does not prevent normal operation of the CNC.

Incidents

When a printing fault occurs (printer incorrectly configured, faulty connection, etc.), the hardcopy indicator is replaced by the hardcopy fault indicator and data transmission is interrupted.

Correct the printing fault. Display of the hardcopy indicator in place of the hardcopy fault indicator. The page is printed.

Exit from the procedure

Cancel the hardcopy. ☞

The hardcopy (or hardcopy fault) indicator disappears from the screen.

CTRL

3 - 20 en-938822/2

Operator Panel Description

3.4.1.2 Hardcopy in File

This function outputs all or part of the image displayed on the screen into a bitmap file (HARDCOPY.BMP). This type of hardcopy requires availability of NUM software tools for PC.

Requirements

Connecting cable connected between the PC serial port and a serial port of the CNC. On the PC side

Line configured (see PLCTool - Ladder Language Programming Tool manual). PLCTool running, presence of a group designed to receive the hardcopies and a bitmap file called HARDCOPY.BMP.

On the CNC side System on. Machine parameter P59 set for output of the hardcopy into a file (word N0=0) (see Parameter Manual).

Machine parameter P112 set to assign the CNC serial line to the PLCTool link (see Parameter Manual).

REMARK It is necessary to reboot the system after modifying the machine parameter

settings.

PLCTool line selected (see Machine Processor Programming in Ladder Language manual). Image to be hardcopied displayed on the screen.

Actions

On the CNC side

➞

CTRL

Select hardcopy. ☞

Display of the full screen selection area and summary of the main functions at the bottom of the area: HARDCOPY.BMP: (DIM=F1, Sav=CR, Abort=ESC).

Change the selection if required (see table below).

Operations Key

Select reduced area or full screen

Reduced area = 120x80 pixels; full screen = 640x480 pixels ☞

Move the selection: left, right, up, down

☞

Enlarge the selection: left, right, up, down

☞

Cancel hardcopy

☞

End

SHIFT

ESC

Home

➞

or ➞ or

➞

or ➞ or

➞

Save the selection. ☞

REMARK The hardcopy is saved until it is retrieved via the PLCTool link.

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On the PC side

Select the HARDCOPY.BMP target file.

Select the direction of transfer by the command NC -> PC. Display of the dialogue box Download PC -> NC-PLC.

The hardcopy is downloaded by action on the Transmit key. If the file already contains data, a message requests confirmation of overwrite of the old data. If overwrite is accepted, the file is downloaded. Duplicate the file created by a copy/paste operation to avoid overwriting

it by the next file sent.

3.4.2 Keyboard Sound

The operator panel keyboard beeps each time a key is pressed. This sound function can be activated or deactivated.

Actions

Activate or deactivate the keyboard sound function. ☞

CTRL

3.4.3 Switching between Operator Panels

On CNCs with two to four panels, only one panel is active at a time (at power on, it is panel 1). A switch can be made to another panel. To prevent a panel from being accidently deactivated from the inactive panel, the active panel can be locked by a

password.

Requirements

Active panel indicated by panel number indicator (KBD1 or KBD2) in the status window (See 3.1.3).

Actions

Locking the active panel

Lock the active panel. ☞

Enter a password (four characters maximum). ☞

The active panel is locked and can only be deactivated by using the password. Switching to an inactive panel

Request switchover at the inactive panel. ☞

CTRL

Enter the password (if any). ☞

The switchover is executed. The panel number indicator is displayed in the status window of the newly activated panel and disappears from the other. The newly activated panel «beeps».

3 - 22 en-938822/2

Notes

The password can be changed each time the active panel is locked. Switchover cannot take place if dialogue is in progress on the active panel.

Incidents

Error in password entered on the inactive panel.

Operator Panel Description

Repeat the switchover operations on the inactive panel.

3.4.4 Switching between CNCs

On multi-CNC (two to four) systems, it must be possible to interrogate any one of the CNCs from the single operator panel.

Requirements

Active CNC indicated by the CNC number indicator (CN1 to CN4) in the status window (See 3.1.3).

Actions

Request CNC switching. ☞

Enter the number of the CNC to be activated. ☞

The switchover is executed. The active CNC number indicator is displayed in the status window of the operator panel and the panel beeps.

Notes

When the system is switched on, there is no password. Switchover cannot take place if dialogue is in progress on the active CNC.

Incidents

Incorrect CNC number (exceeding the number of CNCs)

CTRL

Repeat the switchover operations.

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3.5 Use of a 102/105-Key Keyboard with the Compact Panel

A standard 102/105-key PC keyboard can be connected to the front of the compact panel (see 3.1.1.4) after removing the dust cap (or to the rear if the DIN connector was moved to the rear of the panel), for instance to enter or edit part programmes.

This keyboard should also be used for accessing the utilities. Press Ctrl + S to exit from the utilities.

CAUTION

A keyboard should only be connected exceptionally to the front panel, because removal of

the dust cap breaks the panel seal. Move the connector to the rear of the panel if the

keyboard is to remain permanently connected.

Three types of standard 102/105-key PC keyboards can be connected

AZERTY French keyboard

Specify the use of an AZERTY keyboard on the keyboard. ☞

The configuration with AZERTY keyboard is saved in the system memory. QWERTY English keyboard

Specify the use of a QWERTY keyboard on the keyboard. ☞

The configuration with QWERTY keyboard is saved in the system memory. QWERTZ German keyboard

Specify the use of a QWERTZ keyboard on the keyboard. ☞

The configuration with QWERTZ keyboard is saved in the system memory.

CAUTION

The PC keyboard must have the following characteristics:

- Standard keyboard with 102 or 105 keys (excluding Compaq),

- Maximum power consumption: 150 mA,

- 5-contact DIN connector.

Arrêt

Défil

Scroll

Lock

3 - 24 en-938822/2

Display System Utilization

4 Display System Utilization

4.1 Inch/Metric Unit Conventions 4 - 3

4.2 Display of Tool Position 4 - 3

4.3 Display of Shifts 4 - 5

4.4 Display of Tool Dimensions, Corrections and Wear Offsets 4 - 6

4.5 Display of Programmes 4 - 9

4.5.1 Access to the List of Programmes 4 - 10

4.5.2 Access to the Listing of a Programme 4 - 11

4.5.3 Access to a Programme Listing at a Given Sequence 4 - 12

4.6 Display of a Programme in Graphic Mode 4 - 13

4.6.1 Selection of Graphic Display Parameters and Part Contour Trace 4 - 14

4.6.1.1 Selection of Graphic Display Parameters 4 - 14

4.6.1.2 Part Contour Trace 4 - 16

4.6.1.3 Scaling of Display Planes 4 - 18

4.6.2 Machining Simulation 4 - 19

4.6.3 Machining Simulation by Material Removal 4 - 21

4.6.4 Defining the Blank 4 - 24

4.6.4.1 Creating the Blank 4 - 25

4.6.4.2 Editing the Blank 4 - 26

4.6.4.3 Defining the Blank 4 - 28

4.6.5 Defining the Tool Geometries 4 - 30

4.6.5.1 Editing a Tool Geometry File 4 - 31

4.6.5.2 Defining a Tool Geometry Step by Step 4 - 35

4.6.5.3 Defining a Tool Geometry from Typical Forms 4 - 36

4.6.5.4 Definition of the Tool Geometry Unit 4 - 39

4.6.6 Trace during Cutting 4 - 40

4.7 Display of Active Data 4 - 43

4.8 Display of Programme-Being Executed 4 - 45

4.9 Display of Programme Variables and Equivalent Address Table 4 - 47

4.9.1 Display of Programme Variables 4 - 47

4.9.2 Display of Equivalent Address Table 4 - 48

4.10 Display of Inputs/Outputs 4 - 49

4.10.1 Display of Operator Messages 4 - 50

4.10.2 Display of External Parameters 4 - 52

4.10.3 Display of PLC Memory Data 4 - 54

4.10.4 Display of PLC User Screen 4 - 56

4.10.5 Display of QVN Information 4 - 56

4.10.6 Display of Ladder Animation 4 - 56

4.10.7 Display of Wire Tap 4 - 56

4.11 Access to Maintenance Functions 4 - 57

en-938822/2 4 - 1

4 - 2 en-938822/2

Display System Utilization

4.1 Inch/Metric Unit Conventions

The system can be configured to display dimensions in either millimetre or inches (See 5.8). The following display pages are presented using metric units.

4.2 Display of Tool Position

Requirements

Basic softkeys displayed.

Actions

Display the coordinates with respect to the programme origin (OP)

Select the page displaying the current position with respect ☞

to the programme origin (OP). Display of the coordinates of the current point with respect to the programme origin (OP) (POSN. PROG):

GR1 POSN.PROG TO GO ERROR

AXIS

X + 1994.110 + 990.221 + 852 Z - 990.221 - 990.221 + 923

C + 0.978 + 99.022 + 92 AXIS TILT: +5.11

1 - Axes displayed 2 - Following error in micrometres or ten-thousandths of a degree 3 - Distance between the current position and the programmed

point in mm or degrees

4 - Angle between the X axis and the perpendicular to the Z axis

in degrees

5 - Current position with respect to the programme origin in mm or

degrees

6 - Displayed axis group (axis multigroup systems) The coordinates are displayed on 8 digits. The number of decimal digits depends on the internal system unit.

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Display of the coordinates with respect to the measurement origin (OM)

Select the page displaying the current position with respect to the OM. ☞

AXIS

Display of the coordinates of the current position with respect to the measurement origin (OM).

Notes

The page displaying the current position with respect to OP is automatically called at power on. Each time the Pressing the

AXIS

key is pressed, the display switches between the programme origin and the measurement origin.

. . / . .

key causes display of the coordinates on the duplicated and synchronised axes with respect to OP

DAT

or OM. Error during programme execution

The error number, the number of the block with the error and possibly the error message text are displayed in the dialogue window, e.g.:

error 159 block N10 Programme shift requested on an axis for which homing is not completed.

Display of a part programme message The first 39 characters in the message are displayed on the first line (e.g. "PART FINISHING").

4 - 4 en-938822/2

4.3 Display of Shifts

Requirements

Basic softkeys displayed.

Actions

Display System Utilization

Select the SHIFT page. ☞

Display of shifts:

SCALE: E 1000/1000

DAT1 DAT2 DAT3 X - 600.685+ 100. + 0. * Z - 211.364+ 230. + 0. * C + 0. + 45. + 0.

1 - Scaling factor in thousandths of the programmed dimensions 2 - Axes displayed 3 - Not applicable for lathes 4 - Programme origin shift 5 - Part origin shift

SHIFT

. . / . .

DAT

The dimensions are displayed in mm or degrees.

Notes

This page is called automatically by the homing mode (SHIFTS). On axis multigroup systems, the first line displays the group number (e.g. GR1) and the rest of the page is shifted down

by one line.

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4.4 Display of Tool Dimensions, Corrections and Wear Offsets

Requirements

Basic softkeys displayed.

Actions

Display of tool dimensions

Select the "TOOL OFFSETS" page. ☞

Display of tool data:

TOOL OFFSETS

D 1 X+ 100.635 Z+ 30.953 R+ 0.3 C1 D 2 X+ 195.457 Z+ 24.982 R+ 0.2 C1 D 3 X+ 158.756 Z+ 29.003 R+ 0.3 C1 D 4 X+ 148.95 Z+ 32.025 R+ 1.2 C1 D 5 X+ 0. Z+ 0. R+ 0. C0 D 6 X+ 0. Z+ 0. R+ 0. C0 D 7 X+ 0. Z+ 0. R+ 0. C0 D 8 X+ 0. Z+ 0. R+ 0. C0 D 9 X+ 0. Z+ 0. R+ 0. C0 D 10 X+ 0. Z+ 0. R+ 0. C0 D 11 X+ 0. Z+ 0. R+ 0. C0 D 12 X+ 0. Z+ 0. R+ 0. C0 D 13 X+ 0. Z+ 0. R+ 0. C0 D 14 X+ 0. Z+ 0. R+ 0. C0 D 15 X+ 0. Z+ 0. R+ 0. C0

TOOLS

1 - Tool orientation 2 - Cutter tip radius 3 - Z dimension 4 - X dimension 5 - Correction number

4 - 6 en-938822/2

The tool data are expressed in mm. Display of tool wear offsets

Display System Utilization

Select the tool wear offset page "TOOL WEAR OFFSETS". ☞

Display of tool wear offset values:

TOOL WEAR OFFSETS

D 1 DX+ 4.356 DZ+ 0.12 H+ 4 D 2 DX+ 1.252 DZ+ 2.952 H+ 1458 D 3 DX+ 0.117 DZ+ 0.45 H- 579 D 4 DX+ 0.64 DZ+ 0.138 H+ D 5 DX+ 0. DZ+ 0. H+ D 6 DX+ 0. DZ+ 0. H+ 4508 D 7 DX+ 0. DZ+ 0. H- 46270 D 8 DX+ 0. DZ+ 0. H+ D 9 DX+ 0. DZ+ 0. H+ D 10 DX+ 0. DZ+ 0. H+ D 11 DX+ 0. DZ+ 0. H+ D 12 DX+ 0. DZ+ 0. H+ 1567 D 13 DX+ 0. DZ+ 0. H- 76365 D 14 DX+ 0. DZ+ 0. H+ D 15 DX+ 0. DZ+ 0. H+

123

TOOLS

1 - Tool wear offset on Z 2 - Tool wear offset on X 3 - Correction number

The wear offsets are expressed in mm. The variables (H) displayed in the final column can be modified by programming. They can be used to manage tool

wear for example, but can also be assigned to any variables the programmer wishes to use.

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Display of tool geometries

Select the "TOOL GEOMETRIES" page. ☞

Display of the tool geometries:

TOOL GEOMETRIES

D 1 G 1 D 2 G 1 D 3 G 1 D 4 G 1 D 5 G 0 D 6 G 0 D 7 G 0 D 8 G 0 D 9 G 0 D 10 G 0 D 11 G 0 D 12 G 0 D 13 G 0 D 14 G 0 D 15 G 0

TOOLS

1 - Tool geometry associated with the corrector 2 - Corrector number

The tool geometries are used to simulate machining by material removal (see 4.6.3). Displaying another tool page

Page to be displayed Press

Next page of offsets, wear offsets or tool geometries

Previous page of offsets, wear offsets or tool geometries

Last page of offsets, wear offsets or tool geometries

First page of offsets, wear offsets or tool geometries

Pg Dn

Pg Up

End

Home

Notes

The tool data page is automatically displayed when a tool wear offset is entered. When the last tool page is displayed, pressing

. . / . .

DAT

(or

Pg Dn

) displays the first page.

. . / . .

DAT

4 - 8 en-938822/2

4.5 Display of Programmes

Requirements

Basic softkeys displayed.

Actions

Display System Utilization

Select the Directory page. ☞

Display of start of active programme and dialogue line:

%18.1 SHAFT N10 G00 G52 X0 Z0 N20 T1 D1 M06 N30 ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... N190 G03 I30 K-35 X40 Z-40

(&n)(%% OR %..N..) z

The dialogue line gives access to:

- the list of programmes stored in RAM,

- the listing of a programme.

LIST

. . / . .

Display the next page of the active programme (press repeatedly). ☞

DAT

The dialogue line is cleared and the next page of the active programme is displayed.

Notes

When no programme is selected as active programme, the page only contains the dialogue line at the bottom of the screen.

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4.5.1 Access to the List of Programmes

The RAM comprises four areas (See 8.8):

- area 0 or user area,

- protected areas 1 (client), 2 (OEM) and 3 (NUM).

Requirements

Dialogue line "(&n)(%% OR %..N..) ❚" displayed (See 4.5).

Actions

Type "%%". ☞

Display of start of list of programmes in RAM (area 0):

PROGRAM AREA IN RAM USED : 553716 BYTES FREE : 198896 BYTES PROGRAM STACK: 40080 BYTES > % 1.1 126386 B % 18.1 57894 B 628'(SHAFT V1) % 18.2 6534 B 174'(FLYWHEEL) % 19.1 2398 B 2'33"(SHAFT V2) % 21.1 956 B '42" % 21.2 424 B % 40.1 7312 B (HUB) %... %... %... %... %... %... %... %... % 66.1 17631 B 7'39"(SHAFT)

1 - RAM allocation 2 - Start of programme comment (13 characters) 3 - Execution time of tested programmes (excluding timeouts,

maximum displayable time: 1092 min) 4 - Programme size in bytes 5 - Programme number (the figure following the dot indicates the

axis group number to which the programme is assigned)

. . / . .

Display the next page of the list. ☞

DAT

Display of the rest of the list of programmes, then display of the beginning of each programme. Access to the list of programmes in protected areas

Dialogue line "(&n)(%% OR %..N..) ❚" displayed.

Enter "&[Area number]%%" (e.g. "&1%%" for area 1). ☞

Display of the start of the list of programmes in the area specified, indication of the area number (&1 for area 1, etc.) in the title bar of the page and on the information line of each programme.

4 - 10 en-938822/2

Display System Utilization

4.5.2 Access to the Listing of a Programme

Requirements

A programme listing can be obtained from the dialogue line "(&n)(%% OR %..N..) ❚" or from the list of programmes displayed.

Actions

Dialogue line displayed List of programmes displayed

(See 4.5) (See 4.5.1)

Enter "%[Programme number]" Move the cursor select the programme

☞ ☞

Display the programme ☞

Display of the beginning of the programme Display of the beginning of the programme and

the dialogue line "(&n)(%% OR %..N..) ❚"

➞

LIST

➞

. . / . .

Display the next page of the programme. ☞

The dialogue line is cleared and the next page of the programme is displayed. Access to the listing of a programme in a protected area

Dialogue line displayed List of programmes in a protected

(See 4.5) area displayed (See 4.5.1)

Enter "&[Area number]% Move the cursor

[Programme number]" ☞ to select the programme ☞

Display the programme ☞

Display of the beginning of the programme. Display of the beginning of the programme and The programme number is preceded by "&n". the dialogue line "(&n)(%% OR %..N..) ❚"

the programme number is preceded by "&n"

DAT

➞

LIST

➞

REMARKS Programmes in protected areas may be locked (See 8.8.3), in which case only the

programme number is displayed. When a request is made to display a programme using the list of programmes in

a protected area, the programme with the same number in the lowest area will be displayed. For example, using the list of programmes in area 3, if the cursor is placed opposite programme number &3%1.2, programme %1.2 of area 1 will be displayed if it exists in this area and not in area 0.

Incidents

If the programme cannot be found in the memory, the message "PROGRAMME DOES NOT EXIST" is displayed in the dialogue line.

Select another display page.

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4.5.3 Access to a Programme Listing at a Given Sequence

Requirements

The listing of a programme from a given block number can be obtained by the dialogue line "(&n)(%% OR %..N..) ❚" displayed or from the programme and the dialogue line displayed.

Actions

Dialogue line displayed Programme and dialogue line

(See 4.5) displayed (See 4.5.2)

Enter "%[Programme number] Enter "N [Block number]"

N [Block number]" ☞ ☞

(or "&[Area number]%[Programme number] N [Block number]")

Display of the programme from the specified block.

. . / . .

Display the next part of the programme. ☞

Display of the next part of the programme.

Incidents

If the sequence cannot be found, the message "BLOCK DOES NOT EXIST" is displayed in the dialogue line.

Select another display page.

DAT

4 - 12 en-938822/2

4.6 Display of a Programme in Graphic Mode

Requirements

Basic softkeys displayed.

Actions

Display System Utilization

Select the "GRAPHIC - PROGRAMMING" menu. ☞

PROCAM

Display of the "GRAPHIC- PROGRAMMING" menu:

GRAPHIC - PROGRAMMING

> 0 GRAPHIC DISPLAY PARAMETERS 1 DISPLAY PLANE 1 2 DISPLAY PLANE 2 3 TRACE WHILE CUTTING 4 INTERACTIVE PROGRAMMING 5 BACKGROUND EDIT 6 BACKGROUND LOAD 7 BACKGROUND UNLOAD 8 SIMULATION PARAMETERS

Menu items 4 to 7 can be inhibited by a PLC programme. Display of menu item 8 requires setting word N0 of machine parameter P5 to 2 (N0=2)(see Parameter Manual).

To select an item, move the cursor onto the item with the up and down arrow keys or enter the item number then press

The procedure given below illustrates the functions available in graphic display mode.

Select the graphic display parameters page and complete the fields (See 4.6.1.1)

Trace the contour of the part (See 4.6.1.2)

Return to the "GRAPHIC - PROGRAMMING" menu

Select the cutting plane to be simulated (See 4.6.2)

Simulate part cutting (See 4.6.2)

Scale the display planes (See 4.6.1.3)

Display the part trace during cutting (See 4.6.6)

Simulate material removal (See 4.6.3)

OUT

☞

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4.6.1 Selection of Graphic Display Parameters and Part Contour Trace

4.6.1.1 Selection of Graphic Display Parameters Requirements

"GRAPHIC - PROGRAMMING" menu displayed (See 4.6).

Actions

)

Select "GRAPHIC DISPLAY PARAMETERS". ☞

Display of the graphic display parameters page:

Axis Min Max Abscissa Z : +0. - +0. Ordinate X : +0. - +0.

Plane 1 Plane 2 Programme Sequence - -

- -

TRACE

REMOVAL

MATER.

PLANE 1

PLANE 2

SCALE

1 + 2

OUT

Use the arrow keys to move the cursor to the fields to be completed.

When the following fields are selected, the corresponding softkeys are displayed:

YZX

4 - 14 en-938822/2

Display System Utilization

Complete the fields (See table below).

Operation to be performed Field selected Command

(flashing)

Select the programmes to be

displayed (one of the two fields (default field) and ☞

must mandatorily be filled in) Plane 2 Select the first and last blocks Block field [Block number]

of the sequences to be displayed ☞

Select the axis for the Abscissa axis

abscissa (default Z) ☞

Select the axis for the Ordinate axis

ordinate (default X) ☞

Manually enter the display Min. or Max. fields [Limit value on axis]

plane sizes of axes to be shown ☞

Programme for Plane 1

[Programme number]

X X

Y Y

Remark: the screen sizes are recalculated during part contour tracing (See 4.6.1.2) or automatic scaling of display planes (See 4.6.1.3)

Delete field contents Field to be cleared

☞

Planes 1 and 2 can be selected, for instance, to display:

- different sequences of the same programme,

- a programme and its subroutine,

- two programmes assigned to two different axis groups (%n.1 and %n.2).

en-938822/2 4 - 15

4.6.1.2 Part Contour Trace Requirements

Graphic display parameters page displayed. Programme to be displayed selected (See 4.6.1.1).

Actions

Select the plane trace. ☞

Automatic scaling of selected plane. Display of the tool path trace:

Prog %20

Z : 7.0 109.0 X : -3.151 67.151

CYCLE

PLANE

SIMUL.

1+2

ZOOM

AREA

OUT

1 - Screen sizing

TRACE PLAN 1

TRACE PLAN 2

The tool path trace softkeys allow access to the machining simulation function (See 4.6.2). The tool paths are drawn:

- as broken lines for rapid movements in function G00,

- as unbroken lines for feed movements in functions G01, G02 and G03. The cycles are represented by the following symbols proportional to the dimensions of the tool correction used:

Drilling function G81 or G82

Peck drilling function G83 or drilling with chip breaking function G87

Rigid trapping G84

Boring G85 and boring with dwell G89

The plane is scaled so that it contains the two profiles corresponding to the programme declared in fields «Plane 1» and «Plane 2».

PLANE

Pressing the

1+2

key displays the two traces simultaneously.

4 - 16 en-938822/2

Display System Utilization

Enlargement of a trace detail

Select the ZOOM mode ☞

Display of the tool path trace in ZOOM mode:

Prog %20

ZOOM

AREA

Z : 7.0 109.0 X : -3.151 67.151

ZOOM

SAVE

ZOOM

FULL

OUT

VIEW

1 - ZOOM window

Change the window to the size required for the detail to be displayed. ☞ or

Move the window over the area to be enlarged with the softkeys or keyboard keys.

Zoom in. ☞ Validate the zoom. ☞

ZOOM

SAVE

ZOOM

Display of the enlarged tool path trace. Several consecutive enlargements can be made.

Exit from the procedure

Cancellation of the current enlargement During the enlargement procedure (before validation), it is possible to return to the initial scaling factor:

FULL

Cancel the ZOOM mode. ☞

VIEW

Return to initial tool path trace. Return to graphic display parameters page

Return to the graphic display parameters page. ☞

EXIT

en-938822/2 4 - 17

Return to the graphic display parameters page and display of minimum and maximum plane dimensions.

Incidents

A variety of incidents may occur, indicated by one of the following messages:

Message Cause Action

Programme number not The specified Acknowledge the message

found programme does not ☞

character

exist in the memory Select another programme

Block number not found One of the selected Acknowledge the message

blocks does not exist ☞

character

Select another block

Scaling not possible, No movement on one Acknowledge the message

one axis is not of the plane axes ☞

character

programmed Select another plane or correct the programme

(See 5.4.2.2)

error xxx block Nyyy Programming error Exit the display

Error text ☞

EXIT

Correct the programme (See 5.4.2.2)

4.6.1.3 Scaling of Display Planes Requirements

Graphic display parameters page displayed.

Any

Programme to be displayed selected (See 4.6.1.1).

Actions

SCALE

Select the scaling function for both planes of the part. ☞

1 + 2

Scaling of both planes (similar to 4.6.1.2, but no display, therefore quicker). The minimum and maximum dimensions of the two planes are displayed in the graphic display parameters page.

Incidents

A variety of incidents may occur, indicated by one of the following messages:

Message Cause Action

Programme number not The specified Acknowledge the message

found programme does not ☞

Any

character

exist in the memory Select another programme

Block number not found One of the selected Acknowledge the message

blocks does not ☞

Any

character

exist Select another block

4 - 18 en-938822/2

Display System Utilization

4.6.2 Machining Simulation

Machining simulation is used to visually check that the programme runs as expected (part dimensions and sequencing of operations).

Simulated machining is based on real machining performed by the CNC in automatic (See 5.4.3.5) and single step modes (See 5.4.3.3), but no real axis motion takes place.

Programmed interventions (M00, M12, data input, etc.) are not taken into account during simulation. External parameters (E) are not modified during simulation.

Requirements

"GRAPHIC - PROGRAMMING" menu displayed (See 4.6). Scaling of part (See 4.6.1).

Actions

Select plane 1. ☞

Select plane 2. ☞

Display of the tool path trace (same as trace obtained via the graphic display parameters page (See 4.6.1.2)).

REMARKS If manual scaling is the only operation to have been performed (See 4.6.1.1), the

scaled area is displayed without any trace. The next part of the procedure can also be accessed using the tool path trace

function in the graphic display parameters page (See 4.6.1.2).

If required, use the ZOOM function to enlarge a path detail. (See 4.6.1.2).

Select the simulation function. ☞

The number of the programme being simulated and the coordinates of the current position are displayed in the modal data window.

The machining simulation keys are displayed:

AUTO

MODE

SINGLE

BLOCK

HOLD

CYCLE

START

CYCLE

END

SIMULN.

TOOL PATH

STATUS

EXIT

SIMULN.

TRACE

en-938822/2 4 - 19

Perform the desired operations (See table below).

Operation to be performed Softkey Real machining equivalent

Select automatic mode (mode key depressed)

AUTO MODE

Automatic mode

Select single step mode (mode key depressed)

Execute machining simulation (programme executed up to M02 in automatic mode or one block executed in single mode) machine panel

Interrupt simulation (restart via "CYCLE") machine panel

Stop simulation and reset

Interrupt or restart tool path trace (trace function active when key displayed in inverse video)

Switch back and forth between the simulated programme

SINGLE BLOCK

START CYCLE

HOLD

CYCLE

END

SIMULN.

TOOL PATH

STATUS

Single step mode

"CYCLE" button on

"FEED STOP" button on

data and the data of the programme being executed (key depressed to display simulated programme data)

The default mode selected is AUTO mode (key depressed). When the single block mode is selected, a return is made to AUTO mode after M02 or by pressing the

END

SIMULN.

key.

Display of tool paths

Select the simulation function. ☞

START CYCLE

Display of the tool path trace in simulation mode:

Prog %20

X:+ 26.198 Z:+ 21.739 C:+ 0.

Z : 7.0 109.0 X : -3.151 67.151

Ext. contour roughing N80 G02 X50 Z10 R30

AUTO

MODE

SINGLE BLOCK

HOLD

CYCLE

START CYCLE

1 - Current position coordinates Display of tool paths.

4 - 20 en-938822/2

END

SIMULN.

TOOL PATH

STATUS

%20

N80

G42G2 G94G90

M9M5

EXIT

Display System Utilization

The modal data window displays data on the simulated programme. Without radius correction (G40), the tools are represented by a cross. When radius offset is enabled (G41 or G42), the tools are represented as circles with the dimensions of the tool radius

for the offset used.

Exit from the simulation function

Cancel simulation. ☞

EXIT EXIT

Return to "GRAPHIC - PROGRAMMING" menu (or graphic display parameters page).

4.6.3 Machining Simulation by Material Removal

REMARK Machining simulation by material removal concerns only turning operations. It is

therefore not applicable to dedicated cylindrical grinding systems.

Machining simulation by material removal allows a preview of machining on a turned part. It allows:

- a visual check of the part shape,

- a check of the absence of collision between the tool and the displayed blank. Simulation proceeds like real machining on the CNC in automatic mode (see 5.4.3.5) or single-step mode (see 5.4.3.3)

but does not involve actual machining. Programmed actions (M00, M12, manual data input, etc.) are ignored during simulation. The external parameters (E) are not modified during simulation. During simulated material removal, if unit used for defining the tool geometries (see 4.6.5.4) present in file %9920.1

is different from the display unit, the units are converted. If no unit is declared in this file, the default unit is the millimetre.

Requirements

Graphic display parameters page displayed and programme selected. Workpiece blank defined (and, if necessary, chuck and tailstock, see 4.6.4).

Tool geometries defined (see 4.6.5) and associated with the tool correctors used in the programme (see 5.2.2.2).

Actions

Select material removal. ☞

REMOVAL

MATER.

Display of the blank and the keys:

SIMULN.

TRACE

OTHER

VIEW

EXIT

The operator can choose the "other view" key for a half-view that generally allows more accurate scaling.

OTHER

Select the half-view. ☞

VIEW

en-938822/2 4 - 21

The blank is displayed as a half-view with modification of the scaling, e.g.:

Z : -59.750 115.750 X : -22.981 97.981

SIMULN.

TRACE

OTHER

VIEW

EXIT

1 - Scaling of the blank

SIMULN.

Select simulation. ☞

TRACE

The simulated programme number and current position coordinates are displayed in the modal data window. The material removal simulation keys are displayed:

AUTO MODE

SINGLE

BLOCK

HOLD

CYCLE

START

CYCLE

END

SIMULN.

TOOL PATH

STATUS

EXIT

Carry out the required actions (see table).

Action Softkey Equivalent in real machining

Select automatic mode (by pressing the key)

Select single step mode (by pressing the key)

Start machining simulation (the programme is executed up to M02 in automatic mode or one block is executed in single pushbutton

AUTO MODE

SINGLE BLOCK

START CYCLE

Automatic mode

Single step mode

Machine panel "CYCLE"

block mode) Stop execution of simulation (restart by the

"START CYCLE" key ) pushbutton Stop simulation with a reset

HOLD

CYCLE

END

SIMULN.

Machine panel "CYHLD"

Stop or resume tracing the tool paths (tracing is activated when the key is depressed)

Switch back and forth between the simulated programme

TOOL PATH

STATUS

data and the data of the programme being executed (key depressed to display simulated programme data)

The default mode selected is AUTO mode (key depressed). When the single block mode is selected, a return is made to AUTO mode after M02 or by pressing the

END

SIMULN.

key.

4 - 22 en-938822/2

Simulated material removal

Display System Utilization

Start simulation. ☞

The simulated tool path is displayed.

SIMUL Prog %20

%20

N80

G42G2 G94G90

M9M5

X:+ 20.184 Z:+ 28.761 C:+ 0.

Z : -59.750 115.750 X : -22.981 97.981

Finishing

N80 G02 X50 Z10 R30

AUTO

MODE

SINGLE BLOCK

HOLD

CYCLE

START CYCLE

END

SIMULN.

TOOL PATH

STATUS

EXIT

1 - Current position coordinates The dialogue window displays the last message and the block being executed.

START CYCLE

The modal data window displays data on the programme being simulated. The tool shown is the tool whose geometry is associated with the corrector specified in the programme. When the tool

geometry has not been defined, the tool is simulated by a triangle: .

Exit from Simulation

Exit from simulation. ☞

EXIT EXIT

Return to the "GRAPHIC PROGRAMMING" menu (or a graphic parameters page).

Incidents

When the system detects a programming error, simulation stops on the block with the error and an error message is displayed in the dialogue window.

Any

Acknowledge the error message. ☞

character

Analyse the causes of the error.

Exit from the simulation pages. ☞

EXIT

Correct the error (see 5.4.2.2) before resuming simulation.

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Workpiece blank declaration missing This message is displayed when the blank was not defined.

Define the blank (see 4.6.4).

Tool geometry file missing This message is displayed when no tool geometry has been declared.

Define tool geometries (see 4.6.5).

4.6.4 Defining the Blank

The blank used for material removal simulation is stored in file %9930.1 by the CNC. This file must not contain more than one workpiece blank, chuck and tailstock profiles.

Two cases can occur:

- create the blank (see 4.6.4.1) if file %9930.1 does not exist,

- modify the blank (see 4.6.4.2) if it does not correspond to the workpiece to be simulated.

Requirements

"GRAPHIC PROGRAMMING" menu displayed (see 4.6).

Actions

Select "SIMULATION PARAMETERS". ☞

Display of the "SIMULATION IN TURNING" page:

--- S I M U L A T I O N IN T U R N I N G ---

File Number: 01

Page Number:

Graphic View: Z - X

../... : Access to Tool Geometry File

VIEW

PROG

EDIT

PROG

NEW

PROG

. . / . . .

QUIT

Exit From Blank Definition

Exit from the "SIMULATION IN TURNING" page. ☞

Return to the "GRAPHIC PROGRAMMING" menu.

QUIT

4 - 24 en-938822/2

Display System Utilization

4.6.4.1 Creating the Blank Requirements

"SIMULATION IN TURNING" page displayed (see 4.6.4). "File Number" field set to 1.

Actions

Select a new blank. ☞

Display of the "SIMULATION PARAMETERS" menu.

[1] BLANK DESCRIPTION [2] CHUCK DESCRIPTION [3] TAILSTOCK DESCRIPTION

[1] Essential, [2] and [3] Optional

NEW

PROG

and the keys:

CHUCKBLANK

TAILS-

STOCK

TRACE

END

INPUT

Define the required items (see 4.6.4.3).

Only definition of the workpiece blank is mandatory to simulate material removal.

Exit from the "SIMULATION PARAMETERS" menu. ☞

Return to the "SIMULATION IN TURNING" page. The items defined are stored in file %9930.1.

Incidents

If file %9930.1 already exists, display of the message:

File already exists

Edit the blank if necessary (see 4.6.4.2).

END

INPUT

en-938822/2 4 - 25

4.6.4.2 Editing the Blank Requirements

"SIMULATION IN TURNING" page displayed (see 4.6.4). "File Number" field set to 1.

Actions

Select editing of the blank. ☞

The blank definition file is listed, e.g.:

>%9930.1 N1 - Blank 1 Simulation - END N2 - Exter. Chuck Spindle Dimension Simulation - END

and the keys:

PREV.

BLOCK

. . / . . .

DETAIL

TRACE OUTENTERMODIFYDELETE

Deleting one of the blank elements

Move the pointer to the element to be deleted. ☞ Request deletion of the element. ☞

Display of the message:

OK to Delete the Block?

Confirm block deletion. ☞

The element is deleted from the blank definition file.

EDIT

BLOCK

DELETE

YES

PREV.

BLOCK

Editing one of the blank elements This method can only be used to edit the dimensions or unit of an element but not its geometry. If the new element

does not have the same geometry, it is necessary to delete the old element (see above) and enter the new one (see below).

Move the pointer to the element to be modified. ☞ Select editing of the element. ☞

BLOCK

MODIFY

PREV.

BLOCK

The element definition page is displayed.

Select the fields to be modified (with the arrow keys). Enter the new values (by the softkeys for the "Unit" field).

Confirm the modification of the element. ☞

ENTER

List the blank definition file.

4 - 26 en-938822/2

Adding new elements to the blank

Display System Utilization

Move the pointer to the block before the elements ☞

to be added.

Select element insertion. ☞

Display of the "SIMULATION PARAMETERS" menu (see 4.6.4.1).

Define the required elements (see 4.6.4.3).

Exit from the "SIMULATION PARAMETERS" menu. ☞

Return to the "SIMULATION IN TURNING" page. The elements defined are stored in file %9930.1.

Exit from the Procedure

Exit from blank editing

Return to the "SIMULATION IN TURNING" page. ☞

Display of the "SIMULATION IN TURNING" page. Aborting element deletion

After the message:

OK to Delete the Block?

BLOCK

INSERT

END

INPUT

OUT

PREV.

BLOCK

Select not to delete the element. ☞

The element is saved. Aborting modification of an element

After modifying the values in the fields.

Select not to modify the element. ☞

The blank definition file is listed.

Incidents

If file %9930.1 does not exist, display of the message:

File does exist.

Create the blank (see 4.6.4.1).

CANCEL

en-938822/2 4 - 27

4.6.4.3 Defining the Blank Requirements

"SIMULATION PARAMETERS" menu displayed (see 4.6.4.1).

Actions

Select definition of an element of the blank. ☞

BLANK

CHUCK

TAIL-

STOCK

A profile selection menu depending on the above selection is displayed (if "tailstock" is selected, no submenu is displayed):

"BLANK OUTLINES" menu The following choice between types of outlines is proposed:

Cylindrical bar: F2

Tubular blank: F3

Pt 0Pt 0 Pt 0

ZZZ

Stepped blank: F4

Pt 0

Conical blank: F5

Select the type of blank to be defined (keys F2 to F5).

Display of the blank definition page. Display of the "CHUCK PROFILES" menu

The following choice between profile types is proposed:

Internal Clamping: F2 and F4

External Clamping: F3 and F5

A2 A3

Pt 0

A2 A3

Pt 0

The profiles selected by F4 and F5 are symmetrical to the profiles displayed.

Select the type of chuck to be defined (keys F2 to F5).

The chuck definition page is displayed.

4 - 28 en-938822/2

Tailstock definition page Display of the tailstock diagram to be defined:

Display System Utilization

Pt 0

Defining the element

Fill in all the fields containing "????". ☞ Modify the unit if necessary ("Units" field). ☞ Confirm definition of the element. ☞

Display of the "SIMULATION PARAMETERS" menu.

Continue if necessary with other elements of the blank (maximum one per type of element).

Exit from the Procedure

Aborting blank definition With one of the profile selection menus displayed:

Abort blank definition. ☞

ENTER

END

INPUT

INCH

The blank definition file is again listed. The elements already defined are saved. Aborting selection of an element

With one of the profile selection menus displayed:

Abort selection of the element. ☞

Return to the "SIMULATION PARAMETERS" menu. Aborting definition of an element

Element definition page displayed:

Do not confirm definition of the element. ☞

Return to the "SIMULATION PARAMETERS" menu.

OP'N

QUIT

en-938822/2 4 - 29

num 1020T, 1040T, 1050T, 1060 T, 1020g Operator Manual

Specifications and Main Features

Frequently Asked Questions

User Manual