North Star M268180M User Manual
WARNING
READ and UNDERSTAND the Owner’s Manual completely before using this sprayer.
Assemble, test, and use only in accordance with the Owner’s Manual instructions.
READ and FOLLOW chemical label instructions. Pesticides are hazardous chemicals.
KNOW emergency procedures BEFORE handling chemicals. Sprayer leaks, bodily
chemical contact, poisoning, and spills require immediate response.
AVOID inhaling, ingesting, or coming into contact with any chemicals.
WEAR personal protective gear when filling, using, cleaning, and servicing the
sprayer.
KEEP sprayer and spray materials away from children and pets. Pesticides are
especially toxic to them.
EXERCISE CAUTION in ATV vehicle handling and do not exceed 5 MPH. ATV will be
less stable and handle very differently with filled sprayer attached.
DO NOT TURN ON POWER to sprayer until ready to spray in order to avoid
unintentional spray release.
Improper use of the sprayer or handling of chemicals could result in serious injury
or illness to the operator or nearby persons/animals, or could cause damage to the
environment.
ITEM NUMBER: 268180
SERIAL NUMBER: _____________
®
M268180R
Owner’s Manual
Instructions for Assembly, Testing, Operation, Servicing, and Storage
Tree Sprayer: For outdoor use with agricultural pesticides and
other liquids**
** This sprayer is recommended for use in spraying non-flammable liquids such as pesticides, water for plants/trees
or dust control, ice control chemicals, or water-based non-flammable sealants or stains for outdoor wood surfaces.
However, WE RECOMMEND THAT THE SPRAYER NOT BE USED FOR OTHER PURPOSES ONCE IT HAS
BEEN USED FOR SPRAYING PESTICIDES. Any chemical will leave some residual in the tank liner or sprayer
components, even after the sprayer has been properly cleaned. These residual chemicals can have unexpected
effects on future uses. For example, spraying water or other liquids that are contaminated with residual pesticide
may result in unforeseen hazards to plant or animal life.
Any Questions, Comments, Problems, or Parts Orders
Call NorthStar Product Support 1-800-270-0810
Hazard Signal Word Definitions
2
Table of Contents
Intended Use ................................................................................................................................. 4
Summary of Important Safety Information ................................................................................5
During Assembly
During Operation
General Chemical Safety
Chemical Application Safety
ATV Vehicle Handling Safety
Chemical Accident Procedures
Warning Label Locations ..............................................................................................................7
Component Inventory
Unpacking .....................................................................................................................................8
Assembly
Step One: Attach gauge ..................................................................................................................9
Step Two: Attach gun hose to spray gun and pump ..........................................................................9
Step Three: Attach gun clips to tank ................................................................................................9
Step Four: Attach drain cap to tank .................................................................................................9
Step Five: Attach hose guide to tank .............................................................................................10
Step Six: Attach sprayer to vehicle ................................................................................................10
Step Seven: Connect power cords to vehicle battery .......................................................................11
Step Eight: Check and test completed assembly ................................................................................... 14
Machine Components ..................................................................................................................15
Operation
Important Safety Information - Operation.................................................................................16
General Chemical Safety
ATV Vehicle Handling Safety
Chemical Applicator Safety
Chemical Accident Procedures
Preparing the Sprayer for Each Use ........................................................................................20
Using the Sprayer
Step One: Assess wind conditions and clear work area......................................................................21
Step Two: Fill the sprayer ...........................................................................................................22
Step Three: Operate the sprayer....................................................................................................24
Step Four: Clean sprayer and decontaminate after use .......................................................................27
Storage ..........................................................................................................................................28
Preparing for storage
Removing from storage
Troubleshooting ...........................................................................................................................29
Specifications ................................................................................................................................30
Parts Breakdown – Exploded View ............................................................................................31
Parts Breakdown – Exploded View ............................................................................................33
3
Intended Use
The sprayer is intended for use in spraying agricultural pesticides and other nonflammable liquids.
SPRAYING PESTICIDES:
Pesticides are hazardous chemicals that must be handled with caution as directed
throughout this manual and on the pesticide label. Pesticides are regulated by the United
States Environmental Protection Agency (EPA) and defined as:
Any substance or mixture of substances intended for preventing, destroying, repelling,
or mitigating any pest. Though often misunderstood to refer only to insecticides, the
term pesticide is a comprehensive term that applies to insecticides, herbicides,
fungicides, and various other substances used to control pests.
The sprayer is intended for use in spraying pesticides in liquid form only. The sprayer is
NOT intended for use in spraying pesticides in dry or aerosolized form, or for use with
fumigants.
Some formulations of liquid pesticides do not remain in solution and should be agitated
to maintain a uniform mix. This sprayer is equipped with an agitator that should be used
when spraying pesticides classified as “flowable” (“F” or “L”), “wettable powder” (“WP”
or “W”), “emulsion” (“EC” or “E”), “microencapsulated” (“M”), or water dispersible
granules (“WDG” or “DF”). (See pesticide label to determine its classification.)
This sprayer comes equipped with a spray gun for applying pesticides on selected plants.
If you wish to spray large ground areas, a broadcast boom (Item #273011) and a boom
adapter kit (Item #268181) for mounting the broadcast boom to the vehicle are available
as optional accessories.
SPRAYING OTHER LIQUIDS:
In addition to spraying pesticides, this sprayer may be used to spray other non-flammable
liquids. Example uses include: watering plants/trees or spraying water for dust control,
applying ice control chemicals, or applying water-based, non-flammable sealant or stain
to outdoor wood surfaces.
However, WE RECOMMEND THAT THE SPRAYER NOT BE USED FOR
OTHER PURPOSES ONCE IT HAS ALREADY BEEN USED FOR SPRAYING
PESTICIDES. Any chemical will leave some residual in the tank liner or sprayer
components, even after the sprayer has been properly cleaned. These residual chemicals
can have unexpected effects on future uses. For example, spraying water or other liquids
that are contaminated with residual pesticide may result in unforeseen hazards to plant or
animal life.
Contact NorthStar Product Support at 1-800-270-0810 for any questions
about the appropriate use of the sprayer and/or optional accessories.
4
Summary of Important Safety Information
WARNING
Read and understand this owner’s manual completely before using the sprayer. Read
each chemical label’s instructions before handling the chemical.
Improper use of the sprayer or handling of chemicals could result in serious injury or
illness for the operator or nearby persons/animals, or cause damage to the environment.
LISTED BELOW is a summary of safety information of particular importance. See individual
sections of this owner’s manual for more details.
-------------------------------------- DURING ASSEMBLY -------------------------------
EXERCISE CAUTION when attaching remote switch to battery terminals. Follow the steps listed in the
Assembly section of this manual in exact sequence when connecting the sprayer’s remote switch battery clamps
to the battery terminals. Caution must be exercised to avoid contact with battery acid and to prevent sparking.
CHECK and TEST completed assembly as directed in this manual. Serious injury could result from chemical
leaks if sprayer is improperly assembled.
DO NOT MODIFY sprayer design.
------------------------------------- DURING OPERATION ------------------------------
General Chemical Safety
READ and FOLLOW each chemical label’s instructions and warnings.
AVOID inhaling, ingesting, or coming into contact with any chemicals.
KNOW applicable licensing and regulatory requirements for the chemical you plan to use.
KNOW emergency procedures before handling chemicals. Carefully review “Chemical Accident
Procedures” listed below and later in this manual. Also see First Aid instructions on the chemical label.
WEAR protective clothing, eye protection, and chemical resistant gloves when filling, using and cleaning
the sprayer. Wear additional protective gear, such as facemask or apron, as recommended on the chemical label.
EXERCISE EXTRA CAUTION around children and pets. Pesticides are especially toxic to them. Keep
sprayer and spray materials away from them at all times.
DO NOT MIX OR POUR chemicals in an enclosed, unventilated area
DO NOT USE flammable or corrosive chemicals in the sprayer.
FLUSH the sprayer before switching chemicals in order to prevent dangerous chemical interactions.
STORE pesticides in a correctly labeled container and in a secure location.
MONITOR the health of operators frequently exposed to pesticides, as recommended by the chemical label
or local/federal regulations.
Chemical Application Safety
Before Spraying
INSPECT and PREPARE sprayer before each use as directed in this manual.
DO NOT TURN ON POWER to sprayer until ready to spray in order to avoid unintentional spray release.
WEAR ADDITIONAL PERSONAL PROTECTIVE EQUIPMENT if you will be spraying overhead or
fogging. You will be exposed to much more chemical fallout in these applications. Wear chemical resistant
head and neck protection, full face mask or half face mask with sealed goggles, and consider using a respirator.
DO NOT SPRAY when wind speed exceeds 4 MPH in order to minimize spray drift.
CLEAR work area of people/ pets and POST warning notices to restrict access for the period recommended
on chemical label.
KEEP sprayer and spray materials away from children/pets. Pesticides can be especially toxic to children
and animals.
DO NOT ALLOW anyone younger than 16 to operate sprayer since pesticides are especially toxic to
children.
During Spraying
• DO NOT OVERAPPLY pesticide. Apply at rate recommended by chemical manufacturer. Excess pesticide
can be dangerous to humans/animals, damage desirable plants, and contaminate soil and water sources.
• DO NOT EAT, DRINK, SMOKE, RUB YOUR EYES, or TOUCH YOUR BARE SKIN while handling
chemicals and spraying.
• NEVER POINT THE SPRAY GUN at people or animals.
5
Summary of Important Safety Information (continued)
6
Sprayer leak
If the sprayer develops a leak, immediately stop spraying. Turn off power to the sprayer
and follow directions below, as applicable.
Bodily chemical
contact
Personal contamination can occur when chemicals splash, spill, or spray directly onto a
person.
1. Immediately follow First Aid instructions on chemical label.
General procedures can include:
a) Eyes – immediately flush with water.
b) Skin – wash all contaminated skin surfaces with soap and water.
c) Clothing – remove contaminated clothing. Dispose of heavily contaminated
clothing per chemical label instructions.
2. Seek medical advice if instructed on the label or the victim experiences symptoms of
harmful effects. Bring the chemical label for reference.
Poisoning by
ingestion or
inhalation
In case of poisoning from ingestion or inhalation:
If the victim has collapsed or is not breathing, call 911. Otherwise:
1. If you are the victim, immediately seek assistance from nearby personnel because you
may become incapacitated.
2. Immediately follow first aid instructions on chemical label.
3. Call a poison control center for further advice. In the U.S., call 1-800-222-1222. Have
the chemical label available for reference.
Chemical spills
Chemical spills must be quickly contained and properly cleaned up.
Refer to the chemical label for any specific clean-up instructions.
General procedures include:
1. Controlling the spill by stopping the source of the spill.
2. Containing the spill so that it does not spread and get into water sources.
3. Cleaning up the spill immediately.
4. Seeking additional advice from:
- Chemical manufacturer. See chemical label for contact information.
- State pesticide regulatory agency. In the U.S., call the National Pesticide Info. Ctr. at
800-858-7378 for assistance in contacting your state’s agency.
• ALWAYS HOLD THE SPRAY GUN FIRMLY when spraying at higher pressures to prevent gun from
whipping. Keep good footing and balance at all times.
• EXERCISE EXTRA CAUTION when spraying near areas accessible to children and pets.
• CLEAN up spills immediately per instructions on the chemical label.
• TURN OFF vehicle and set brake or block wheels, TURN OFF power to sprayer, and RELIEVE system
pressure before leaving sprayer unattended.
• SEE Troubleshooting section of this manual before attempting any repairs. Wear personal protective
equipment and follow safety instructions.
After Spraying
CLEAN sprayer immediately after use according to the directions provided in this manual.
DECONTAMINATE yourself after you are done spraying and have cleaned the sprayer. Wash all exposed
areas of the body with soap and water, and remove and launder clothing.
DISPOSE OF or STORE remaining chemicals in secure storage with correctly marked container.
ATV Vehicle Handling Safety
DO NOT ALLOW drivers younger than 16 to operate ATV with sprayer attached.
EXERCISE SPECIAL CAUTION in ATV vehicle handling and DO NOT exceed 5 MPH. ATV will be
less stable and perform very differently with filled sprayer attached. Exercise particular caution on sloped or
rough surfaces to avoid rollover. Use a vehicle equipped with rollover protection for use on non-level terrain.
DO NOT RIDE or TRANSPORT cargo on the sprayer.
Immediate response is necessary in the event of sprayer leaks, bodily chemical contact, poisoning, or spills.
See instructions below:
Chemical Accident Procedures
Warning Label Location
Call 1-800-270-0810 to order new label.
Order Part No. 777499 for Chemical
label.
WARNING
READ and UNDERSTAND the Owner’s Manual completely before using this sprayer.
Assemble, test, and use only in accordance with the Owner’s Manual instructions.
READ and FOLLOW chemical label instructions. Pesticides are hazardous chemicals.
KNOW emergency procedures BEFORE handling chemicals. Sprayer leaks, bodily
chemical contact, poisoning, and spills require immediate response.
AVOID inhaling, ingesting, or coming into contact with any chemicals.
EXERCISE CAUTION in vehicle handling. Vehicle will be less stable and handle very
differently with filled sprayer attached.
DO NOT TURN ON POWER to sprayer until ready to spray in order to avoid
unintentional spray release.
Improper use of the sprayer or handling of chemicals could result in serious injury
or illness to the operator or nearby persons/animals, or could cause damage to the
environment.
7
Unpacking
02205
Drain Cap
Rubber
Washer
Positive Battery
Clamp - Red
Negative Battery
Clamp - Black
Large Gun Clip
Gun Clip
Hose
Guide
5/16 x 1/2”
Bolt
Hose
Clamp (4)
#10 x 1/4”
Screw (2)
Pressure
Gauge
Remote Switch
Tank Straps
Sprayer
Gun Hose
Spray Gun
Manual Bag
Closely inspect all contents in the shipping carton.
Note that some parts are shipped inside the tank.
If you have damaged components: Contact the freight company that delivered the unit and
file a claim.
If you have missing components: Contact NorthStar Product Support at 1-800-270-0810.
The following items are found in the manual bag.
8
Assembly
#10 x ¼” screw
Small gun clip
Rubber washer
Drain cap
Large gun clip
Spray gun
Hose clamps
Gun hose
Plug
Pressure gauge
Hose clamps
Step One: Attach gauge
1. Remove and discard the plug in the gauge port.
2. Thread in pressure gauge. Hand tighten.
Step Two: Attach gun hose to spray gun and pump
1. Install hose clamps on hose.
i) Slide hose clamp over the end of the hose.
ii) Push the hose onto the hose barb.
iii) Slide the hose clamp over the hose barb.
iv) Tighten the hose clamp
2. Using 2 hose clamps, attach one end of the gun hose to the pump hose barb.
3. Using 2 hose clamps, attach the other end of the gun hose to the spray gun.
Step Three: Attach gun clips to tank
Fasten one gun clip and one large gun clip to the sprayer tank with #10 x 1/4” screws.
Step Four: Attach drain cap to tank
Press the rubber washer into the drain cap with your finger and thread the drain cap onto the tank.
9
Assembly (continued)
10
Gun hose
5/16 x 1/2” Bolt
Hose guide
ATV rack
(Not included)
Tank straps
Step Five: Attach hose guide to tank
1. Route gun hose around sprayer and through hose guide.
2. Attach hose guide to tank with 5/16 x 1/2” bolt.
NOTE: If your vehicle battery will be inaccessible after the sprayer is attached, you will
need to proceed to “Step Seven: Connect remote switch to ATV battery” prior to performing
Step Six below.
Step Six: Attach sprayer to vehicle
Secure the sprayer tank to your ATV rack with the two tank straps.
Assembly (continued)
11
Battery
power cord
Pump power cord
Remote switch
power cord
WARNING
Batteries are hazardous because they contain caustic acid, can emit explosive
gases, and can cause electric shock.
Caution must be exercised when making connections to a battery to avoid shock
and contact with the acid, and to prevent any sparking that could lead to an
explosion.
ALWAYS follow the safety instructions and steps listed below in exact sequence
when connecting the sprayer’s remote switch to the battery terminals.
1. Preparatory safety
Preparatory safety steps:
ALWAYS use eye protection
NEVER smoke or work near sparks or other sources of ignition.
NEVER touch both battery terminals at the same time or with any non-
insulated tools.
If battery acid contacts skin or clothing, flush immediately with water and
neutralize with baking soda.
2. Identify sprayer’s
power cords
Identify the power cords shipped with the sprayer.
There are three power cords for the sprayer that you will eventually connect end to
end to power the sprayer. Locate and identify these three cords:
a) The battery power cord and the pump power cord are shipped connected
together to the sprayer.
b) The remote switch power cord is packed separately in the Manual Bag.
Step Seven: Connect power cords to vehicle battery
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