Norton Clipper CFP 14W User guide

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CFP14W
Translation of the original Instructions
COMPACTOR
OPERATING INSTRUCTIONS
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VERS. 01.09.2019 CFP14 W _MAN_EN
Declaration of conformity
The undersigned manufacturer: SAINT - GOBAIN ABRASIVES S.A.
190, BD. J. F. KENNEDY
L-4930 BASCHARAGE
Declares that this product: Norton Clipper Compactors CFP14 W
Code: 70184608009 HATZ 1B20
Code: 70184608010 HONDA GX160
Is in conformity with the following Directives:
"MACHINES" 2006/42/CE "NOISE" 2000/14/CE
And European standard :
• EN 500-1 Mobile road construction machinery. Safety - Part 1: Common requirements
• En 500-4 Mobile road construction machinery - Safety - Part 4: Specific requirements for
compaction machines
Valid for machines as of serial number : 450xxxxxxx
Storage site for the technical documents : Saint-Gobain Abrasives 190, Bd. J. F. Kennedy 4930 BASCHARAGE, LUXEMBOURG
This declaration of conformity loses its validity when the product is converted or modified without agreement.
Bascharage, Luxembourg, le 01.09.2019 :
François Chianese, executive officer.
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Norton Clipper CFP14W
OPERATING INSTRUCTIONS
TABLE OF CONTENTS
1 BASIC SAFETY INSTRUCTIONS
1.1 Symbols
1.2 Machine plate
1.3 Safety instructions for particular operating phases
2 MACHINE DESCRIPTION
2.1 Short description
2.2 Purpose of use
2.3 Layout
2.4 Technical Data
2.5 Statement regarding the vibration emission
2.6 Statement regarding noise emission
3 ASSEMBLY AND COMMISSIONING
3.1 Starting the machine Honda
3.2 Starting the machine Hatz
4 TRANSPORT AND STORING
4.1 Securing for transport
4.2 Transport procedure
4.3 Long period of inactivity
5 OPERATING THE MACHINE
5.1 Site of work
5.2 Preparing the site
5.3 Floating and finishing operation
6 MAINTENANCE AND SERVICING
6.1 Maintenance of the machine
7 FAULTS: CAUSES AND CURES
7.1 Fault-finding procedures
7.2 Trouble-shooting guide
7.3 Spare parts
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Read operator's instructions
Ear protection must be worn
Hand protection must be worn
Eye protection shall be worn
1-BASIC SAFETY INSTRUCTIONS
The Norton Clipper CFP14W is exclusively designed for compaction mainly on construction sites. Uses other than the manufacturer's instructions shall be considered as contravening the regulations. The manufacturer shall not be held responsible for any resulting damage. Any risk shall be borne entirely by the user. Observing the operating instructions and compliance with inspection and servicing requirements shall also be considered as included under use in accordance with the regulations.

1.1 Symbols

Important warnings and pieces of advice are indicated on the machine using symbols. The following symbols are used on the machine:
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Machine model
Machine code Machine Weight
Year of production
Serial number

1.2 Machine plate

Important data can be found on the following plate located on the machine:

1.3 Safety instructions for particular operating phases

Before starting the work
• Before commencing work, make yourself familiar with the working environment at the place
• Plate compactors must only be used for compaction jobs observing safety and operating
• People who work with plate compactors must know everything regarding safety instructions.
• Do not take drugs or drink alcohol before using plate compactors.
• Always wear appropriate protective clothes (ear protections, gloves, protecting shoes and
• Do not alterate the operation devices of the plate compactor.
• Do not leave control elements during compaction.
• Store the compactor with engine off in a safe place.
• Always refill fuel tank when the engine is off. Do not allow fuel to come into contact with the
• Do not smoke when using compactor. Keep the compactor out of open flames.
• Always check fuel tank cap. If there is a fuel cock, shut it off when the engine is not working.
• Do not use the compactor in places where there are gaseous exhalations.
• Do not use the machine indoors or in an enclosed area unless inadequate ventilation.
of use. The working environment includes: obstacles in the area of work and manoeuvre, the firmness of the floor, necessary protection at the site relating to public thoroughfares and the availability of help in the event of accidents..
instructions.
helmet).
hot parts of compactor and engine.
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• Always wear appropriate protective clothes.
• When the work area is near slopes, the compactor could turn over.
• When you use compactor in reverse and in a narrow place, the operator must be sideways
from the handle in order to avoid stumbling.
• Always operate in safe conditions in order to avoid accidents.
• Always operate in maximum stability conditions.
• Use transport wheels only for movements in yard. In all the other situations they must be
removed.
• Always make sure of the proper functioning of the safety and control devices.
• If there are any problems, stop immediately the machine and inform the person responsible
of the yard.
• Attention is drawn to the use of BS2092 safety goggles in conformity with specified Processes No.8 of the Protection of Eyes Regulation 1974, Regulation 2(2) Part 1. and additional dusk mask for dry cutting (only in exceptionally cases).
CLIMBING ABILITY

2-MACHINE DESCRIPTION

Any modification, which could lead to a change in the original characteristics of the machine, may be done only by Saint-Gobain Abrasives who shall confirm that the machine is still in conformity with the safety regulations.
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6 2 3
8 5 1 7 4

2.1 Short description

The compactor CPF14W is suitable for repairing asphalted surfaces, for small compacting jobs and for preparing green areas As with all other NORTON products, the operator will immediately appreciate the attention given to detail and quality of materials used in construction. The machine and its component parts are assembled to high standards assuring long life and minimum maintenance.

2.2 Purpose of use

The vibration required for tamping is produced by the exciter which is on the compacting plate. The engine starts the exciter and the torque is transmitted by the centrifugal clutch and by the belt. In order to allow the idling of the drive engine, the centrifugal clutch, at low engine speeds, interrupts the flow of power to exciter. The compactor must always be used with the gas handle in the “OPERATIVE” position. The engine supporting and the compacting plates are connected by 4 shockmount, which are mounted to avoid that vibrations reach the operator. Only use the machine for the purpose for which it is intended.

2.3 Layout

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Handle (1)
Jig welded steel construction is connected by 4 shockmount on the frame of the machine to reduce the vibrations reach the operator
Belt drive and belt cover (2)
A centrifugal clutch inside the engine pulley drives the gear shaft through V-Belts. It allows to gradually engaging the vibration of the machine. The drive assembly is enclosed in a metal guard.
Water tank (3)
Resistant plastic water tank
Thermal Engine (4)
The machine has a GX160 Honda engine with 4,8HP (3.6kw) or Hatz 1B20 with 5 HP (3.7kw)
Lifting eye (5)
To lift the machine easily and safely, a lifting eye is located over the engine. This allows a balanced lifting of the machine.
Eccentric element (6)
In the our compactors the system of eccentric elements has been optimized by moving the weight to the right side of the axle, so that less weight counteracts the movement at start-up. Less power is required to initiate the vibratory action, reducing energy consumption at start-up by 50% and thus using less fuel.
.
Plate (7) The plates have rounded edges and raised to avoid marking the surface
Shock absorbers (8)
The engine supporting and the compacting plates are connected by 4 shockmount, which are mounted to avoid that vibrations reach the operator.
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2.4 Technical DATA

2.4 VIBRATION MEASUREMENTS

The engine supporting and the compacting plates are connected by 4 shockmount, which are mounted to avoid that vibrations reach the operator. Products are tested for hand/arm vibration level in accordance with annex D prEN500-4:2001
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The hand/harm vibration level is 8.9 m/s The plate compactor has been tested on a “macadam” surface, produced with not cleaned stone crusher grit, with 16 mm medium diameter (with components which have diameter that goes from 10 to 20 mm).

2.5 SOUND MEASUREMENTS

The product has been produced in accordance with the standard 2000/14/CE, procedure I annex VI. Measured sound power level 104.2 [dB(A)] and guaranteed sound power level 108 [dB(A)] on a significant equipment.
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Turn the fuel valve to the ON position. Fully press
Move the choke lever to the CLOSED position.
Move the throttle control lever slightly to the left.
Pull the starter grip lightly until you feel resistance, then
CAUTION: Do not allow the starter grip to snap back
As the engine warms up, gradually move the
Maximum engine speed.
3-ASSEMBLY AND COMMISSIONING
3.1 Starting the machine with Honda GX 160 engine
the dead-man handle against the main handle.
Put the engine switch on ON.
NOTE: do not use the choke if the engine is warm or the air temperature is high.
briskly.
against the engine. Return it gently to prevent damage to the starter.
choke lever to the OPEN position. Position the throttle control lever for the
To stop the engine, release the dead-man handle, move the throttle control lever fully to the right, then turn the engine switch to the OFF position. Turn the fuel valve to the OFF position. CAUTION: when the machine is switched off, the tools will continue turning slowly to complete stop.
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Be therefore very careful to avoid injuries.
3.2 Starting the machine with Hatz 1B20 engine

4-Transport and storing

4.1 Securing for transport
Conform yourself to work regulations, in order to transport the machine safely. To help you transport the machine, you can remove the transport tube from under the handle and located in the front hole
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of the machine.
4.2 Transport procedure
Conform yourself to work regulations, in order to transport the machine safely. To help you transport the machine, you can remove the transport tube from under the handle and located in the front hole of the machine.
4.3 Long period of inactivity
If the machine is not going to be used for a long period, completely clean the machine and disassemble the tools. The storage site must be clean, dry and at a constant temperature.
5- OPERATING THE MACHINE
5.1 Site of work
• Remove from the site anything, which might hinder the working procedure!
• Make sure the site is sufficiently well lit!
• Make sure you have a continual adequate view of the working area so you can intervene in the
working process at any time!
• Keep other staff out of the area, so you can work securely.
5.2 Preparing the site
Ad equation to compaction, it will be necessary to identify the characteristics of soils and material, to study their ability
6- MAINTENANCE AND SERVICE
6.1 Maintenance of the machine
To ensure a long-term quality from the use of the Clipper compactors CPF/CRP13, please follow the maintenance plan below:
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TROUBLE
POSSIBLE CAUSE
SOLUTION
The wear and tear has caused the belt to
7-FAULT : CAUSES AND CURES
7.1 Fault –finding procedures
Should any fault occur during the use of the machine, turn it off. Any works dealing with the engine of the machine can only be carried out by a qualified technician.
7.2 Troubles-shooting guide
The engine works properly but the
machine does not vibrate
Reduced or irregular speed The engine rpm is not correct
The transmission belt is broken
Replace the belt
loosen up
The centrifugal clutch has broken Replace the centrifugal clutch
Verify that during compaction gas lever is in
“OPERATIVE” position
Reset the number of engine rpm
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seal has been damaged; if necessary replace
Mechanical block of the exciter (bearings,
Remove the element causing the failure or, if
Dirty air filter
Clean air filter, if necessary replace it
Engine damaged
Contact an engine service center
The engine rpm are low but the exciter
does not stop
The exciter heats up to over 90° (bath oil
only)
The engine works with difficulty and the exciter is too noisy and it stops or slows
down
The engine turns off or does not work
properly
The transmission belt has loosened up
Centrifugal clutch malfunction
There is too much of oil in the exciter
shaft)
Fuel tank empty Add fuel
Oil lack Add oil
Tension the transmission belt and, if
necessary, replace it
Repair the centrifugal clutch and, if
necessary, replace it
Top up the oil level. Check whether the oil
it
necessary, replace the exciter
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7.3 Spare parts

In order to consult the spare parts lists, we invite you to visit the after-sales website of Norton Clipper by using the following address:
https://spareparts.nortonabrasives.com
For a quick access, you can also use the QR Code shown below using your mobile phone:
This electronic catalogue provides exploded views and spare parts lists for different machines designed by Norton Clipper so you can find references you need. When ordering spare parts, please mention:
• The serial number.
• The code of the part.
• The exact denomination.
• The number of parts required.
• The delivery address.
• Please indicate clearly the means of transportation required such as "express" or "by air".
Without specific instructions, we will forward the parts through the means which seem appropriate to us --- but which is not always the quickest way.
Clear instructions will avoid problems and faulty deliveries. If not sure, please send us the defective part. In the case of a warranty claim, the part must always be returned for evaluation. Spare parts for the motor can be ordered with the manufacturer of the motor or with their dealer, which is often quicker and cheaper. This machine has been manufactured by
Saint-Gobain Abrasives S.A.
190, Bd. J.F. Kennedy L- 4930 BASCHARAGE Grand-Duché de Luxembourg. Tel.: 00352-50401-1
http://www.construction.norton.eu
e-mail: sales.nlx@saint-gobain.com
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SAINT-GOBAIN ABRASIVES
TEL: +36 1 371 22 50
SAINT-GOBAIN ABRASIVI S.P.A
SAINT-GOBAIN GLASS
I SOK. NO:21
Guarantee can be claimed and technical support obtained from your local distributor where machines, spare parts and consumables can be ordered as well:
INDUSTRIEWEG 21 9420 ERPE-MERE BELGIUM TEL:
+32(0) 2 267 21 00
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TEL:
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FAX: +36 1 371 22 55
FAX: +351 229 437 949
STAFFORD
ST16 1EA UNITED KINGDOM TEL: +44 1785 222 000 FAX: +44 1785 213 487
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