Northern Airborne Technology STX100 User Manual

STX100-000
SM67
Globalstar
Satphone Transceiver
INSTALLATION AND OPERATION MANUAL
Northern Airborne Technology Ltd.
1925 Kirschner Road
Kelowna BC, Canada.
V1Y 4N7
Telephone (250) 763-2232
Facsimile (250) 762-3374
Copyright 2005 by Northern Airborne Technology
SM67 Rev. 4.10 STX100-000 Globalstar™ Satphone Transceiver Manual
IMPORTANT INFORMATION
FOR AVIONICS INSTALLATION FACILITIES
The STX100-000 GlobalstarSatphone Transceiver is supplied without TSO certification, as no such standard presently exists for airborne Satphone transceivers. This equipment provides what is considered as “supplemental” communications, and can be installed in an aircraft on a “Non interference” basis. Installation should be performed using standard procedures applicable to aircraft radio installation, to ensure that the newly installed equipment does not interfere with any other equipment in the aircraft.
This device complies with Part 15 of the FCC Rules. Operation is subject to the condition that this device does not cause harmful interference.
Sep 7, 2005 Page ii
ENG-FORM: 820-0104.DOT
CONFIDENTIAL AND PROPRIETARY TO NORTHERN AIRBORNE TECHNOLOGY LTD.
SM67 Rev. 4.10 STX100-000 Globalstar™ Satphone Transceiver Manual
Performed at factory
Periodically NAT will release manual amendments. In order to maintain the most accurate and up to date manual these amendments should be carried out immediately upon receipt and recorded on the following amendment record.

AMENDMENT RECORD

Amendment
Number
#1 Jan 25/06 2
Amendment
Date
Section(s)
Changed
Date
Entered
Entered By
Insert any Amendment Instruction sheets after this page.
Sep 7, 2005 Page iii
ENG-FORM: 820-0104.DOT
CONFIDENTIAL AND PROPRIETARY TO NORTHERN AIRBORNE TECHNOLOGY LTD.
INSTALL_OPS MANUAL AMENDMENT
Manual: SM67 STX100-000 Amendment #: 1 Document # SM67\Install_Ops\809-0001 Amendment Date: Jan 25, 2006
The purpose of this amendment is to make minor corrections to the Interconnect drawings.
Amendment Instructions:
1
2
STX100\000\403-4 Rev 1.10 STX100\000\403-4 Rev 1.11 STX100\000\403-5 Rev 1.10 STX100\000\403-5 Rev 1.11 STX100\000\403-7 Rev 1.00 STX100\000\403-7 Rev 1.01
Note: Ensure that all drawings are inserted in the order shown on the latest drawing lists.
Remove Drawings (Section 2) Replace or add Drawings (Section 2)
3 Update the Amendment Record sheet at the front of the manual.
4 Insert this page into the manual after the Amendment Record sheet (page ii).
Manual Amendment ends after the following amended pages
Remove Pages Replace With Pages
2-7 and 2-8 rev 4.10 2-7 and 2-8 rev 4.10 Amendment #1
Amendment #1 Jan 25, 2006 Page 1
ENG-FORM: 809-0108.DOT
PROPRIETARY AND CONFIDENTIAL TO NORTHERN AIRBORNE TECHNOLOGY LTD.
SM67 Rev. 4.10 STX100-000 Globalstar™ Satphone Transceiver Manual

Table of Contents

Section Title Page
1.0 Description
1.1 Introduction 1-1
1.2 Purpose of Equipment 1-1
1.3 Features 1-2
1.4 Specifications 1-2
1.4.1 Electrical Specifications 1-2
1.4.2 Physical Specifications 1-4
1.4.3 Environmental Specifications 1-4
1.4.4 System Specifications 1-5
1.4.5 Installation Approvals 1-5
2.0 Installation
2.1 Introduction 2-1
2.2 Unpacking and Inspection 2-1
2.2.1 Warranty 2-1
2.3 Installation Procedures 2-2
2.3.1 Warnings 2-2
2.3.2 Cautions 2-2
2.3.3 Notes 2-2
2.3.4 Cable and Wiring 2-2
2.3.5 Antennas 2-4
2.3.6 Mechanical Mounting 2-5
2.3.7 Data Port 2-5
2.3.8 Post-Installation Checks 2-6
2.3.9 Post Installation EMI Test 2-7
2.4 Pilot Advisory Notice 2-7
2.5 Continued Airworthiness 2-7
2.6 Accessories Required But Not Supplied 2-8
2.7 Installation Drawings 2-8
3.0 Operation
3.1 Introduction 3-1
3.2 Operation Specifics 3-1
Sep 7, 2005 Page iv
ENG-FORM: 820-0104.DOT
CONFIDENTIAL AND PROPRIETARY TO NORTHERN AIRBORNE TECHNOLOGY LTD.
SM67 Rev. 4.10 STX100-000 Globalstar Satphone Transceiver Manual
Section 1 Description

1.1 Introduction

This manual contains information on the STX100-000 GlobalstarSatphone Transceiver. All derivative products will be covered by manual supplements, which can be obtained from NAT as required.
Information in this section consists of purpose of equipment, features and specifications.
Note: The STX100-000 is shipped from NAT in a deactivated state. The unit must be
registered with and activated by Globalstar can be attempted. Please refer to the information sheet packaged with the STX100-000 for registration details.

1.2 Purpose of Equipment

before any operation of the system
The STX100-000 is a complete, self-contained airborne Satphone Transceiver for use on the Globalstar
satellite communications system. The system is voice and data
capable (single channel), and is designed for use with the PTA12 POTS Telephone Adapter and the LMC01 Latitude Mobile Controller, both manufactured by NAT Ltd.
The LMC01 is used to provide asset management and positioning capability (e.g., flight following). The LMC01 is a remote mounted unit, and connects to the data port on the STX100-000. The LMC01 is optional, and is set-up at time of installation to operate automatically. Refer to the LMC/LMC01 Users Manual for more information.
The voice connection is made with a standard two-wire connection (tip/ring). This is also referred to as a POTS (Plain Old Telephone Service) interface and is the audio path to/from the PTA12. This will also allow connection of a standard, 2-wire handset for cabin purposes, if needed.
Note: Due to current limitations (30 mA) on the POTS interface, the handset should be
powered from the aircraft to ensure proper operation of the system.
The data connection is through the STX100-000's data port. The data port supports asynchronous and packet data services. Asynchronous data services allow for the transmission of ASCII or binary data between a computer or other device connected to the STX100-000 and any Hayes™ compatible modem connected to the Public Switched Telephone Network (PSTN). Packet data services allow for the connection of a device able to support a PPP session using TCP/IP. This is the typical standard used by computers for dial-up service.
Sep 7, 2005 Page 1-1
ENG-FORM: 800-0107.DOT
CONFIDENTIAL AND PROPRIETARY TO NORTHERN AIRBORNE TECHNOLOGY LTD.
STX100-000 Globalstar Satphone Transceiver Manual SM67 Rev. 4.10

1.3 Features

• Voice and Data Capable • Lightweight, Compact Tray Mount
• Easy Cockpit Integration • Aircraft Grade Enclosure
• Easy Installation & Removal for Mission & Aircraft Flexibility
The basic voice ‘system’ is comprised of three units: the STX100-000 Satcom Satphone Transceiver, the PTA12-xxx Series control panel, and a Comant CI480-1 (or equivalent) approved antenna. The STX100-000 is a remote mounted, 1/4 ATR type unit that is tray mounted. Its simple interconnect allows for easy installation and operation. The PTA12 unit replaces the typical handset and provides a direct interface to the aircraft audio system, allowing the STX100-000 transceiver system to be selected in the same manner as the other aircraft radios. The antenna is typically a low profile type, designed for use with Globalstar
system.
The basic data system is comprised of the STX100-000, CI480-1 (or equivalent) antenna, and the LMC01-xxx.
The heart of the STX100-000 is the Qualcomm
Globalstar Satphone Transceiver.
The STX100-IKC (crimp) install kit is needed to complete the installation. The install kit includes the TX Filter that should be mounted near the STX100-000.

1.4 Specifications

1.4.1 Electrical Specifications

Power Supply
The STX100-000 utilizes an internal 'Quarter-Brick' DC/DC converter which converts the supplied 28 Vdc aircraft voltage down to the 12 Vdc internal operating voltage required by the Qualcomm transceiver.
System Input Requirements:
Voltage 27.5 Vdc nominal
30.3 Vdc maximum
22.0 Vdc minimum
18.0 Vdc Emergency Operation
Current 3.0 Amps maximum (internal fuse)
Page 1-2 Sep 7, 2005
ENG-FORM: 800-0107.DOT
CONFIDENTIAL AND PROPRIETARY TO NORTHERN AIRBORNE TECHNOLOGY LTD.
SM67 Rev. 4.10 STX100-000 Globalstar Satphone Transceiver Manual
Input Signals
+28 Vdc Power Main input power
On/Off Control On - 15 mA maximum
Off - open circuit
Chassis Ground Airframe connection
RF RX 50 - receive RF
TX Data Data Port serial data - Transmit Data
DTR Data Port serial data - Data Terminal Ready
RFR Data Port serial data - Ready For Receiving
DM TX Data DM Port serial data - Transmit Data
DM RTS DM Port serial data - Request To Send
Output Signals
Power Ground Main input power ground
RF TX 50 - transmit RF, 2 W maximum
RLSD Data Port serial data - Received Line Signal Detect
RX Data Data Port serial data - Receive Data
CTS Data Port serial data - Clear To Send
RI Data Port serial data - Ring Indicator
DM RX Data DM Port serial data - Receive Data
DM CTS DM Port serial data - Clear To Send
Bi-directional Signals
Tip POTS
Ring POTS
Shield POTS
Serial Ground Data Port serial data – Signal Ground
DM Serial Ground DM Port serial data – Signal Ground
Sep 7, 2005 Page 1-3
ENG-FORM: 800-0107.DOT
CONFIDENTIAL AND PROPRIETARY TO NORTHERN AIRBORNE TECHNOLOGY LTD.
STX100-000 Globalstar Satphone Transceiver Manual SM67 Rev. 4.10

1.4.2 Physical Specifications

Depth 11.20" (284.5 mm) maximum
Height 7.25" (184.2 mm) maximum
Width 2.26" (57.4 mm) maximum
Weight 7.35 lbs (3.3 kg) maximum
Mounting Tray (NTX-VT1)
Material 5052-H32 Aluminum alloy (Top and Bottom Covers)
6061-T6 Aluminum alloy (all other pieces)
Finish Black anodized (exposed surfaces)
per MIL-A-8625 Type III Class 2 Clear chromate conversion (internal chassis and connector/contact areas)
Connectors One 25-pin male D-subminiature with V5 locking H/W
Two TNC female bulkhead
Installation Kit STX100-IKC

1.4.3 Environmental Specifications

Qualification:
Temperature
(Operating) -30° C to +60° C (Survival) -40° C to +85° C
Altitude 50,000 ft
Humidity 95%
Shock DO-160D Cat. B
Vibration DO-160D Cat. (SM)
DO-160D Env. Cat. [A4]-BAB(SM)XXXXXXABBXXXLXXXX
Industry Canada Approval: IC:993B-STX100 FCC Approval: Verification to FCC Part 25 Compliance to FCC Part 15
Page 1-4 Sep 7, 2005
ENG-FORM: 800-0107.DOT
CONFIDENTIAL AND PROPRIETARY TO NORTHERN AIRBORNE TECHNOLOGY LTD.
SM67 Rev. 4.10 STX100-000 Globalstar Satphone Transceiver Manual

1.4.4 System Specifications

Functional Limits
Uplink Band (reverse link) 1610.73 - 1625.49 MHz
Downlink Band (forward link) 2484.39 - 2499.15 MHz
Certification Limits
Uplink Band (reverse link) 1610.5 - 1621.35 MHz
Downlink Band (forward link) 2483.5 - 2500.0 MHz
Operating Mode Full Duplex
RF Input/Output Impedance 50
Remote Interface POTS
Data Interface Data Port – RS-232
(19200 baud fixed, 8-N-1, hardware)
RF Power Output 2 W maximum (+33 dBm)

1.4.5 Installation Approvals

TC STC No. SA02-64
FAA STC No. ST01824NY
TC STC No. SA03-63
End of section 1
Diagnostic Monitor (DM) Port – RS-232
(115200 baud fixed, 8-N-1, hardware)
Sep 7, 2005 Page 1-5
ENG-FORM: 800-0107.DOT
CONFIDENTIAL AND PROPRIETARY TO NORTHERN AIRBORNE TECHNOLOGY LTD.
SM67 Rev. 4.10 STX100-000 GlobalstarSatphone Transceiver Manual
Section 2 Installation

2.1 Introduction

Information in this section consists of: unpacking and inspection procedures, installation procedures, post-installation checks, and installation drawings.

2.2 Unpacking and Inspection

Unpack the equipment carefully, and locate the warranty card. Inspect the unit visually for damage due to shipping and report all such claims immediately to the carrier involved. Note that each unit should have the following:
- STX100-000 Globalstar
- Warranty Card
- Release certification
Verify that all items are present before proceeding, and report any shortage immediately to your supplier.
Note: The STX100-000 is shipped from NAT in a deactivated state. The unit must be
registered with and activated by Globalstar™ before any operation of the system can be attempted. Please refer to the information sheet packaged with the STX100-000 for registration details.
Satphone Transceiver

2.2.1 Warranty

Complete the warranty card information and send it to NAT when the installation is complete. If you fail to complete the warranty card, the warranty will be activated on date of shipment from NAT.
Note: An appropriately rated facility, e.g. Certified Aircraft Repair Station, must install
this equipment in accordance with applicable regulations. NAT Ltd’s warranty is not valid unless the equipment is installed by an authorized NAT Dealer. Failure to follow any of the installation instructions, or installation by a non-certified individual or agency will void the warranty, and may result in a non-airworthy installation.
CAUTION:
Any changes or modifications to this equipment not expressly approved by Northern Airborne Technology Ltd could void the user's authority to operate the equipment.
Sep 7, 2005 Page 2-1
ENG-FORM: 805-0106.DOT
CONFIDENTIAL AND PROPRIETARY TO NORTHERN AIRBORNE TECHNOLOGY LTD.
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