Issued on the authority of Northern Airborne Technology Ltd.
Copyright 2009
V1Y 4N7
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AMU50-001 Audio ManagementUnit
SM76 Installation and Operation Manual
Table of Contents
Section Title Page
1. Description
1.1 Introduction 1-1
1.2 Product Description 1-1
1.2.1 System Information 1-1
1.2.2 System Configuration 1-1
1.3 Design Features 1-2
1.4 Specifications 1-3
1.4.1 Electrical Specifications 1-3
1.4.2 Physical Specifications 1-8
1.4.3 Environmental Specifications 1-8
1.4.4 Product Approval 1-8
1.4.5 DACS System Equipment 1-9
2. Installation
2.1 Introduction 2-1
2.2 Unpacking and Inspection 2-1
2.2.1 Warranty 2-1
2.3 Continued Airworthiness 2-1
2.4 Installation Procedures 2-1
2.4.1 Warnings 2-1
2.4.2 Cautions 2-2
2.4.3 Mounting 2-3
2.4.4 Cabling and Wiring 2-3
2.4.5 Post Installation Checks 2-9
2.5 Adjustments and Configuration 2-10
2.5.1 Maintenance Mode 2-10
2.5.2 DevCs Configurable Settings 2-11
2.6 Accessories Required But Not Supplied 2-12
2.7 Installation Drawings 2-13
3. Operation
3.1 Introduction 3-1
3.2 General Information 3-1
3.3 Control Functionality 3-1
3.3.1 Audio Control Panels 3-1
3.3.2 PTT Keys 3-1
3.3.3 Transmit Priority 3-2
3.3.4 Aural Alerts 3-2
3.3.5 Remote Alert Cancel Switch 3-2
3.3.6 Remote Alert Inhibit Switch 3-2
3.3.7 Audio Muting 3-3
3.3.8 EMERG/BACKUP Indicator 3-3
3.3.9 Passenger Intercom 3-3
3.3.10 Passenger ICS Volume 3-3
3.3.11 Winchman Select 3-3
3.3.12 NORM Call; High Priority Call; ISO Override 3-3
3.3.13 Other Switches and Indicators 3-4
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Section 1 Description
1.1 Introduction
Information in this section consists of product description, design features and specifications for the
AMU50-001 Audio Management Unit (AMU50). All derivative product information shall be contained in the
applicable manual supplement, which may be obtained from Northern Airborne Technology Ltd as
required.
Review all notes, warnings and cautions.
Note: This manual contains information applicable to units MOD 12 and above (s/n 3000 and above).
For information applicable to units MOD 11 and below (s/n 2999 and below) contact the product
support department at Northern Airborne Technology Ltd.
1.2 Product Description
1.2.1 System Information
The Digital Audio Communication System (DACS) is a management system that distributes and controls
all of the transceiver, receiver and warning source audio in an aircraft. It enables the transmission of
microphone audio to a selected Transceiver and distributes all Inter-Communication System (ICS) audio.
The primary component of the DACS is the AMU50. Connected to this Line Replaceable Unit (LRU) are
the user headsets, the transceivers, the receivers, and the Audio Control Panels (ACP). The AMU50 also
has an audio accessory port that enables the connection of a unit for providing ICS audio in the cabin.
The DACS architecture is a star configuration to prevent the loss of the entire system due to failure of one
connection. It provides a redundant power supply, redundant amplifiers for the crew microphones (MIC)
and headphones (PHN), redundant amplifiers for the first three direct audio inputs, and multiple modes of
operation.
The Power-On Built-In-Test (PBIT) function provides fault analysis down to the LRU level, while the
Continuous Built-In-Test (CBIT) is a background task that verifies hardware functionality on an ongoing
basis.
1.2.2 System Configuration
The DACS is configurable on a per installation basis using the AMU50 connected via a Universal Serial
Bus (USB) port to a Personal Computer (PC) running the DACS Device Configuration Software (DevCs).
System configuration is stored in the AMU50 and the Remote Memory (RM).
The DevCs is a PC application that allows a user to control adjustments and functions of the DACS
Digital Audio Communication System equipment including the AMU50 and the ACPs. The PC Application
provides a graphical user interface for the display and control of the adjustment levels and function
behaviour or configuration. The configuration can be saved as a file. The configuration can be written to,
and read from, the DACS equipment over a serial data communication buss.
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1.3 Design Features
The AMU50 is comprised of three subassemblies two of which support two 50 pin D-Min connectors
each. Power distribution, radio, and headset connections are evenly distributed across the connectors to
ensure the loss of one connector does not disable the entire system.
The Audio Management Unit supports up to six separate ACPs. The AMU50 is responsible for providing
power to each ACP53 and completing all of the audio processing to and from the ACP53 including MIC
and PHN audio, user switch selections, and level adjustments. The maximum Receive Audio input level
and the Transmit MIC output level are both adjustable using the DACS DevCs.
The AMU50 provides an audio accessory serial data port for connecting a passenger intercom device.
Support is provided for a Normal ICS Call input, a High Priority ICS Call input, and an Isolation Override
input. The Call inputs are used by passengers without ACP to call the crew when they have been
isolated. When the Isolation Override input becomes active, the Isolation Mode is temporarily suspended
and the passengers can communicate with the crew members.
The Voice Operated ICS (VOX) level for the passengers not assigned to an ACP53 is set in the DACS
DevCs. The highest VOX level threshold shall act as the keyed mode of operation and the VOX circuit
shall not gate the microphone audio. In this mode the MIC audio can only be gated using the ICS PTT
input. When the lowest VOX level is reached, the ICS shall still be gated but shall only require a small
signal to open the ICS channel.
The Audio Management Unit supports six Direct Audio inputs to provide audio at a fixed level to the
users. The Direct Audio inputs heard by each of the users are configurable using the DACS DevCs.
The AMU50 has an eight channel Aural Alert Generator. Each aural alert has a separate key input and
the resultant aural alert signals may be either tone, voice, or tone and voice. The Aural Alert inputs are
configurable, either as active HI or LO using the DACS DevCs.
The AMU50 provides a Direction Finder (DF) Blanking output. This output deactivates the DF antenna to
avoid causing it damage when users transmit on any transceiver.
Two separate power supplies are provided by the AMU50. The primary power supply provides filtering
and pre-regulation before distributing power to the rest of the AMU. The backup power supply provides
power to specific sections of circuitry depending upon the currently selected operational mode.
A USB port is provided on the AMU50 for configuration programming. The port is also used for extracting
the PBIT and CBIT results. The system configuration is downloaded into the AMU50 using the USB port
and is stored in the Remote Memory enabling the replacement of the AMU50 without the need of
downloading a new configuration file.
The AMU50 has three modes of operation: Normal Mode, Backup Mode, and Emergency Mode.
When the system is in Back-up mode, users 1 and 2 maintain full functionality via back-up microphone
and headphone amplifiers but all other headsets and ACPs are disabled. This mode overcomes failures
(such as a crew headset amplifier failure or a failure of circuitry used to support passengers) that may be
adversely affecting the operation of the system.
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In Emergency mode all ACPs are deactivated, and only User 1 and User 2 maintain a limited amount of
functionality. In this mode, User 1 will be able to listen to COM1, NAV1, Direct1, Direct2, Direct3 and all
alerts at a fixed level, and transmit on COM1. User 2 will be able to listen to COM2, NAV2, Direct1,
Direct2, Direct3 and all alerts at a fixed level, and transmit on COM2. Both User 1 and User 2 will have
keyed intercom audio at a fixed level.
Emergency mode disables the Digital Signal Processing software and provides the above functionality via
analog technology.
1.4 Specifications
1.4.1 Electrical Specifications
POWER
INPUTS
Audio Inputs
NORM and EMERG Power Inputs
Normal Operating Conditions:
Abnormal Operating Conditions:
Maximum Current: 2.6 A @ 28.0 Vdc with 6 ACPs connected and lights at maximum
Power Outputs for ACP
(ACP 1 PWR thru ACP 6 PWR)
Quantity: Six
Output Voltage: 25.5 Vdc (Nominal) with a +28.0 Vdc input to the AMU50
Maximum Current: 0.25A @ 25.5 Vdc
Power Output for RM01
(RM01 PWR)
Quantity: One
Output Voltage: 5 Vdc ±10% (Nominal)
Maximum Current: 0.10 A @ 5 Vdc
(NORM +28 VDC Power, EMERG +28 VDC Power)
Nominal input voltage 28.0 Vdc
Maximum input voltage 30.3 Vdc
Minimum input voltage 22.0 Vdc
Emergency input voltage 18.0 Vdc
Maximum input voltage 32.2 Vdc
Minimum input voltage 20.5 Vdc
MIC Inputs
Three microphone impedances available: User 1 and User 2 microphone impedances must be
the same; User 3 through User 7 microphone impedances are independently configurable.
Quantity Seven, configured through DevCs application.
Gain Independently adjustable from -9 dB to +6 dB of nominal input
level, +/- 1dB with 15 steps of adjustment
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Microphone (Type One) dynamic
Input Impedance 5 Ω ±30%
Rated Input 250 µVrms nominal to produce rated headphones output
Circuitry Type Differential
Microphone (Type Two) dynamic
Input Impedance 75 Ω ±30%
Rated Input 850 µVrms nominal to produce rated headphones output
Circuitry Type Differential
Input Impedance 150 Ω ±10%
Rated Input 250 mVrms nominal to produce rated headphones output
Circuitry Type Single ended
Direct Audio Inputs
(DIR 1 RX thru DIR 6 RX)
Quantity: Six
Input Impedance: 1000 Ω ±10%
Rated Input: 1 to 19.95 Vrms maximum to produce rated headphones output
Circuitry Type: Differential
Receive Audio Inputs
Quantity: Sixteen (8 transceivers and 8 receivers)
Input Impedance: 1000 Ω ±10%
Rated Input: 1 to 19.95 Vrms maximum to produce rated headphones output
Circuitry Type: Differential
Music Inputs
(MUSIC RIGHT/LEFT RX)
Quantity: Two (one left, one right, summed to produce mono)
Input Impedance: 1000 Ω ±10%
Circuitry Type: Differential
Input Range 1: 400 mVrms nominal
Input Range 2: 2.5 Vrms nominal
Discrete Inputs
All discrete inputs have the following specifications unless stated otherwise.
Logic Active LO, switched ground, no external pull up required
Input Active ≤ +3 Vdc
Maximum Current ≤10 mA
Input Protection Diode protected to +45 Vdc maximum
Transmit Push-To-Talk
(USER 1 TX KEY thru USER 7 TX KEY)
Quantity: Seven
ICS Push-To-Talk Inputs
(USER 1 ICS KEY thru USER 7 ICS KEY)
Quantity: Seven
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Quantity: Three (associated with ACP 1 through ACP 3)
Aural Alert Inputs
(Alert 1 thru Alert 8)
Quantity: Eight
Maximum Current: ≤10 mA
Input Protection: Diode protected to +45 Vdc maximum
Active LO Configuration (configured through the DevCs application):
Logic: Active LO, switched ground no external pull up required
Input Active: ≤+3 Vdc
(Alert Cancel)
Active HI Configuration (configured through the DevCs application):
Logic: Active HI, switched power no external pull down required
Input Active: ≥+18 Vdc
Normal Call Input
(NORM Call in)
Quantity: One
High Priority Call Input
(High Priority Call in)
Quantity: One
Isolation Over-ride Input
(Isolation Over-ride in)
Quantity: One
OUTPUTS
The AMU50 provides the following outputs to the aircraft:
Audio Outputs
Headphone Outputs
Three headphone impedances available: User 1 and User 2 headphone impedances must be the
same; User 3 through User 7 headphone impedances are independently configurable.
Quantity: Seven Mono PHN, configured through DevCs application.
Rated Output: >250 mW into rated load
Circuitry Type: Balanced
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Headphone (Type One)
Load Impedance: 8 Ω ±10%
Output Impedance: ≤2.25 Ω
Headphone (Type Two)
Load Impedance: 150 Ω ±10%
Output Impedance: ≤20 Ω
Headphone (Type Three)
Load Impedance: 600 Ω ±10%
Output Impedance: ≤60 Ω
Transceiver Microphone Outputs
Quantity: Eight
Output Impedance: ≤60 Ω
Circuitry Type: Balanced and AC coupled
Rated Output: 250 mVrms into 50 Ω ±10%
Output Range: 11 mVrms to 1.1 Vrms, ≥160 steps, logarithmic
Composite Audio Output
Quantity: One
Output Impedance: ≤150 Ω
Rated Output: 2.5 Vrms or 500 mVrms into 600 ohms ±10%
Circuitry Type: Balanced
Cockpit Voice Recorder Outputs
(User 1 CVR and User 2 CVR)
User 1 CVR is User 1 summed MIC and headphone audio, and User 2 CVR is User 2 summed
MIC and headphone audio.
Quantity: Two
Load Impedance: 5 kΩ ±10%
Output Impedance: ≤600Ω across rated frequency range
Rated Output: 500 mVrms into rated load in normal mode ±10% 500 mVrms into rated load in emergency mode +50%/-30%
Output Level: Configurable
through DevCs application, providing 40 ±2 dB of control
Output Range: Normal Mode: 9 mVrms to 900 mVrms, ≥64 steps
Emergency Mode: 10 mVrms to 900 mVrms, 65 steps
Circuitry Type: Balanced
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Discrete Outputs
All the following outputs have these specifications unless stated otherwise.
Logic: Active LO, switched ground
Output Active: ≤2 Ω
Current: 1 A maximum
Transmit Push-To-Talk Outputs
Quantity: Eight
Crew Isolation Output
Quantity: One
Aural Alert Active Output
Quantity: One
DF Blanking Output
Quantity: One
Emergency Mode Active Output
Quantity: One
BI-DIRECTIONAL PORTS
USB Port
Quantity: One USB 2.0 (for programming)
ICS Tieline
The ICS tie line can be configured (using DevCs) for analog or digital operation.
Quantity: One
Specification: RS422
Serial Data Protocol: SP/DIF
1.4.1.1 Audio Performance
The AMU50 meets the requirements of FAA TSO-C139, EASA ETSO-C50c and RTCA/DO-214 Class Ib.
Audio Frequency Response: <3dB from 300 - 6000Hz
Volume Controls: 40dB of adjustment (individual receive audio and intercom audio)
30dB of adjustment (master receive audio)
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1.4.2 Physical Specifications
Height: 56.6 mm (2.23 in) maximum
Depth: 279.4 mm (11.00 in) maximum
Width: 190.0 mm (7.48 in) maximum
Weight: 2 kg (4.4 lbs) maximum
Material and Finish: Conversion coated aluminium
Connectors:
Four 50 pin D-Sub, two male and two female
Jack post locking hardware
Installation: RS-422 Cable: 20.0 m (785.9 in) maximum
RM01 Cable: 0.3 m (11.8 in) maximum
MIC Cable: 5.0 m (196.7 in) maximum
PHN Cable: 5.0 m (196.7 in) maximum
USB Cable: See USB 2.0 Specification
Mounting: Bulkhead Mount: Four 10-32 screws
1.4.3 Environmental Specifications
The AMU50-001 has been tested to the environmental conditions listed below. Environmental categories
for which TSO and ETSO compliance has been demonstrated are listed on the Environmental
Qualification Form in Section 2 of this manual.
Temperature: -40 to +70° C (Operating)
-45 and +85° C (Short Time Operating)
-55 to +85° C (Ground survival)
Altitude: 50,000 feet max
Humidity: 95% non-condensing
Shock: Operational Shock; 6 g for 11 ms
Crash Safety (impulse); 20 g for 11 ms
Crash Safety (sustained); 20 g for 3 s
Vibration: RTCA/DO-160E category [(SBM)(U2FF1)]
1.4.4 Product Approval
1.4.4.1 FAA: TSO-C139
When configured as defined in section 1.4.5 (DACS System Equipment) the Digital Audio Communication
System is approved as follows:
FAA: TSO-C139 (RTCA/DO-214 Class Ib, RTCA/DO-160E, RTCA/DO-178B Level C)
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1.4.4.2 EASA: ETSO-C50c
When configured as defined in section 1.4.5 (DACS System Equipment) the Digital Audio Communication
System, with an AMU50-xxx which has MOD 15 incorporated, is approved as follows:
EASA: ETSO-C50c (RTCA/DO-214 Class Ib, RTCA/DO-160E, RTCA/DO-178B level C)
When configured as defined in section 1.4.5 (DACS System Equipment) the Digital Audio Communication
System, with an AMU50-xxx which does not have MOD 15 incorporated, is approved as follows:
EASA: ETSO-C50c (RTCA/DO-214 Class Ib, RTCA/DO-160E, RTCA/DO-178B level D)
1.4.5 DACS System Equipment
Product approvals listed in section 1.4.4 apply only to DACS systems configured using approved
components as shown below.
1.4.5.1 Required Equipment
System Component
Approved
Part No.
MOD
Audio Management Unit AMU50-xxx MOD 12 and above (Serial No 3000 and above)
Audio Control Panel (ACP 1 and ACP 2) ACP53-xxx MOD 8 and above (Serial No 3000 and above)
ACP54-xxx MOD 2 and above (Serial No 3000 and above)
1.4.5.2 Optional Equipment
System Component
Approved
Part No.
MOD
Audio Control Panel (ACP 3 to ACP 6) ACP51-xxx MOD 2 and above (Serial No 3000 and above)
ACP53-xxx MOD 8 and above (Serial No 3000 and above)
ACP54-xxx MOD 2 and above (Serial No 3000 and above)
Remote Memory RM01-xxx MOD 3 and above (Serial No 3000 and above)
Installation instructions for the Audio Control Panels and Remote Memory are available in the following
manuals: SM75 (ACP53-xxx), SM77 (RM01-xxx), SM81 (ACP51-xxx), SM82 (ACP54-xxx).
Refer to section 2.4.2 Cautions (Installation Limitations) for details of configuration settings required for
TSO-C139 and ETSO-C50c compliance.
Section 1 ends
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Section 2 Installation
2.1 Introduction
Information in this section consists of unpacking and inspection procedures, installation procedures, postinstallation checks and installation drawings for the AMU50-001 Audio Management Unit (AMU50).
Review all notes, warnings and cautions.
2.2 Unpacking and Inspection
Unpack the equipment carefully and locate the warranty card. Inspect the unit visually for damage due to
shipping and report all such claims immediately to the carrier involved. Check that all items listed below
are present before proceeding and report any shortage immediately to your supplier:
- Warranty Card
- Certificate of Conformity or Release Certification
2.2.1 Warranty
All Northern Airborne Technology Ltd. products are warranted for 2 years from date of installation by an
authorized dealer, to be free of defects in workmanship or performance. This warranty covers all materials
and labour, but is exclusive of any transport to deliver the defective unit to and from Northern Airborne
Technology or its designated warranty repair center, or any labour to remove or re-install the defective
unit in the aircraft. Contact Northern Airborne Technology for any questions regarding this warranty, its
applicability to your units and/or for return authorization. Northern Airborne Technology is the final
arbitrator concerning warranty administration. Units which have been physically damaged, burned,
immersed in water or otherwise abused beyond the scope of normal use will not be considered for
warranty. WARRANTY IS VOID UNLESS THE PRODUCT IS INSTALLED BY AN AUTHORIZED Northern Airborne Technology DEALER. Product for which a warranty card is not returned shall be
warranted from date of manufacture.
2.3 Continued Airworthiness
Maintenance of the AMU50-001 Audio Management Unit is ‘on condition’ only. Periodic maintenance of
this product is not required.
2.4 Installation Procedures
2.4.1 Warnings
WARNING:
High volume settings can cause hearing damage.
Set the headset volume control to the minimum volume setting prior to
conducting tests, and slowly increase the headset volume to a
comfortable listening level.
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2.4.2 Cautions
Do not bundle any lines from this unit with transmitter coax feed lines. Do not
bundle any logic, audio, or DC power lines from this unit with 400 Hz synchro
wiring or AC power lines. Do not position this unit next to any device with a
strong alternating magnetic field such as an inverter, motor or blower, or
In all installations, use shielded cable exactly as shown, and ground only as
indicated. Significant problems may result from not following these guidelines.
Failure to follow the installation and wiring instructions provided in this manual
for power and ground connections, including the rating of the circuit breaker,
may lead to damage in the power input circuitry of the unit.
1. Mounting
The AMU50 must be mounted to an aluminium surface at least 376mm x
333mm x 1.27mm thick (14.8" x 13.1" x 0.050" thick) or equivalent for proper
heat dissipation. Failure to do this may mean that the unit will not meet its
minimum performance standard requirements at the operating high
temperature defined in the environmental qualification form.
2. Approved Configurations
The DACS has only been tested to demonstrate compliance with the
requirements of TSO-C139 and ETSO C50c with the configuration settings
listed below. Settings other than those listed are not approved.
DevCs Explorer
Panel Item
AMU50
Users (User 1 to
User 7)
Emergency Mode
These settings are selected through the DevCs (NAT P/N: 79-04-001 Revision
1.5.0.0 or later).
AMU50-001 Audio Management Unit
SM76 Installation and Operation Manual
CAUTION:
significant audio interference will result.
CAUTION:
CAUTION:
Installation Limitations
Data Edit Panel Parameter Selection
ICS Tie Line Analog
Mic/Headphone:
User 1 and 2:
MIC Impedance 150 Ohm
Phone Impedance150 Ohm
MIC Impedance 150 Ohm
Phone Impedance150 Ohm
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CAUTION:
DACS LRU Replacement
If a replacement RM01 is being installed, it is important to be aware that the
configuration data from the existing AMU50 will be overwritten by factory
default data stored in the RM01. Similarly, if a replacement AMU50 is being
installed, the configuration data in the AMU50 will be overwritten by the data
stored in the existing RM01 (if installed).
Refer to the Northern Airborne Technology DevCs Installation and Operation
manual for information on re-entering configuration data for a DACS AMU50
Audio Management Unit.
CAUTION:
The AMU50 will start up in Maintenance Mode if the Weight On Wheels input
is grounded and the USB port is active when power is applied to the unit.
2.4.3 Mounting
The AMU50 can be bulkhead mounted in any orientation using four 10-32 screws. No shock or vibration
isolators are required.
The AMU50 must be mounted to a clean metal surface which is electrically bonded to the aircraft ground
plane. The unit is finished with a coating which prevents corrosion. This film is electrically conductive and
should not be removed for electrical bonding.
2.4.4 Cabling and Wiring
All wire shall be selected in accordance with the original aircraft manufacturer's Maintenance Instructions
or AC43.13-1B Change 1, Paragraphs 11-76 through 11-78. Unshielded wire types shall qualify to
MIL-W-22759 as specified in AC43.13-1B Change 1, Paragraphs 11-85, 11-86, and listed in Table 11-11.
For shielded wire applications, use Tefzel MIL-C-27500 shielded wire with solder sleeves (for shield
terminations) to make the most compact and easily terminated interconnect. Follow the connector map in
Section 2.7 as required.
Allow 3" from the end of the shielded wiring to the shield termination to allow the connector hood to be
easily installed. Reference the interconnect drawing in Section 2.7 for shield termination details. Note that
the hood is a "clamshell" hood, and is installed after the wiring is complete.
Maintain wire segregation and route wiring in accordance with the original aircraft manufacturers
Maintenance Instructions.
Unless otherwise noted, all wiring shall be a minimum of 22 AWG, except power, headphones, mic and
ACP power lines, which shall be a minimum of 20 AWG. Reference the Interconnect drawing for
additional specifications. Check that the ground connection is clean and well secured, and that it shares
no path with any electrically noisy aircraft accessories such as blowers, turn and bank instruments or
similar loads. Power to this unit must be supplied from a separate circuit breaker or fuse (fast blow), and
not attached to any other circuit breaker without additional protection. Verify that the selected circuit
breaker size and wire gauge are adequate for the installation using the techniques specified in
AC43.13-1B Change 1, Paragraphs 11-47 through 11-51 and 11-66 through 11-69.
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2.4.4.1 Interconnect References
The Interconnect (AMU50\001\403-0) and Connector Map (AMU50\001\405-0) show standard signal
designations. For information on the correlation between these designations and the Transmit/Receive
signal designations for a specific ACP, refer to the Custom Designation Cross-Reference List
(ACP5x\xxx\724-1) in the Installation and Operation section of the relevant ACP Service Manual.
2.4.4.2 NORM and EMERG Power Inputs
The NORM power input is active when the system is in NORM mode. The EMERG power input is active
when the system is in BK-UP or EMERG modes. If 28 Vdc power is lost on both NORM and EMERG
power inputs then no audio is provided to any user. If audio is required by users 1 and 2 during
emergency electrical system conditions, the EMERG power input must be connected to an aircraft
essential 28 Vdc buss or battery buss.
2.4.4.3 Normal and Backup Mode Inputs
There are two NORM MODE inputs (ACP1 and ACP2) on the AMU50 (one for User 1 and one for User
2). When both of these inputs are active, the system will be in Normal Mode.
There are two BACKUP MODE inputs (ACP1 and ACP2) on the AMU50 (one for User 1 and one for the
User 2). When either of these inputs is active, the system will enter Backup Mode.
When the system is in Backup Mode, users 1 and 2 maintain full functionality via backup microphone and
headphone amplifiers but all other headsets and ACPs are disabled. This mode is to overcome a crew
headset amplifier failure or a failure of circuitry used to support passengers that may be adversely
affecting the operation of the system.
When User 1 or User 2’s Normal Mode and Backup Mode inputs become inactive the AMU50 will enter
Emergency Mode.
In Emergency Mode, all ACPs are deactivated. User 1 and User 2 maintain a limited amount of
functionality however. In this mode, User 1 will be able to listen to COM1, NAV1, Direct1, Direct2, Direct3
and all alerts at a fixed level. User 1 will be able to transmit on COM1. In this mode, User 2 will be able
to listen to COM2, NAV2, Direct1, Direct2, Direct3 and all alerts at a fixed level. User 2 will be able to
transmit on COM2. User 1 and User 2 will have keyed intercom audio at a fixed level.
Emergency Mode disables the Digital Signal Processing software and provides the above functionality
using analog technology.
2.4.4.4 Routing of Power Lines
RTCA/DO-160E Section 22 Lightning Induced Transient Susceptibility testing of the AMU50 cable
bundles was conducted with the 28 Vdc power lines bundled with the control/signal leads. To maintain the
equipment lightning protection, the power lines must be bundled with the control/signal lines in the aircraft
installation.
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2.4.4.5 Aural Alerts
The AMU50 can provide up to eight supplemental aural alerts. Each aural alert consists of one or two
audio data files which are played consecutively. The priority, repetition, activation, enabled output, audio
level and audio data files for each Aural Alert can be configured using the DevCs application.
These alerts must not be used for primary aircraft warnings; audio for primary
aircraft warnings should be generated externally to the AMU50 and connected
Ensure that at least one valid WAV file is assigned to each alert that is
enabled. When an enabled alert is activated for which no valid WAV file has
been assigned, alert audio for all alerts will not be played correctly. The alert
playing function will recover when the alert input is de-activated.
Do not assign the alert priority as “Highest (4)” for more than six alerts. If more
than six alerts with priority assigned as “Highest (4)” are activated
simultaneously, the system will not respond to ACP control inputs; audio will
continue to play corresponding to the last control settings. The system can be
selected to EMER mode using a Mode Control switch to permit emergency
mode functionality, or full system control can be re-established by reducing
the number of active alert inputs to six or below and de-selecting, then re-
CAUTION:
to the AMU50 direct audio inputs.
CAUTION:
CAUTION:
selecting NORM mode using the ACP Mode Control switch.
2.4.4.6 Interconnect Inputs
2.4.4.6.1 Passenger Intercommunication System Volume
(PAX VOL+/-)
The AMU50 has two Passenger ICS Volume Inputs for adjusting the ICS Audio Level for all users
assigned to the virtual ACP and the digital ICS tieline. The PAX VOL switch (if installed) should be
attached to the PAX VOL+ and PAX VOL- pins. Each activation of the PAX VOL switch causes one
volume level change of 2 dB: an increase for the positive pin and a decrease for the negative pin. The
Passenger power-up ICS Level Variable default value is configured using the DevCs application.
This input is operational with the AMU50 configured in Normal mode only.
2.4.4.6.2 Normal Call Input
(NORM CALL IN)
When in ISO mode, if the Normal Call Input is activated, the AMU50 causes the call indicators on all
ACPs to flash, and sends a Normal Call tone to all headsets. The level of the Normal Call tone is
configured for each ACP using the DevCs application.
This input is operational with the AMU50 configured in Normal mode only.
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2.4.4.6.3 High Priority Call Input
When in ISO mode, if the High Priority Call Input is activated, the AMU50 causes the call indicators on all
ACPs to flash at a higher rate, and sends a High Priority Call tone to all headsets. The level of the High
Priority Call tone is configured for each ACP using the DevCs application.
This input is operational with the AMU50 configured in Normal mode only.
(HIGH PRIORITY CALL IN)
2.4.4.6.4 Isolation Override Input
(ISOLATION OVERRIDE IN)
When in ISO mode, if the Isolation Override Input is activated, the AMU50 temporarily deactivates ISO
mode so that the cabin members can talk to the crew. The level of the ICS heard during ISO override is
configured for each ACP using the DevCs application.
This input is operational with the AMU50 configured in Normal mode only.
2.4.4.6.5 Alert Inputs
(ALERT 1 thru ALERT 8)
The AMU50 supports eight discrete Aural Alert inputs; each can be configured for Active Hi or Active Lo
triggering. The configured logic (active Hi or active Lo triggered) for each Aural Alert is configured using
the DevCs application.
This input is operational with the AMU50 configured in all modes.
2.4.4.6.6 Aural Alert Inhibit
(ALERT INHIBIT)
When the Aural Alert Inhibit input is activated, the AMU50 will mute all active Aural Alert messages. New
aural alerts that become active while the Aural Alert Inhibit input is active will be muted. Deactivating the
Aural Alert Inhibit input will cause any aural alerts that are still active to play.
This input is operational with the AMU50 configured in all modes.
2.4.4.6.7 Aural Alert Cancel
(ALERT CANCEL)
If a cancellable alert is playing, activating the Aural Alert Cancel input will cancel the alert, even if the
trigger condition still exists. Even if the alert is cancellable, an alert will be played at least once before the
cancellation will take effect. A new cancellable alert triggered after the Aural Alert Cancel input is
activated will be unaffected. The DevCs application may be used to configure any Aural Alert generated by
the AMU50 as 'cancellable' or 'not cancellable'.
This input is operational with the AMU50 configured in all modes.
2.4.4.6.8 Weight On Wheels Input
(WEIGHT ON WHEELS)
The Weight On Wheels input must be open circuit when the aircraft is in flight.
CAUTION:
The AMU50 will start up in Maintenance Mode if the Weight On Wheels input
is grounded and the USB port is active when power is applied to the unit. The
AMU50 must not be operated in maintenance mode during flight.
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The AMU50 will communicate with the RM01 to verify and download configuration data from the RM01 if
the Weight On Wheels input is grounded when power is applied to the unit, or the AMU50 mode is
changed using the ACP Mode Control switch. If the Weight On Wheels input is not grounded, the AMU50
will use internally stored configuration data. This is intended to minimise start up delay if power to the
AMU50 is cycled in flight, or if the AMU50 mode is changed using the ACP Mode Control switch.
This input is operational with the AMU50 configured in all modes.
The winchman position is User 7. By using an external 4-position rotary switch to ground one of the
Winchman Select pins (J101 pin 46 or 48, J102 pin 46), the winchman position can be associated with
ACP 1, 2 or 3 and will adopt all the features associated with that ACP. If no winchman input is active, or
more than one winchman input is active, the winchman returns to the pre-programmed ACP assignment.
This input is operational with the AMU50 configured in Normal mode only.
2.4.4.7 Interconnect Outputs
2.4.4.7.1 Aural Alert Active output
(ALERT ACTIVE)
The Aural Alert Active output becomes active when any of the Aural Alert messages are being played.
(This includes the delay between alert repetitions, and between overlapping alert messages).
This output is operational with the AMU50 configured in all modes.
2.4.4.7.2 DF Blanking Output
The DF Blanking output is operational in Normal and Backup Modes, and becomes active when any TX
PTT output is active, with a maximum delay of 1 ms.
This output is operational with the AMU50 configured in Normal and Backup modes only.
2.4.4.7.3 Emergency Mode Active Output
(EMERG/BACKUP OUT)
The Emergency/Backup Active output becomes active when the system is in Emergency Mode or Backup
Mode.
This output is operational with the AMU50 configured in Backup and Emergency modes only.
2.4.4.7.4 Crew Isolation output
(CREW ISO OUT)
The Crew Isolation output becomes active and stays active while the crew members are isolated from the
passengers. While the isolation mode is temporarily deactivated because of an Isolation Override Call,
the Crew Isolation Output is also deactivated.
This output is operational with the AMU50 configured in Normal mode only.
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2.4.4.8 Interconnect Audio
2.4.4.8.1 Receive Audio Inputs
The Receive Audio levels and access to Receive Audio inputs from ACPs are configured using the
DevCs application.
These inputs are fully operational with the AMU50 configured in Normal and Backup modes. Only
transceivers 1 and 2 and receivers 1 and 2 are operational in Emergency mode.
2.4.4.8.2 Direct Audio Inputs
(DIR 1 RX thru DIR 6 RX)
The Direct Audio Inputs should be used for aircraft audio warnings. The Direct Audio levels and which
user headsets include Direct Audio are configured using the DevCs application. If the ICS tie line is set to
analog, the Direct 6 audio input is disabled.
These inputs are fully operational with the AMU50 configured in Normal and Backup modes. Only Direct
Inputs 1, 2 and 3 are operational in Emergency mode.
2.4.4.8.3 Composite Audio output
The Composite Audio output (with two preset levels) is a summation of selected audio inputs. It is
configured using the DevCs application.
This output is operational with the AMU50 configured in Normal and Backup modes only.
2.4.4.8.4 ICS Tieline
The AMU50 can support ICS communications with an external device on either an analog tieline or a
digital tieline, but not both. The analog/digital setting is configured using the DevCs application.
When the tieline is configured as analog, the tieline loading must be equivalent to 1000 Ohms. The tieline
must be set to ANALOG mode when connecting multiple AMU50 units together. See the Interconnect in
section 2.7 for example loading connections.
This output is operational with the AMU50 configured in Normal and Backup modes only.
2.4.4.8.5 Music Inputs
(MUSIC RIGHT/LEFT RX)
The preset music input audio gain level, and the ability for each user to access music, is configured using
the DevCs application.
These inputs are operational with the AMU50 configured in Normal or Back-up modes only.
2.4.4.8.6 Cockpit Voice Recorder Outputs
(CVR1/CVR2)
The CVR1 output consists of Phones and continuous live mic Audio from User 1. The CVR2 output
consists of Phones and continuous live mic Audio from User 2.
These outputs are operational with the AMU50 configured in all modes.
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2.4.4.9 Universal Serial Bus (USB)
The AMU50 has one USB 2.0 port which is used for uploading and downloading configuration settings
using the DevCs. The port is only for use during maintenance and must not be connected during flight.
2.4.5 Post Installation Checks
2.4.5.1 Voltage/Resistance Checks
Do not attach the AMU50-001 until the following conditions are met.
Check connector P101 for the following:
a) Pins <38> <39> <40> and <41> for continuity to ground (less than 0.5Ω) when the relevant switches
are closed.
b) Either pin <9> or <10> for continuity to ground (less than 0.5Ω) when the relevant switch is closed.
c) Either pin <46> or <48> (ACP 1 or 3 winchman select) for continuity to ground (less than 0.5Ω) if
installed.
Check connector P102 for the following:
a) Pins <38> <39> and <40> for continuity to ground (less than 0.5Ω) when the relevant switches
are closed.
b) Pin <46> (ACP 2 winchman select) for continuity to ground (less than 0.5Ω) if installed.
Check connector P103 for the following:
a) Pin <16> (Norm +28 VDC power) for +28 Vdc relative to ground.
b) Pin <17> (Norm power ground) for continuity to ground (less than 0.5Ω).
c) Pins <43> <44> <45> and <46> (ICS) for continuity to ground (less than 0.5Ω) when the relevant
switches are closed.
d) Pin <34> for chassis ground.
e) Pins <47> <48> <49> and <50> (Alerts) for proper connection and operation as per the
applicable aircraft installation requirements.
Note: Alerts are configurable as either HI or LO and can be used for various supplemental
warning operations.
f) Pins <31> <14> and <15> for continuity to ground (less than 0.5Ω) when the relevant switches are
closed.
Check connector P104 for the following:
a) Pin <16> (Emerg +28 VDC power) for +28 Vdc relative to ground.
Note: This pin must be connected to BACK-UP 28 Vdc power(the Essential/Emer DC Power
Buss).
b) Pin <17> (Emerg power ground) for continuity to ground (less than 0.5Ω).
c) Pin <34> (Chassis ground) for continuity to ground (less than 0.5Ω).
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d) Pins <43> <44> and <45> (ICS) for continuity to ground (less than 0.5Ω) when the relevant switches
are closed.
e) Pins <47> <48> <49> and <50> (Alerts) for proper connection and operation as per the
applicable aircraft installation requirements.
Note: Alerts are configurable as either HI or LO and can be used for various supplemental
warning operations.
f) Pins <31> <14> and <15> for continuity to ground (less than 0.5Ω) when the relevant switches are
closed.
2.4.5.2 Power On Checks
Power up the aircraft’s systems and confirm normal operation of all functions of the system. For a
Northern Airborne Technology DACS system, refer to Section 3 of this manual, and to the Operation
section of the applicable audio control panel manual for specific operational details. To verify proper
operation, all functions and levels shall be checked in-flight.
Upon satisfactory completion of all performance checks, make all required log book entries, electrical
load, weight and balance amendments and other documentation as required by your local regulatory
agency before releasing the aircraft for service.
2.5 Adjustments and Configuration
2.5.1 Maintenance Mode
The AMU50 has no external adjustments. All modifications to the configuration settings of the AMU50 are
made in maintenance mode via the USB port using a computer running the Device Configuration
Software (DevCs) application. Refer to sections 2.4.4.6.8 (Weight On Wheels Input) and 2.4.4.9 (Universal
Serial Bus) for additional information.
Connect a USB cable from the AMU50 USB port on the aircraft to the USB port on the PC running the
DevCs. Cycle the 28 Vdc power to the AMU50 to initiate a restart. The AMU50 will start up in
maintenance mode, which allows configuration settings to be adjusted when the following conditions are
satisfied:
1. The AMU50 detects a connection to its USB port.
2. Weight-on-wheels input is true (pin 31 of J103 is grounded.)
The configuration for the AMU50 can be changed as required using the DevCs. For full information,
consult the DevCs manual.
Note: When new configuration data is written to the AMU50 using the Program AMU50 function of the
DevCs, the same data should also be written to the RM01 using the Program RM01 function of
the DevCs. If the new configuration data is not written to the RM01, then the original RM01
configuration data will overwrite the new configuration data stored in the AMU50 when the
AMU50 is restarted in operational mode. This note applies only if an RM01 is installed.
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After the configuration settings have been uploaded, the USB connection must be removed and 28 Vdc
power to the AMU50 cycled to restart it in the operational mode. All settings that are essential to aircraft
operation must be verified by a system test in both normal and emergency modes (e.g. direct audio audible
to crew, transmit and receive functions on COM1 and COM2 operate correctly for crew, receive functions on
NAV1 and NAV2 operate correctly for crew, required intercom functions operate correctly, etc.).
2.5.2 DevCs Configurable Settings
The configuration settings available through the DevCs are listed below. For full information, refer to the
DevCs Installation and Operation manual.
2.5.2.1 AMU50
The software is used to designate which ACPs are included as crew during Isolation mode, selection of
call time-out and duration, the type of ICS tie line, and the error messages.
2.5.2.2 ACP Profiles
There are seven ACP Profiles (ACP1 through ACP6 and Virtual ACP), which are configured through the
DevCs and loaded into the AMU50. Each ACP profile is configured for Transceiver Access, Transmitter
Access, Receiver Access, Direct Audio Access, Direct Audio Levels, ISO CALL Functionality, Auto Receive
Levels, Call Tone Levels, Isolation Override, ICS Level, Audio Muting During Transmit (Direct Audios, Radio
Audio, ICS), VOX Preset Level, Transceiver Receive Audio Level After ACP Failure, Transceiver Receive
Audio Level, Receiver Receive Audio Level After ACP Failure, Receiver Receive Audio Level, ICS Level
After ACP Failure, ICS Level, VOX Level After ACP Failure, and Virtual VOX Level.
2.5.2.3 User Profiles
The User Profiles are parameters for each of the seven users which are configured through the DevCs
and loaded into the AMU50. Each User Profile consists of ACP Assignment (see 2.5.2.4 below), Music
Access, Music Level, Alert Access, Alert Level, Microphone Impedance (selected from a choice of three
values), Microphone Gain, Headphone Impedance, VOX Off Delay Time, and Alert Muting During
Transmit.
2.5.2.4 ACP Assignment
User 1 must always be assigned to ACP 1, and User 2 must always be assigned to ACP 2. Users 3 to 7
include the ability for each user to be assigned to an ACP or Virtual ACP.
ACP Assignment in a User Profile can be a ‘virtual’ ACP. The virtual ACP controls which audio sources
the user can listen to and at what level. The ‘virtual’ ACP also controls which radio a user can transmit on,
what audio is being muted during transmit, the level of the call tones and the level of the ICS audio when
isolation mode is temporarily suspended (ISO Override).
2.5.2.5 Cockpit Voice Recorder
The output volume level can be selected.
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2.5.2.6 Passenger Intercom Amplifier
The software is used to select the passenger intercom volume, VOX level, music input level, mic
impedance and gain, phone impedance and VOX off time.
2.5.2.7 Composite Output
The composite audio output components and volumes are selected through the DevCs.
2.5.2.8 Transceivers
The transceiver is enabled, and the transmit mic, receive audio and sidetone criteria for each transceiver
is selected through the DevCs.
2.5.2.9 Receivers
The receivers, direct inputs and music receiver are enabled, and the associated audio input levels are
selected through the DevCs.
2.5.2.10 WAV Files
The WAV files contain the tones, chimes and voice alerts that are played when an alert is activated. WAV
files are loaded into the DevCs.
2.5.2.11 Aural Alerts
The aural alerts are enabled, WAV file selected and priorities configured through the DevCs.
2.5.2.12 Emergency Mode
The DevCs is used to set up the emergency mode configurations for Users 1 and 2.
2.5.2.13 Direct Audio Inputs
The direct inputs are enabled, and the associated audio input levels are selected through the DevCs.
2.6 Accessories Required But Not Supplied
Installation kit p/n AMU50-IKC is required to complete the installation. The kit consists of the following:
Quantity Description Part No
2 D-Sub, MIL Spec., 50 Socket Crimp Housing 20-21-R50
2 D-Sub, MIL Spec., 50 Pin Crimp Housing 20-11-R50
100 MS Crimp Socket 20-26-901
100 MS Crimp Pin 20-26-891
4 Hoods, D-Sub, Metal 20-28-003
4 Tag Ring, Shield Termination 20-30-416
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2.7 Installation Drawings
DRAWING REV. DESCRIPTION
AMU50\001\403-0 1.24 Audio Management Unit Interconnect
TYPE
(6 sheets)
AMU50\001\405-0 1.00 Audio Management Unit Connector Map
AMU50\001\521-0 1.00 Audio Management Unit Environmental Qualification Form
AMU50\001\922-0 1.31 Audio Management Unit Mechanical Installation
Section 2 ends following the above documents
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Section 3 Operation
3.1 Introduction
Information in this section consists of the functional and operational procedures for the AMU50-001 Audio
Management Unit (AMU50).
The AMU50 Audio Management Unit has no operator accessible controls.
If the AMU50 is part of the Northern Airborne Technology Ltd Digital Audio Communications System
(DACS), all modifications to the operating parameters are made through the Device Configuration
Software (DevCs). For full information, consult the DevCs manual.
The AMU50 controls the functionality of all the components of an aircraft's communications system,
including, but not limited to, the Audio Control Panels (ACPs) and external switches. The general
functionality of these components is outlined in section 3.3 below.
3.2 General Information
The AMU50 Audio Management Unit is part of the Digital Audio Communication System (DACS), a
management system that distributes and controls all of the transceiver, receiver and warning source
audio in an aircraft. It enables the transmission of microphone audio to a selected Transceiver and
distributes all Inter-Communication System (ICS) audio.
The primary component of the DACS is the AMU50. Connected to this Line Replaceable Unit (LRU) are
the user headsets, transceivers, receivers, and the ACPs. The AMU50 also has an audio accessory port
that enables the connection of a unit for providing ICS audio in the cabin.
3.3 Control Functionality
The AMU50 can be configured to control the functionality of any ACPs and a variety of external switches
and indicators that are connected into the system.
Note: Confirm the specific criteria associated with this installation with your installing agency.
3.3.1 Audio Control Panels
The Audio Control Panels are the operator interface with the AMU and the digital audio communications
system. For information on the operation of the ACP, refer to the relevant Installation and Operation
Manual (for example SM75, the ACP53-001 Audio Control Panel Service Manual.)
All the operational and functional criteria for ACPs installed in a DACS are controlled by the AMU50 and
configured through the DevCs. For full information, consult the DevCs manual.
3.3.2 PTT Keys
The AMU50 supports six TX PTT and seven ICS PTT keys.
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3.3.3 Transmit Priority
Transmit priority is given to the user who first engages the PTT, and Transmit PTT is given priority over
ICS PTT.
3.3.4 Aural Alerts
Note: The Aural Alerts are configured at installation, and cannot be modified, selected, or changed in
any way by the operator, or through the ACP. This is included for information purposes only.
Up to eight aural alerts can be configured at installation, and can consist of tones, voice messages or a
combination of both, played once only or repeated.
Repeated aural alerts can be configured to repeat for a set number of times (up to 5), or can repeat
continuously. Continuous aural alerts will continue to play until the trigger condition has been resolved;
otherwise an alert will stop after the set repetition number, and will not play again (unless the trigger
condition is resolved AND the alert is reactivated).
If two or more alerts become active at the same time, the priority of the alert (as configured at installation)
will decide which alert plays first, or the sequence in which they repeat. If two or more alerts that have
been configured as highest priority are triggered at the same time, they will play simultaneously.
User-specific aural alerts are defined at installation. For full information, consult the DevCs manual.
3.3.5 Remote Alert Cancel Switch
CAUTION:
It is important to be aware of all possible implications if
the Aural Alert Cancel switch is activated.
At installation, any Aural Alert generated by the AMU50 may be configured as 'cancellable' or 'not
cancellable'. A remote Alert Cancel switch may be installed in the aircraft, and if a cancellable alert is
playing, this switch can be used to cancel the alert, even if the trigger condition still exists.
Even if the alert is cancellable, an alert will be played at least once before the cancellation takes effect. A
new cancellable alerts triggered after the switch is activated will be unaffected.
3.3.6 Remote Alert Inhibit Switch
CAUTION:
When an Aural Alert Inhibit switch is activated, it is important note that no
aural notification will be generated by the AMU50 for any alert situation.
A remote Alert Inhibit switch may be installed in the aircraft. This switch acts as a mute switch for the
aural alerts generated by the AMU50; it mutes all aural alert tones and/or voice messages to all users.
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3.3.7 Audio Muting
The AMU50 can be configured to mute Direct, Receive, and/or intercom audio when a user is transmitting
on a transceiver. The muting is configured on a per ACP basis using the DevCs.
Intercom, Radio (transceiver and receiver), Direct, and Aural Alert Audio will mute the Music audio. When
the action that caused the Music to mute has ended, the Music progressively returns to the previous level.
3.3.8 EMERG/BACKUP Indicator
An output is supplied to allow an external EMERG/BACKUP indicator to be installed. The indicator will
illuminate if the AMU50 is in Backup or Emergency mode.
3.3.9 Passenger Intercom
The AMU50 provides an audio accessory serial data port for connecting a passenger intercom device.
The Voice Operated ICS (VOX) level for the passengers not assigned to an ACP53 is set in the DACS
DevCs. The highest VOX level threshold acts as the keyed mode of operation and the VOX circuit shall
not gate the microphone audio. In this mode the MIC audio can only be gated using the ICS PTT input.
When the lowest VOX level is reached, the ICS shall still be gated but shall only require a small signal to
open the ICS channel.
3.3.10 Passenger ICS Volume
The AMU50 supports two Passenger ICS Volume Inputs for adjusting the passenger ICS Audio Level.
Activating the positive Passenger ICS Volume Pin increases the volume, and activating the negative
Passenger ICS Volume Pin decrease the volume.
The Passenger ICS Level Variable default value is configured using the DevCs application.
3.3.11 Winchman Select
The AMU50 supports three Winchman inputs to allow the winchman to be associated with ACP 1 through
ACP 3. If more than one Winchman Input is active, the winchman adopts the pre-programmed ACP
assignment.
3.3.12 NORM Call; High Priority Call; ISO Override
Support is provided for a Normal ICS Call input, a High Priority ICS Call input, and an Isolation Override
input. These Call inputs are used by passengers without an ACP to call the crew when they have been
isolated.
When the Isolation Override input becomes active, the Isolation Mode is temporarily suspended and the
passengers can communicate with the crew members.
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3.3.13 Other Switches and Indicators
Other remote switches and indicators may be installed.
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You can buy points or you can get point for every manual you upload.