Northern Airborne Technology AMS50 User Manual

SM50
AMS50-000 Stereo Audio Panel with Marker
INSTALLATION AND OPERATION MANUAL
REV 4.00 November 12, 2003
Northern Airborne Technology Ltd.
1925 Kirschner Road Kelowna BC, Canada
V1Y 4N7
Telephone (250) 763-2232
Facsimile (250) 762-3374
Copyright 2003 by Northern Airborne Technology
CONFIDENTIAL AND PROPRIETARY TO NORTHERN AIRBORNE TECHNOLOGY LTD.
SM50 Rev 4.00 AMS50-000 Stereo Audio Panel with Marker Manual
Performed at factory
Performed at factory
Periodically NAT will release manual amendments. In order to maintain the most accurate and up to date manual these amendments should be carried out immediately upon receipt and recorded on the following amendment record.

AMENDMENT RECORD

Amendment
Number
Amendment
Date
Section(s)
Changed
Date
Entered
Entered By
1 Jan 18\05 2
2 Mar 20\06 2, 3
Insert any Amendment Instruction sheets after this page.
Nov 12, 2003 Page ii
ENG-FORM: 820-0109.DOT
CONFIDENTIAL AND PROPRIETARY TO NORTHERN AIRBORNE TECHNOLOGY LTD.
INSTALL_OPS MANUAL AMENDMENT
Manual: SM50 (AMS50) Amendment #: 2 Document # SM50\Install_Ops\809-0002 Amendment Date: Mar 20, 2006
The purpose of this amendment is to correct the PTT function description and change a connector reference.
Amendment Instructions:
1
2-9 and 2-10 Rev 4.00 Amendment # 1 2-9 and 2-10 Rev 4.00 Amendment # 2 3-1 and 3-2 Rev 4.00 3-1 and 3-2 Rev 4.00 Amendment # 2
2 Update the Amendment Record sheet at the front of the manual.
3 Insert this page into the manual after the Amendment Record sheet (page ii).
Manual Amendment ends after the following amended pages
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Amendment # 2 Mar 20, 2006 Page 1
ENG-FORM: 809-0109.DOT
CONFIDENTIAL AND PROPRIETARY TO NORTHERN AIRBORNE TECHNOLOGY LTD.
INSTALL_OPS MANUAL AMENDMENT
Manual: SM50 (AMS50) Amendment #: 1 Document # SM50\Install_Ops\809-0001 Amendment Date: Jan 18, 2005
The purpose of this amendment is to add the Environmental Qualification Form (521-0) to section 2.5 and to update section 2.3.3 Cable and Wiring statement paragraph 1.
1
2-1, 2-2, 2-9 and 2-10 Rev 4.00 2-1, 2-2, 2-9 and 2-10 Amendment #1 Rev 4.00
2
- AMS50\000\521-0 Rev 1.00
Remove Drawings/Documents (Section 2) Replace or add Drawings/Documents (Section 2)
Note: Ensure that all drawings are inserted in the order shown on the latest drawing lists.
3 Update the Amendment Record sheet at the front of the manual.
4 Insert this page into the manual after the Amendment Record sheet (page ii).
Manual Amendment ends after the following amended pages
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Amendment #1 Jan 18, 2005 Page 1
ENG-FORM: 809-0109.DOT
CONFIDENTIAL AND PROPRIETARY TO NORTHERN AIRBORNE TECHNOLOGY LTD.
SM50 Rev 4.00 AMS50-000 Stereo Audio Panel with Marker Manual

Table of Contents

Section Title Page
1.0 Description
1.1 Introduction 1-1
1.2 Purpose of Equipment 1-1
1.3 Features 1-1
1.4 Specifications 1-2
1.4.1 Electrical Specifications 1-2
1.4.2 Physical Specifications 1-4
1.4.3 Environmental Specifications 1-4
1.4.4 Certification 1-4
1.5 Unit Nomenclature 1-5
1.5.1 Marker Beacon 1-5
1.5.2 Special Features 1-5
1.5.3 Cosmetic Differences 1-5
2.0 Installation
2.1 Introduction 2-1
2.2 Unpacking and Inspection 2-1
2.2.1 Warranty 2-1
2.3 Installation Procedures 2-1
2.3.1 Warnings 2-1
2.3.2 Cautions 2-2
2.3.3 Cabling and Wiring 2-2
2.3.4 Accessories Supplied 2-3
2.3.5 Mechanical Installation 2-4
2.3.6 Installation Options and Features 2-5
2.3.7 Adjustments 2-7
2.3.8 Post-Installation Checks 2-9
2.4 Continued Airworthiness 2-10
2.5 Installation Drawings 2-10
Nov 12, 2003 Page iii
ENG-FORM: 820-0109.DOT
CONFIDENTIAL AND PROPRIETARY TO NORTHERN AIRBORNE TECHNOLOGY LTD.
SM50 Rev 4.00 AMS50-000 Stereo Audio Panel with Marker Manual
3.0 Operation
3.1 Introduction 3-1
3.2 Controls and Indicators 3-1
3.2.1 Transmit Operation 3-1
3.2.2 Receive Functions 3-2
3.2.3 ICS Functions 3-3
3.2.4 Speaker and Test Buttons 3-4
3.2.5 ICS and VOX Volume Control 3-5
3.2.6 Marker Beacon 3-6
3.2.7 Automatic Fail-safe 3-6
3.2.8 Optional Features 3-7
3.3 Start-Up Selections 3-7
Nov 12, 2003 Page iv
ENG-FORM: 820-0109.DOT
CONFIDENTIAL AND PROPRIETARY TO NORTHERN AIRBORNE TECHNOLOGY LTD.
SM50 Rev. 4.00 AMS50-000 Stereo Audio Panel Manual
Section 1.0 Description

1.1 Introduction

This manual contains information on the AMS50-000 Stereo Audio Panel.
Information in this section consists of purpose of equipment, features and specifications.

1.2 Purpose of Equipment

The AMS50-000 is a full-function stereo audio panel with a six-place, voice-activated (VOX) intercom and an optional built-in Marker Beacon receiver. The front panel controls feature clean responsive switching for crucial audio management. Transmitter and receiver selections are quick and precise using soft touch push-buttons. Positive feedback is provided in two formats: tactile and visual (colored LED's).

1.3 Features

Radio functions include independently selectable transmit capability for Pilot and Co-pilot on 3 COM radios. Pilot’s transmit selection also has remote capability (yoke or cyclic). Receive audio selections include: COM1, COM2, COM3, MKR, NAV1, NAV2, DME and AUX. COM3 is configurable at time of installation for use with an aviation phone.
The built-in six-place VOX intercom system with ALL, CREW, and PLT ISO modes, features NAT’s Active Noise Filtering (ANF) system. This advanced technology filters out unwanted ambient noise entering the intercom channel, thus better isolating the human voice. Clear, clean intercom communications result in a safer and more comfortable flight.
Wind, engine and other fatigue noises are significantly reduced within the intercom system by utilizing independent microphone circuits. By ‘turning on’ only the active microphone, internal communications are quieter and less stressful.
Protection circuits help to prevent accidental damage from overvoltage and reverse voltage conditions.
Accommodation is provided for two (2) direct unswitched inputs for functions such as telephone ringer, Rad Alt, GPS alerts, and an Option Select input controls firmware related functions (i.e. Karaoke).
Automatic fail-safe operation is provided in the event of a power failure. The Pilot is routed directly to COM1 and the unswitched direct audio inputs. This mode can also be manually selected using the OFF (EMG) switch (see section 3.2.5.3 of this manual.)
Nov 12, 2003 Page 1-1
ENG-FORM: 800-0106.DOT
CONFIDENTIAL AND PROPRIETARY TO NORTHERN AIRBORNE TECHNOLOGY LTD.
AMS50-000 Stereo Audio Panel Manual SM50 Rev. 4.00

1.4 Specifications

1.4.1 Electrical Specifications

Power Supply
Input voltage: 11-33 Vdc @ 3.0 A max. (one input for both)
Note: For emergency voltages below 11 Vdc, the Manual Fail-safe mode must be used.
Internal supply: ± 8 Vdc for ICS and music to phones, + 12 Vdc for speaker and front panel lighting + 5 Vdc for logic circuitry
Nominal Lighting Voltage: 27.5 Vdc @ 10 mA max
two separate inputs
13.8 Vdc @ 10 mA max
Input Signals
Microphone: 6 inputs, 250 mVrms into 150 (Fixed)
Receive Audio: 3 COM inputs , 5 NAV inputs. (COM3
configurable for use with aviation phone).
2.5 Vrms into 510 (Fixed)
RX detection: 50 mVrms min
Sidetone Level: 2 mW (1 Vrms) min into 510
Keylines: Two TX keys (Pilot and Co-pilot).
Music input: Stereo input, switchable between portable
cassette/CD player or rack mounted CD player.
Portable Cassette or CD: 400 mVrms (Nominal) into 610
250 mVrms to 700 mVrms
Rack mounted CD Player: 2.5 Vrms (Nominal) into 3.5 k
1.0 Vrms to 4.5 Vrms
Output Signals
Headphones: 6 stereo outputs, at full volume, > 70 mW into 300 Ω,
< 10% THD each side. (> 100 mW into 150 ).
ICS Volume Range: 40 ± 5 dB
Radio Audio Adjustments: Controlled at each radio source.
Speaker: Adjustable: 0-7 W into 4 @ 27.5 Vdc supply 0-3.5 W into 4 @ 13.8 Vdc supply
COM MIC 3 outputs @ 250 mVrms into 150 each,
controlled by either PLT or CPLT.
PA MIC 1 output @ 250 mVrms into 150 , controlled
by either PLT or CPLT.
Page 1-2 Nov 12, 2003
ENG-FORM: 800-0106.DOT
CONFIDENTIAL AND PROPRIETARY TO NORTHERN AIRBORNE TECHNOLOGY LTD.
SM50 Rev. 4.00 AMS50-000 Stereo Audio Panel Manual
Performance/Function
TSO-C50c RTCA DO-170 Class II
Rated Output Power 40 mW into 300 (each phone channel)
Rated Speaker Output Power 7 W into 4 (3.5 W into 8 Ω) 2 W into 4 @ 13.8 Vdc power
Audio freq. response: Receive < 3 dB from 350 - 6000 Hz Intercom < 3 dB from 350 - 3000 Hz Music < 3 dB from 50 - 15000 Hz Speaker < 3 dB from 450 – 6000 Hz
Distortion: < 10% at rated power
Input - Input crosstalk: > 30 dB
Input - Output crosstalk: > 50 dB
Input - Mic crosstalk: < 1.0 mVrms
Audio noise: < -50 dB
Output Regulation: < 3 dB output power variance < 10% THD
Audio Communication: Loud & Clear
ICS Volume controls: 40 ± 5 dB
Receive Input impedance: 510 Ω ± 5%
Mic Input impedance: 150 Ω ± 5%
Music Input impedance: 610 Ω ± 5% and 3.5 kΩ ± 10%
Marker Beacon
TSO-C35d Class A
Receiver Frequency: 75 MHz
Sensitivity: Lo 1000 µV
Hi 200 µV
Selectivity: 6 dB (min.) @ ± 10 kHz 40 dB (max.) @ ± 200 kHz
Input Impedance: 50 Ω (ohm)
Lamp Output: 400 Hz Blue indicator marked ‘O’ (Outer) 1300 Hz Amber indicator marked ‘M’ (Middle)
3000 Hz White indicator marked ‘A’ (Airways)
External lamps: Active Lo 125 mA max. sink current.
Nov 12, 2003 Page 1-3
ENG-FORM: 800-0106.DOT
CONFIDENTIAL AND PROPRIETARY TO NORTHERN AIRBORNE TECHNOLOGY LTD.
AMS50-000 Stereo Audio Panel Manual SM50 Rev. 4.00
Middle Marker sense: Active Hi (4.5 Vdc) during Middle Marker
acquisition, for autopilot.
Audio level: Phones audio level side adjustable: 0.5 - 2.5 Vrms.
Distortion: <30% (Input signal from receiver threshold to 50 mV.)

1.4.2 Physical Specifications

Enclosure size behind panel: Height 1.13” (28.7 mm) max. Length 6.70” (170.2 mm) max. Width 6.25” (158.8 mm) max.
Weight 2 lb. (909 g)
Mounting Tray mount with center securing rod - 3/32” hex
(Allen) key.
Connectors 44-pin card edge connectors. Crimp contacts
#18-22 AWG and #22-26 AWG gold plating over nickel plate.
Material/Finish
Chassis & Cover Brushed aluminum with chromate conversion.
Tray Stainless Steel

1.4.3 Environmental Specifications

Temperature: Operating -20°C to +55°C Survival -55°C to +85°C
Altitude 50,000 ft
Humidity 95%
Shock, Crash Safety 6g, 20g
DO-138 [Z]
RTCA DO-160D Env. Cat. [A1D1]-BAB[(SBM)(UF)]XXXXXXABABA[( ]MXXXX. )TTX

1.4.4 Certification

Audio Selector Panels and Amplifiers: RTCA DO-170, Class II
RTCA DO-160D
Airborne Radio Marker Receiver: RTCA DO-143, Class A
RTCA DO-138, DO-160D
Page 1-4 Nov 12, 2003
ENG-FORM: 800-0106.DOT
CONFIDENTIAL AND PROPRIETARY TO NORTHERN AIRBORNE TECHNOLOGY LTD.
SM50 Rev. 4.00 AMS50-000 Stereo Audio Panel Manual

1.5 Unit Nomenclature

Variants of the AMS50 series Stereo Audio Panel will be covered by manual
supplements to be inserted in Section 8 (Supplements) of this manual, and are
identified as follows:
AMS50 - 000

1.5.1 Marker Beacon

The digit in the first position of the unit suffix indicates the Marker Beacon Capabilities.
Marker Beacon Capabilities
Special Features
Cosmetic Differences
AMS50 - 000
0 = Marker Beacon Capabilities 1 = No Marker Beacon Capabilities

1.5.2 Special Features

The digit in the second position of the unit suffix indicates any special features installed.
AMS50 - 000
0 = No Special Features Other = Special Features (see relevant supplement for details.)

1.5.3 Cosmetic Differences

The digit in the third position of the unit suffix indicates Cosmetic Differences.
AMS50 - 000
0 = Black faceplate with silver crown 1 = Black faceplate with black crown Other = Other cosmetic differences (see relevant supplement for
details.)
End of section 1.0
Nov 12, 2003 Page 1-5
ENG-FORM: 800-0106.DOT
CONFIDENTIAL AND PROPRIETARY TO NORTHERN AIRBORNE TECHNOLOGY LTD.
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