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Norton Clipper
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CR 16
User guide
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Norton Clipper CR 16 User guide

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CR16
Translation of the original Instructions
Rammer
OPERATING INSTRUCTIONS
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Declaration of conformity
The undersigned manufacturer: SAINT - GOBAIN ABRASIVES S.A.
190, BD. J. F. KENNEDY
L-4930 BASCHARAGE
Declares that this product: Norton clipper CR16 Code: 70184608012
Is in conformity with the following Directives:
"MACHINES" 2006/42/CE "NOISE" 2000/14/CE
And European standard :
• EN 500-1 Mobile road construction machinery. Safety - Part 1: Common requirements
• En 500-4 Mobile road construction machinery - Safety - Part 4: Specific requirements for
compaction machines
Valid for machines as of serial number : 450xxxxxxx
Storage site for the technical documents : Saint-Gobain Abrasives 190, Bd. J. F. Kennedy 4930 BASCHARAGE, LUXEMBOURG
This declaration of conformity loses its validity when the product is converted or modified without agreement.
Bascharage, Luxembourg, le 01.09.2019 :
François Chianese, executive officer.
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Norton Clipper CR16
OPERATING INSTRUCTIONS
TABLE OF CONTENTS
1 BASIC SAFETY INSTRUCTIONS
1.1 Symbols
1.2 Machine plate
1.3 Safety instructions for particular operating phases
2 MACHINE DESCRIPTION
2.1 Short description
2.2 Purpose of use
2.3 Layout
2.4 Technical Data
2.5 Statement regarding the vibration emission
2.6 Statement regarding noise emission
3 ASSEMBLY AND COMMISSIONING
4 TRANSPORT AND STORING
4.1 Securing for transport
4.2 Transport procedure
4.3 Long period of inactivity
5 OPERATING THE MACHINE
5.1 Site of work
5.2 Preparing the site
5.3 Floating and finishing operation
6 MAINTENANCE AND SERVICING
6.1 Maintenance of the machine
7 FAULTS: CAUSES AND CURES
7.1 Fault-finding procedures
7.2 Trouble-shooting guide
7.3 Spare parts

1-BASIC SAFETY INSTRUCTIONS

The Noron Clipper CR16 is exclusively designed for compaction mainly on construction sites.
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Read operator's instructions
Ear protection must be worn
Hand protection must be worn
Eye protection shall be worn
Uses other than the manufacturer's instructions shall be considered as contravening the regulations. The manufacturer shall not be held responsible for any resulting damage. Any risk shall be borne entirely by the user. Observing the operating instructions and compliance with inspection and servicing requirements shall also be considered as included under use in accordance with the regulations.

1.1 Symbols

Important warnings and pieces of advice are indicated on the machine using symbols. The following symbols are used on the machine:
1.2 Machine plate Important data can be found on the following plate located on the machine:
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Machine model
Machine code Machine Weight
Year of production
Serial number

1.3 Safety instructions for particular operating phases

Before starting the work
• Before commencing work, make yourself familiar with the working environment at the place of use. The working environment includes: obstacles in the area of work and manoeuvre, the firmness of the floor, necessary protection at the site relating to public thoroughfares and the availability of help in the event of accidents..
• This machine must only be used for its intended purpose, and must be operated only by the well-trained personnel.
• Know how to stop the engine quickly, and understand the operation of all controls BEFORE attempting to operate the machine.
• The machine must be operated on ground where stability is guaranteed. When working near the rim of excavated trenches, be alert to potential caving edges, falling rocks, and slides.
• The exhaust gas contains poisonous and hazardous CARBON MONOXIDE. Exposure can cause loss of consciousness and may lead to death. Use this machine in a well ventilated area. Never operate the machine in room, warehouse, tunnel, mine, or in a deep trenches where the exhaust may not be properly vented to the atmosphere.
• The exhaust pipe and muffler is subject to extremely high temperature during and after operation. Do not touch it unless these are completely cooled off. Let the engine cool before storing the machine indoors.
• Do not attempt to run the machine with any of the covers, labels, and/or any other
components removed from the machine. Unauthorized alteration or modification of the engine or the machine is prohibited, as it will affect the machine's performance and may lead to danger in operation
.
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2-MACHINE DESCRIPTION

Any modification, which could lead to a change in the original characteristics of the machine, may be done only by Saint-Gobain Abrasives who shall confirm that the machine is still in conformity with the safety regulations.

2.1 Short description

The rammer CR16 is suitable for repairing asphalted surfaces, for small compacting jobs and for preparing green areas As with all other NORTON products, the operator will immediately appreciate the attention given to detail and quality of materials used in construction. The machine and its component parts are assembled to high standards assuring long life and minimum maintenance.

2.2 Purpose of use

The percussion and the vibration required for compaction are produced by the vibrator located on the compacting plate. The engine starts the vibrator and the torque is transmitted by the centrifugal clutch and the belt. To allow the minimum of the driving motor, the centrifugal clutch, at low engine speeds, interrupts the flow of power towards the exciter. The compactor must always be used with the gas handle in the "OPERATIVE" position. The motor support and the compaction plates are connected by 4 shock absorbers, which are mounted to prevent the vibrations reaching the operator. Use the machine only for the purpose for which it was designed.

2.3 Layout

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Handlebar (1)
Jig welded steel construction is connected by 4 shock mount on the frame of the machine to reduce the vibrations reach the operator
Lifting eye (2)
To lift the machine easily and safely, a lifting eye is located over the engine. This allows a balanced lifting of the machine.
Petrol tank (3)
The 2 liter fuel tank is located on the handlebar for easy filling.
Thermal Engine (4)
The machine is equipped with a Honda engine GXR120 with 2.6 kW.
Transfert box (5)
oil bath transfer box which transmits the vibration to the soleplate via the piston / cylinder
Piston/Cylinder (6)
Transmits the vibration to the soleplate
SolePlate (7)
The sole plates have rounded edges and raised to avoid marking the surface
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Model
Norton Clipper CR16
Operating weight
70 kg
Overall Lenth
720mm
Overall Heigth
1045mm
Overall Wigth
415mm
Centrifugal force
16 kN
Impact Number per minutes
640-680
Stroke
50-75mm
Air-cooled single-cylinder 4 stroke
Honda GXR120
Engine power
kW 2,6 (HP 3,5)
rpm
3550-3600
Displacement
121 cm3
Fuel
Petrol
Fuel consumption
1,5
Fuel tank capacity
3,1 ltrs

2.4 Technical DATA

Ramming soleplate Width x
Length
Engine
280x330mm

2.4 VIBRATION MEASUREMENTS

Products are tested for hand/arm vibration level in accordance with annex D prEN500-4:2001 The hand/harm vibration level is 8 m/s The rammer has been tested on a “macadam” surface, produced with not cleaned stone crusher grit, with 16 mm medium diameter (with components which have diameter that goes from 10 to 20 mm).

2.5 SOUND MEASUREMENTS

The product has been produced in accordance with the standard 2000/14/CE, procedure I annex VI. Measured sound power level 105 [dB(A)] and guaranteed sound power level 108 [dB(A)] on a significant equipment.

3-ASSEMBLY AND COMMISSIONING

Starting the machine
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Turn the fuel valve to the ON position. Fully press
Move the choke lever to the CLOSED position.
Move the throttle control lever slightly to the left.
Pull the starter grip lightly until you feel resistance,
CAUTION: Do not allow the starter grip to snap
As the engine warms up, gradually move the
Position the throttle control lever for the
the dead-man handle against the main handle.
Put the engine switch on ON.
NOTE: do not use the choke if the engine is warm or the air temperature is high.
then pull briskly.
back against the engine. Return it gently to prevent damage to the starter.
choke lever to the OPEN position.
maximum engine speed.
To stop the engine, release the dead-man handle, move the throttle control lever fully to the right, then turn the engine switch to the OFF position. Turn the fuel valve to the OFF position.
CAUTION: when the machine is switched off, the tools will continue turning slowly to complete stop. Be therefore very careful to avoid injuries.
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4-Transport and storing

4.1 Securing for transport
Conform yourself to work regulations, in order to transport the machine safely. To help you transport the machine, you can remove the transport tube from under the handle and located in the front hole of the machine.
4.2 Transport procedure
Conform yourself to work regulations, in order to transport the machine safely. To help you transport the machine, you can remove the transport tube from under the handle and located in the front hole of the machine.
4.3 Long period of inactivity
If the machine is not going to be used for a long period, completely clean the machine and disassemble the tools. The storage site must be clean, dry and at a constant temperature.
5- OPERATING THE MACHINE
5.1 Site of work
• Remove from the site anything, which might hinder the working procedure!
• Make sure the site is sufficiently well lit!
• Make sure you have a continual adequate view of the working area so you can intervene in the
working process at any time!
• Keep other staff out of the area, so you can work securely.
5.2 Preparing the site
Ad equation to compaction, it will be necessary to identify the characteristics of soils and material, to study their ability
6- MAINTENANCE AND SERVICE
6.1 Maintenance of the machine
To ensure a long-term quality from the use of the Clipper compactors CR16, please follow the maintenance plan below:
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After
20h00
Monthly
After
100h00
After
200h00
Check filter, clean or replace if
necessary
Check filter oil level (only oil bath
models)
Check fuel tank and fuel cap lid.
If necessary replace.
Engine
Check oil level, refill if necessary
Engine
Check engine RPM
Transfert Box
Check exciter lid
First oil change
Clean spark plug
Fuel Tank
Check fuel filter, replace if necessary
Oil change
Oil change
Air filter
Oil filter
Fuel tank
Engine
Engine and transfert
box
Daily
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Engine Switch is set to OFF
Main jet of the carburetor
Take out the main jet from
being clogged with dirt.
carburetor, and clean the
the jet with compressed air.
Tightly fit the plug cap
7-FAULT: CAUSES AND CURES
7.1 Fault –finding procedures
Should any fault occur during the use of the machine, turn it off. Any works dealing with the engine of the machine can only be carried out by a qualified technician.
7.2 Troubles-shooting guide
TROUBLE POSSIBLE CAUSE REMEDY
Insufficient fuel.
Fuel Cock is closed. Open the fuel cock.
Refuel with Automotive
gasoline.
Engine won't start.
Engine stops suddenly,
Engine runs, but the machine
Set the switch to ON.
position.
Spark Plug contaminated
or damaged.
Improper spark plug gap Correct the gap.
Air Filter Element dirty. Clean the element.
Spark Plug cap is loose.
Lack of engine power. See above.
Clutch slipping. Dismantle the clutch
shoe if necessary.
Crank/Gear unit damaged. Contact dealer.
Replace the spark plug.
to the plug.
assembly, and clean the
shoe and drum with pro-
per solvent. Replace the
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7.3 Spare parts

In order to consult the spare parts lists, we invite you to visit the after-sales website of Norton Clipper by using the following address:
https://spareparts.nortonabrasives.com
For a quick access, you can also use the QR Code shown below using your mobile phone:
This electronic catalogue provides exploded views and spare parts lists for different machines designed by Norton Clipper so you can find references you need. When ordering spare parts, please mention:
• The serial number.
• The code of the part.
• The exact denomination.
• The number of parts required.
• The delivery address.
• Please indicate clearly the means of transportation required such as "express" or "by air".
Without specific instructions, we will forward the parts through the means which seem appropriate to us --- but which is not always the quickest way.
Clear instructions will avoid problems and faulty deliveries. If not sure, please send us the defective part. In the case of a warranty claim, the part must always be returned for evaluation. Spare parts for the motor can be ordered with the manufacturer of the motor or with their dealer, which is often quicker and cheaper.
This machine has been manufactured by
190, Bd. J.F. Kennedy L- 4930 BASCHARAGE Grand-Duché de Luxembourg.
Tel.: 00352-50401-1
http://www.construction.norton.eu
e-mail: sales.nlx@saint-gobain.com
Saint-Gobain Abrasives S.A.
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SAINT-GOBAIN ABRASIVES
TEL: +36 1 371 22 50
SAINT-GOBAIN ABRASIVI S.P.A
SAINT-GOBAIN GLASS
I SOK. NO:21
Guarantee can be claimed and technical support obtained from your local distributor where machines, spare parts and consumables can be ordered as well:
INDUSTRIEWEG 21 9420 ERPE-MERE BELGIUM TEL:
+32(0) 2 267 21 00
SAINT-GOBAIN ABRASIVES, S.R.O. POČERNICKÁ 272/96, MALEŠICE 108 00 PRAHA 10 CZECH REPUBLIC TEL: +420 255 719 326 FAX: +420 255 719 321
SAINT-GOBAIN ABRASIVES A/S DYBENDALSVÆNGET 2, DK-2630 TAASTRUP DENMARK
TEL:
+45 4675 5244
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+49 (0) 2236 8996-0 +49 (0) 2236 8911-0
FAX: +49 (0) 2236 703-367
+49 (0) 2236 8996-10 +49 (0) 2236 8911-30
FÜR DEN FACHHANDEL ÖSTERREICH TEL: +43 (00) 662 430 076
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0090-216-217 12 50
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FAX: +36 1 371 22 55
FAX: +351 229 437 949
STAFFORD
ST16 1EA UNITED KINGDOM TEL: +44 1785 222 000 FAX: +44 1785 213 487
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