NORTH AMERICAN DRÄGER Drager Narkomed 4 User manual

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DrägerService
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®
Technical
Service
Manual
Part Number: 4111556-001
Date: 20 May 2002
Rev: AB
Narkomed 4
Anesthesia System
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Narkomed 4 Service Manual Table of Contents
Summary of What's New in Rev. AB
DESCRIPTION PAGE
SECTION 1:
Introduction ............................................................... 1-1
SECTION 2:
Diagnostics ............................................................... 2-1
2.1 Main Service Screen ............................................. 2-2
2.2 Service Log Screen .............................................. 2-4
2.3 PMS Criteria Screen ............................................ 2-9
2.4 Monitors .................................................... 2-10
2.5 Peripherals .................................................. 2-17
2.6 O.R. DATA MANAGER Diagnostics ................................ 2-20
2.7 O.R. DATA MANAGER Software Version Window ..................... 2-21
2.8 O.R. DATA MANAGER Printer Configuration ........................ 2-22
SECTION 3:
Troubleshooting ............................................................ 3-1
3.1 Power Supply and Voltage Distribution .............................. 3-1
3.2 Processor Test ................................................. 3-6
3.3 Troubleshooting Guide Flow Charts ................................. 3-6
3.4 O.R. DATA MANAGER Troubleshooting ............................ 3-27
SECTION 4:
Replacement Procedures ..................................................... 4-1
4.1 Cylinder Yoke Assemblies ........................................ 4-2
4.2 Cylinder Pressure Regulators ...................................... 4-5
4.3 Cylinder Cutoff Valves (Canada) ................................... 4-8
4.4 Cylinder and Pipeline Pressure Gauges ............................. 4-11
4.5 Flowmeters .................................................. 4-15
4.6 Flow Control Valves ............................................ 4-19
4.7 Oxygen Supply Failure Protection Device ............................ 4-22
4.8 Oxygen Supply Pressure Alarm Switch (earlier machines) ............... 4-25
4.9 Oxygen Supply Pressure Alarm Whistle (Canada) ..................... 4-28
4.10 Oxygen Ratio Monitor/Controller .................................. 4-30
4.11 Oxygen Ratio Controller (later machines) ............................ 4-34
4.12 Vaporizers ................................................... 4-37
4.13 O
4.14 AV-E Ventilator Controller Assembly ............................... 4-43
4.15 AV-E Ventilator Solenoid Valve ................................... 4-45
4.16 AV-2 and AV2+ Ventilator Controller Assembly ....................... 4-48
4.17 Convenience Outlet AC Power Filter ............................... 4-51
4.18 AV-E Inspiratory Flow Regulator .................................. 4-54
4.19 Ventilator Bellows Valve & Guide Assembly (AV-E Ventilator) ............ 4-56
4.20 Ventilator Bellows Valve & Guide Assembly
Flush Valve ................................................ 4-40
2
with Pressure Limit Control (AV-2 Ventilator) .................. 4-61
Rev. W
i
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CONTENTS (continued) NM4
DESCRIPTION PAGE
4.21 Alarm Channel (without oxygen supply pressure alarm switch) ...... 4-65
4.22 Alarm Channel and Oxygen Supply Pressure Alarm Switch ......... 4-68
4.23 Caster ................................................. 4-72
4.24 Battery ................................................ 4-74
4.25 Power Supply Circuit Board ................................. 4-76
4.26 Processor Boards ......................................... 4-78
4.27 Serial Interface Assembly .................................. 4-80
4.28 Backplane Circuit Board Assembly ........................... 4-82
4.29 Multispec Analyzer Assembly (Model 4600) ..................... 4-85
4.30 Multispec Analyzer Assembly (Model 4610) ..................... 4-94
4.31 Front Bezel Assembly .................................... 4-103
4.32 Remote Display Assembly (without Datagrip) .................. 4-106
4.33 Remote Display Assembly (with Datagrip) ..................... 4-108
4.34 Datagrip Assembly ....................................... 4-110
4.35 NIBP Pump and Sensor Circuit Assembly ..................... 4-113
4.36 Pulse Oximeter (SpO
) Assembly ............................ 4-117
2
4.37 VPO Assembly .......................................... 4-119
4.38 SPIROMED Respiratory Volume Sensor ...................... 4-122
4.39 Oxygen Sensor .......................................... 4-124
4.40 Manual Sphygmomanometer ............................... 4-125
4.41 Boom Arm Assembly (earlier machines) ....................... 4-127
4.42 Display Arm Assembly (later machines) ....................... 4-130
4.43 Internal Strip Chart Printer ............................... 4-133
4.44 O.R. DATA MANAGER CPU Assembly (earlier machines) ......... 4-135
4.45 O.R. DATA MANAGER Sub-Assembly (later machines) ........... 4-138
4.46 Keyboard .............................................. 4-141
4.47 Auxiliary Oxygen Flowmeter ............................... 4-143
4.48 PEEP Valve Magnet Assembly Replacement ................... 4-145
SECTION 5:
Adjustment and Calibration Procedures ...................................5-1
5.1 Cylinder Pressure Regulator Adjustment (except CO
5.1A CO
Cylinder Pressure Regulator Adjustment ....................5-4
2
) ..............5-2
2
5.2 Oxygen Supply Pressure Alarm Switch Adjustment (earlier machines) . 5-5
5.3 Oxygen Supply Pressure Alarm Switch Adjustment
(later machines with switch on alarm channel) ..............5-8
5.4 Oxygen Ratio Monitor/Controller (ORMC) Adjustment ............. 5-11
5.5 Oxygen Ratio Controller (ORC) Adjustment ..................... 5-15
5.5A Low Flow Oxygen Ratio Controller (ORC) Adjustment ............5-17A
5.6 Boom Arm Tension Adjustments ............................. 5-18
5.7 Display Arm Tension Adjustments ............................ 5-20
5.8 Oxygen Sensor Zero Calibration .............................. 5-22
5.9 Breathing Pressure Monitor Calibration ........................ 5-24
5.10 Respiratory Flow Monitor Calibration ......................... 5-26
5.11 SpO
Monitor Calibration Check - Nellcor ...................... 5-28
2
5.11A SpO2 Monitor Calibration Check - Novametrix .................5-29A
5.12 NIBP Inflation Pressure Calibration Check ..................... 5-30
ii
Rev. Z
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NM4 CONTENTS (continued)
DESCRIPTION PAGE
5.13 Multispec Span and Line Block Calibration ....................... 5-32
5.14 Vaporizer Interlock Adjustment ................................ 5-43
5.15 Vaporizer Select Switch Adjustment ............................. 5-45
SECTION 6:
PMS Procedures ........................................................ 6-1
6.1 Safety Testing ............................................... 6-2
6.2 Battery Circuit Test .......................................... 6-3
6.3 Manual Sphygmomanometer .................................... 6-4
6.4 Vapor Exclusion System and Agent Indicator Lamp Test .............. 6-5
6.5 High Pressure Leak Test ...................................... 6-6
6.6 Oxygen Supply Failure Protection ................................ 6-8
6.7 Flowmeter Test ............................................. 6-10
6.8 NAD O
Monitor ............................................ 6-12
2
6.9 Oxygen Concentration Tests ................................... 6-14
6.10 Gauges ................................................... 6-16
6.11 Freshgas Leak test .......................................... 6-17
6.12 Absorber System ............................................ 6-18
6.13 Ventilator Test ............................................. 6-24
6.14 Bellows Drive Gas Leak Test .................................. 6-26
6.15 "F" Bellows Test ............................................ 6-26
6.16 Pressure Limit Control Test ................................... 6-27
6.17 Ventilator Relief Valve Test ................................... 6-28
6.18 SPIROMED or Ultrasonic Flow Sensor Test ....................... 6-28
6.19 Alarm Circuit Delay Test ..................................... 6-30
6.20 Apnea Pressure Test ......................................... 6-30
6.21 High Pressure Alarm Test .................................... 6-31
6.22 Sub-Atmospheric Pressure Alarm Test ........................... 6-31
6.23 Continuing Pressure Alarm Test ................................ 6-31
6.24 Oxygen Ratio Monitor Control (ORMC) Test ....................... 6-31
6.24A Oxygen Ratio Control (ORC) Test ............................... 6-33
6.25 SpO
/Pulse - Nellcor ......................................... 6-34
2
6.25A SpO2 Monitor Calibration Check - Novametrix .................... 6-34A
6.26 NIBP Alarm and Pressure Tests ................................ 6-35
6.27 Agent Analyzer Accuracy Test .................................. 6-37
6.28 Open Reservoir Scavenger ..................................... 6-41
6.28A Scavenger Interface, A/C ...................................... 6-43
6.28B Scavenger Interface ......................................... 6-44
6.29 Service Screens ............................................. 6-47
6.30 Oxygen Flush and 100% O
Final Test ........................... 6-48
2
6.31 Final Check ............................................... 6-49
SECTION 7:
Software Update Procedure ................................................ 7-1
7.1 Software Transfer to PC via Modem .............................. 7-2
7.2 Installing NM4 Software from a PC .............................. 7-2
7.3 Installing NM4 Software from the ORDM .......................... 7-4
7.4 Installing NM4 Software from a PC using the SST ................... 7-5
7.5 Installing NM4 Software from the ORDM using the SST .............. 7-6
Rev. K
iii
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CONTENTS (continued) NM4
SECTION 8: Spare and Replacement Parts
ASSEMBLY/PART PAGE
Monitor Chassis and related assemblies ............................... 8-2, 8-3
Front Bezel Assembly ............................................. 8-4, 8-5
Serial Interface Assembly, Pulse Oximeter Assembly ...................... 8-6, 8-7
Multispec Analyzer Assembly, Model 4600 ............................. 8-8, 8-9
Multispec Analyzer Assembly, Model 4610 ............................8-10, 8-11
AV-E Ventilator Box Assembly .....................................8-12, 8-13
AV-2 Ventilator Controller Assembly .................................8-14, 8-15
AV-E Ventilator Bellows, Valve Case Assembly .........................8-16, 8-17
AV-2 Ventilator Bellows, Valve Case Assembly and Pressure Limit Control . . . 8-18, 8-19
Boom Arm Assembly .............................................8-20, 8-21
Remote Display, Datagrip .........................................8-22, 8-23
Display Arm Assembly ...........................................8-24, 8-25
Pipeline Inlets ..................................................8-26, 8-27
Failsafe Assemblies, Minimum O
Flow Valve Assembly ..................8-28, 8-29
2
Exclusion System, 3-vapor ...................................... 8-29A, 8-29B
Vapor Select Switches, Vapor Ind. Circuit Board, Gas Selector Switch Assembly 8-30, 8-31 ORMC (Earlier Config.) O
Alarm Switch, Alarm Channel, Alarm Whistle ....8-32, 8-33
2
ORC Assembly .................................................8-34, 8-35
Alarm Channel Assembly with O
Alarm Switch (Later Configurations) ......8-36, 8-37
2
Flowmeter Shields, Knobs, Labels, Gauges ............................8-38, 8-39
Flow Tubes, Flow Control Valves ....................................8-40, 8-41
Cylinder Pressure Regulators, O
Flush Valve ..........................8-42, 8-43
2
Fresh Gas Outlet ............................................. 8-43A, 8-43B
Cylinder Cutoff Valve Assemblies ...................................8-44, 8-45
Canada Fresh Gas Outlet ...................................... 8-45A, 8-45B
Cylinder Yokes and Related Parts ...................................8-46, 8-47
VPO, AC Power, Batteries, Power Supply, Casters ......................8-48, 8-49
O.R. Data Manager, 386 and earlier, Incl. Keyboard .....................8-50, 8-51
Absorber Assembly, Breathing Pressure Hoses, Oxygen Sensor .............8-52, 8-53
Ultrasonic Flow Sensor ........................................ 8-53A, 8-53B
Ultrasonic Flow Sensor Mounting Bracket .......................... 8-53C, 8-53D
Man/Auto Selector Valve ..........................................8-54, 8-55
Man/Auto Selector Valve (Later Design) ..............................8-56, 8-57
Auxiliary O
Flowmeter Assembly ...................................8-58, 8-59
2
Open Reservoir Scavenger .........................................8-60, 8-61
Open Reservoir Scavenger, old style .................................8-62, 8-63
A/C Scavenger ..................................................8-64, 8-65
Suction Scavenger ...............................................8-66, 8-67
iv
Rev. AA
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NARKOMED 4 ANESTHESIA SYSTEM
Y
A
R
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PATIENT INTERFACE PANEL
DISPOSABLE WATER TRAP
REMOTE DISPLAY
DATAGRIP
MANUAL SPHYGMOMANOMETER
MAIN DISPLA
MAIN KEY PANEL
CONTROL
KEY PANEL
STRIP CHART
PRINTER
O.R.DAT
MANAGE
BREATHING SYSTEM SENSOR INTERFACE PANEL (VPO ASSEMBLY)
SV45024
1-0 Rev. F
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NM4 INTRODUCTION

1.0 Recommendations

Because of the sophisticated nature of Draeger Medical, Inc. anesthesia equipment and its critical importance in the operating room setting, it is highly recommended that only appropriately trained and experienced professionals be permitted to service and maintain this equipment. Please contact DrägerService® at (800) 543-5047 for service of this equipment.
Draeger Medical, Inc. also recommends that its anesthesia equipment be serviced at three-month intervals. Periodic Manufacturer’s Service Agreements are available for equipment manufactured by Draeger Medical, Inc. For further information concerning these agreements, please contact us at (800) 543-5047.
Draeger Medical, Inc. products/material in need of factory repair shall be sent to:
DrägerService 3124 Commerce Drive Telford, PA 18969 (Include RMA Number)
HOW TO USE THIS MANUAL
The manual is divided into several sections. The DIAGNOSTICS section describes self-test and service diagnostics for checking the system functions. An understanding of the on-board service capabilities is necessary before any attempt is made to troubleshoot the unit. The TROUBLESHOOTING section lists error codes and provides troubleshooting guides to assist the TSR in locating the source of a problem. The REPLACEMENT PROCEDURES section contains instructions for removal and replacement of the assemblies that are considered field-replaceable. The ADJUSTMENT AND CALIBRATION PROCEDURES section contains the field procedures needed to restore original system specifications. The Periodic Manufacturers Service (PMS) PROCEDURE section outlines the steps required to verify the electrical, mechanical and pneumatic safety of the unit and also identifies components requiring periodic replacement.
GENERAL TROUBLESHOOTING GUIDELINES
Troubleshooting the Narkomed 4 should always begin by communicating withthose who observed or experienced a problem with the unit. This may eliminate unnecessary troubleshooting steps. Once a general problem is identified, refer to the troubleshooting flow charts in Section 3 to determine the proper corrective action to be taken.
After a component has been replaced, verify that the unit is operating properly by running the appropriate diagnostic procedure. The PMS PROCEDURE in Section 6 must also be performed after any component has been replaced.
The general arrangement of the Narkomed 4 Anesthesia System is shown on the opposite page. WARNINGS are used in this manual before procedures which if not performed correctly could
result in personal injury. CAUTIONS are used in this manual to alert service personnel to the possibility of damage to the
equipment if a procedure is not performed correctly.
Rev. K
1-1
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INTRODUCTION NM4
Copyright
Copyright © 1999 by Draeger Medical, Inc. All rights reserved. No part of this publication may be reproduced, transmitted, transcribed, or stored in a retrieval system in any form or by any means, electronic or mechanical, including photocopying and recording, without the written permission of Draeger Medical, Inc.
Trademark Notices
CliniDAS, Datagrip, NAD Information Systems, NAD Logo, Narkomed, O.R. Data Manager, O.R. Link, ORM, PC Prep/View, Quality Service For Life, Vigilance Audit, Vitalert, Vitalink and Narkomed GS are registered trademarks of Draeger Medical, Inc. All other products or name brands are trademarks of their respective owners.
Disclaimer
The content of this manual is furnished for informational use only and is subject to change without notice. Draeger Medical, Inc. assumes no responsibility or liability for any errors or inaccuracies that may appear in this manual.
1-2
Rev. M
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NM4 DIAGNOSTICS

2.0 DIAGNOSTICS

The NARKOMED 4 contains a diagnostic system that monitors certain system functions and records their operational status. A series of tests is performed when the system is powered up and the results are displayed on the diagnostics screen shown in Figure 2-1. Further diagnostic functions are available through a series of service screens that can be called up by a Technical Service Representative at the display panel. The following paragraphs provide a description of each of the service screens that can be accessed through touch keys on the display panel. If no display is present upon system power-up, refer to Section 3 of this manual for troubleshooting assistance.
A PREVENTIVE MAINTENANCE DUE message will appear on the screen if the current date exceeds the Periodic Manufacturers Service due date stored in the machine.
DIAGNOSTICS
VIDEO TEST PASS FIRMWARE TEST PASS MEMORY TEST BANK1 PASS MEMORY TEST BANK2 PASS TIMER/INTERRUPT TEST PASS ANALOG TEST PASS AUDIO TEST -PRIMARY PASS
-BACKUP PASS POWER SUPPLY STATUS:
-SpO2 PASS FULLY FUNCTIONAL SERIAL I/O TEST PASS CLOCK TEST PASS NON-VOLATILE MEMORY TEST PASS ALTERNATE PROCESSOR TEST PASS
FUNCTIONAL
NARKOMED 4 SYSTEM SOFTWARE (C) COPYRIGHT 1988-1995, NAD INC.
VERSION: 1.30 97 CF
MONITOR CHECKOUT
Rev. C
Figure 2-1: POWER-UP DIAGNOSTICS SCREEN
2-1
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DIAGNOSTICS (continued) NM4

2.1 Main Service Screen

2.1.1 View Mode

To access the Main Service Screen, press and hold the Selection DIAL, and simultaneously press the MONITOR and SYSTEM CONFIG keys. The View mode service screen shown in Figure 2-2 will appear, displaying the machine serial number, last service date and machine hours accumulated. Version numbers for each software set in the machine are also displayed.
If the MONITORS service screens are accessed in the View mode, current values will be displayed but the operator will not be able to perform calibrations. A VIEW entry will not be logged into the Service Log.
MACHINE SERIAL NUMBER : 00124001 LAST SERVICE DATE : 03-14-96 HOURS RUNNING SINCE LAST SERVICE : 97 TOTAL HOURS RUNNING : 5610
SYSTEM SOFTWARE VERSION : 1.40 TOUCH PANEL SOFTWARE VERSION : 1.02 DATAGRIP SOFTWARE VERSION : 1.01 MULTISPEC SOFTWARE VERSION : 1.04 VPO SOFTWARE VERSION : 1.72 POWER SUPPLY SOFTWARE VERSION : 1.01 PURITAN BENNETT SW VERSION : 1.00 0016FF00 CRITICAR 1100 SW VERSION : 1.01 00171900 CRITICAR POET IQ SW VERSION : 1.00 00173D00 TRAM NET SW VERSION : 1.01 00175E00 SPACELAB LOGGER SW VERSION : 1.00 00178600
SERVICE CODE
VIEW
MAIN
SERVICE
LOG
PMS
CRITERIA
MONITORS
PERIPHERALS
Figure 2-2: VIEW MODE SERVICE SCREEN
2-2
Rev. H
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NM4 DIAGNOSTICS (continued)

2.1.2 Service Mode

Touch the Service Code box on the screen, then scroll through the following list of service codes with the Selection DIAL:
PMS: When performing scheduled Periodic Manufacturers Service. INST: For initial installation of the NM4. This selection will establish
the start date for the warranty period.
SRVC: For unscheduled service visits requiring component
replacements or calibrations.
Press the Selection DIAL to enter the service event into the Service Log. The Technical Service Representative ID boxes will appear on the screen as shown in Figure 2-3. Touch the first box, scroll to the desired alpha-numeric with the Selection DIAL, and press the dial to enter the first character of the ID. Enter the remaining three characters in the same manner.After the ID has been entered, the RESET key will be displayed.
NOTE: Following any service procedures, return to this screen and touch the RESET key to enter the current date as the last service date, and to reset the Hours Running Since Last Service to zero. Touching the RESET key also places an entry into the service log.
MACHINE SERIAL NUMBER : 00124001 LAST SERVICE DATE : 03-14-96 HOURS RUNNING SINCE LAST SERVICE : 97 TOTAL HOURS RUNNING : 5610
SYSTEM SOFTWARE VERSION : 1.40 TOUCH PANEL SOFTWARE VERSION : 1.02 DATAGRIP SOFTWARE VERSION : 1.01 MULTISPEC SOFTWARE VERSION : 1.04 VPO SOFTWARE VERSION : 1.72 POWER SUPPLY SOFTWARE VERSION : 1.01 PURITAN BENNETT SW VERSION : 1.00 0016FF00 CRITICAR 1100 SW VERSION : 1.01 00171900 CRITICAR POET IQ SW VERSION : 1.00 00173D00 TRAM NET SW VERSION : 1.01 00175E00 SPACELAB LOGGER SW VERSION : 1.00 00178600
RESET
MAIN
SERVICE
LOG
PMS
CRITERIA
TECHNICAL SERVICE REPRESENTATIVE I.D.
SERVICE CODE
0 0 0 0
SRVC
Figure 2-3: SERVICE MODE SERVICE SCREEN
Rev. H
MONITORS
PERIPHERALS
2-3
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DIAGNOSTICS (continued) NM4

2.2 Service Log Screen

Touch the SERVICE LOG key to display a list of stored events. Figure 2-4 shows a typical service log screen. The codes displayed are classified as Normal Events, Failed Events, Error Events, Service Events, and Calibration Events. These are listed in Tables 2-1 thru 2-6.
Up to 1000 events may be logged. Touching the PREV PAGE key will move the display backward in time; touching the NEXT PAGE key will move the display forward in time.
SERVICE LOG
DATE TIME PARAMETER CODE DESCRIPTION
07-14-91 18:10 0000FB64 0000 POWER ON 07-14-91 18:13 JOHN C009 RESP FLOW ZERO 07-14-91 18:19 JOHN C008 RESP FLOW SPAN
PREV PAGE
NEXT PAGE
PRINT
SERVICE LOG
MAIN
SERVICE
LOG
PMS
CRITERIA
MONITORS
PERIPHERALS
Figure 2-4: SERVICE LOG SCREEN
2-4
Rev. A
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NM4 DIAGNOSTICS (continued)
Table 2-1: NM4 SERVICE LOG NORMAL EVENT CODES
Code Description
0000 Power on
Table 2-2: NM4 SERVICE LOG FAILED EVENT CODES
Code Description Recommended Action
F011 QPDM Address Register Error
F012 QPDM Data Register Error
F013 QPDM Vblank Int Timeout Err
F014 QPDM VRAM Memory Error
F021 PROM CRC Test Error
F031 SRAM Memory Test Error
F051 MFP Bus Error
F052 MFP TimerA Error
F053 MFP TimerB Error
F054 MFP TimerC Error
F055 MFP TimerD Error
F056 System Clock Error
F057 FIFO Empty Interrupt Error
F058 ADC Interrupt Error
F059 CNTOVF Interrupt Error
F061 ADC Interrupt Error
F062 12V to -12V Out of Tol Error
Replace Processor
F063 5V to GND Out of Tol Error
F071 Pri Spkr Static Test Error
F072 Pri Spkr Dynamic Test Error
F073 Pri Spkr FIFO Test Error
F074 Pri Spkr No Vol Test Error
Rev. L
2-5
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DIAGNOSTICS (continued) NM4
Table 2-2 (continued): NM4 SERVICE LOG FAILED EVENT CODES
Code Description Recommended Action
F081 Backup Spkr Dynamic Test Err
F082 Backup Spkr No Vol Test Err
F091 SAO2 Spkr Static Test Error
F092 SAO2 Spkr Dynamic Test Error
F093 SAO2 Spkr No Vol Test Error
F111 Real Time Clock Test Error
F121 Bad File Warning
F122 Bad Files Error
F123 Event Memory Error
F130 Alt Processor Fail
F200 UART1 Internal Init Fail
F201 UART1 Register Readback Fail
F202 UART1 Transmit Interrupt Fail
F203 UART1 Receive Interrupt Fail
F204 UART1 Receive Err Int Fail
F205 UART1 Baud Rate Test 1 Fail
F206 UART1 Baud Rate Test 2 Fail
F207 UART1 Baud Rate Test 3 Fail
F210 UART1 Channel 0 Fail
F211 UART1 Channel 1 Fail
F212 UART1 Channel 2 Fail
F213 UART1 Channel 3 Fail
Replace Processor
2-6
Rev. L
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NM4 DIAGNOSTICS (continued)
Table 2-2 (continued): NM4 SERVICE LOG FAILED EVENT CODES
Code Description Recommended Action
F214 UART1 Channel 4 Fail
F215 UART1 Channel 5 Fail
F216 UART1 Channel 6 Fail
F217 UART1 Channel 7 Fail
F300 UART2 Internal Init Fail
F301 UART2 Register Readbk Fail
F302 UART2 Transmit Interrupt Fail
F303 UART2 Receive Interrupt Fail
F304 UART2 Receive Err Int Fail
F305 UART2 Baud Rate Test 1 Fail
F306 UART2 Baud Rate Test 2 Fail
F307 UART2 Baud Rate Test 3 Fail
F310 UART2 Channel 0 Fail
F311 UART2 Channel 1 Fail
F312 UART2 Channel 2 Fail
F313 UART2 Channel 3 Fail
F314 UART2 Channel 4 Fail
F315 UART2 Channel 5 Fail
F316 UART2 Channel 6 Fail
F317 UART2 Channel 7 Fail
Replace Processor
Rev. L
2-7
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DIAGNOSTICS (continued) NM4
Table 2-3: NM4 SERVICE LOG ERROR EVENTS
Touch Panel Events
Code Description Recommended Action
T001 Bad Device Recalibration Clear obstructions. If recurring,
replace touch panel
Head Assembly Events
Code Description Recommended Action
H001 Head Temperature Error Call Tech. Service
A001 Pattern Adjusted None
Power Supply Events
Code Description Recommended Action
P001 AC Fail Restore AC power
P002 AC Good None
P003 Battery Low Recharge battery. If persistent,
replace battery
P004 Battery Good None
P005 Brick Bad Replace Pwr Supply PCB
MSPEC Events
Code Description Recommended Action
M001 Channel Err Active CPU
M002 Channel Err Inactive CPU
M003 Command Retry
M004 Comm Error
M005 System Fault Max
Replace MSPEC
M006 Versiion ID Retry
M007 Span Fail
M008 Solenoid Stuck
M009 Zero Timeout
M010 Zero Fail Max
2-8
Rev. L
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NM4 DIAGNOSTICS (continued)
Table 2-3 (continued): NM4 SERVICE LOG ERROR EVENTS
MSPEC Events (continued)
Code Description Recommended Action
M011 RX Buffer Overflow Replace MSPEC
M012 No Continuous Data Replace MSPEC
M013 Line Block Diff Clear Blockage
M014 Line Block Less Than Min Clear Blockage
M016 Multispec Shutdown Replace MSPEC
M101 CD Chan Err
M102 Chan Err O2 Info P1
Call Tech. Service
M103 Chan Err O2 Info P2
Datagrip Events
DG00 Datagrip Internal Error
DG01 Datagrip Internal Error
Replace Datagrip
DG02 Datagrip Internal Error
Table 2-3 (continued): NM4 SERVICE LOG ERROR EVENTS
NIBP Events
Code Description Recommended Action
N001 NIBP Mon Error Replace NIBP
N002 NIBP Com Error Replace NIBP
N003 NIBP Bad Data Call Tech. Service
N004 Infl Pres Not GT 30 Check for Leaks
N005 Error Rcvd from NIBP Replace NIBP
N006 NIBP Mode Conflict Replace NIBP
2-8A Rev. L
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DIAGNOSTICS (continued) NM4
Table 2-4: NM4 SERVICE LOG SERVICE EVENT CODES
Code Description
S001 INST
S002 PMS
S003 SRVC
S004 Secondary Serv Screen Entry
S005 Reset Service Date
S006 Service Log Clear
Table 2-5: NM4 SERVICE LOG CALIBRATION EVENT CODES
Code Description Code Description
C001 O2 Store Zero A C009 Respiratory Flow Store Span
C002 O2 Store Zero B C010 Respiratory Flow Store Zero
C003 Line Block Store Reference C011 Pressure Store Span
C004 Gas Analyzer - Start C012 Pressure Store Zero
C005 Gas Analyzer - Continue C013 NIBP Infl Check
C006 NIBP Inflate C014 NIBP Defl Ck
C007 NIBP Stop C015 NIBP Leak Ck
C008 NIBP Take Reading
Rev. L 2-8B
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NM4 DIAGNOSTICS (continued)
Table 2-6: NM4 O.R. DATA MANAGER EVENT CODES
Code Description Recommended Action
V001 VTLK Com Error
Replace ORDM if recurring
V002 VTLK Com Lost
V003 VTLK Com Regained None
V010 ORDM Startup Failure
Replace ORDM
V011 ORDM Inact Startup Failure
Table 2-7: NM4 TEMPLATE EVENT CODES
Code Description Recommended Action
TEM0 Template Defaults Loaded
TEM1 Recreating Tmplt Database
TEM2 Templates Reinitalized
None
TEM3 Templates Reinitalized
TEM4 Factory Defaults Installed
2-8C Rev. L
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DIAGNOSTICS (continued) NM4
Touch the PRINT LOG key to obtain a Service Log Printout from the internal printer. Figure 2-5 shows the format of the printed service log.
^^^^^^^^^^^^^^^^^^^^^^^^
************************
SERVICE LOG PRINTOUT
-----------------------­MMDDYYHHMM PARAM CODE
0/714911819 JOHN C0/0/8 0/714911813 JOHN C0/0/9 0/714911810/0/0/0/0/FB64 0/0/0/0/
************************
Figure 2-5: SERVICE LOG PRINTOUT
Rev. L 2-8D
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NM4 DIAGNOSTICS (continued)

2.3 PMS Criteria Screen

Touch the PMS CRITERIA key to bring up the screen shown in Figure 2-6. Touch the Month window, scroll to the next PMS due month with the Selection
DIAL, and press the dial to enter the month in which the PREVENTIVE MAINTENANCE DUE message will appear on the power-up screen.
SELECT CRITERIA FOR "PREVENTIVE MAINTENANCE" MESSAGE
MONTH : 1991
DEC
MAIN
SERVICE
LOG
PMS
CRITERIA
MONITORS
PERIPHERALS
Figure 2-6: PMS CRITERIA SCREEN
2-9
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DIAGNOSTICS (continued) NM4

2.4 Monitors

Touch the MONITORS key to bring up a second column of touch keys. These keys select the calibration screens for the system sensors.

2.4.1 Oxygen Monitor Screen

The Oxygen Monitor Screen displays current oxygen cell readings and provides a calibration procedure forthe oxygen sensor circuitry. A touch key allows entry of a new zero value. See Figure 2-7.
CURRENT CELL A: 110 CURRENT CELL B: 108
ZERO CALIBRATION PROCEDURE:
- REMOVE FUEL CELL FROM SENSOR HOUSING.
- LET CURRENT CELL VALUES STABILIZE.
- TOUCH "STORE ZERO" KEY TO ENTER CURRENT VALUES AS CALIBRATED VALUES.
- DISCONNECT O2 SENSOR HOUSING CABLE BEFORE RE-INSTALLING FUEL CELL.
- RE-INSTALL FUEL CELL.
- RE-CONNECT CABLE
STORED CELL A ZERO: 3 STORED CELL B ZERO: 6
STORE
ZERO
OXYGEN
PRESSURE
RESPIRATORY
FLOW
SpO2
NIBP
GAS
ANALYZER
LINE BLOCK
CALIBRATION
MAIN
SERVICE
LOG
PMS
CRITERIA
MONITORS
PERIPHERALS
Figure 2-7: OXYGEN MONITOR SCREEN
2-10
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NM4 DIAGNOSTICS (continued)

2.4.2 Breathing Pressure Monitor Screen

The Breathing Pressure Monitor Screen displays current airway pressure and provides a calibration procedure for the pressure sensing circuitry. Touch keys allow entry of new zero and span settings. See Figure 2-8.
CURRENT PRESSURE VALUE : 205
ZERO CALIBRATION PROCEDURE:
- REMOVE PRESSURE SAMPLE LINE FROM ABSORBER; EXPOSE TO AIR.
- LET CURRENT VALUE STABILIZE.
- TOUCH "STORE ZERO" KEY TO ENTER THE CURRENT VALUE AS THE CALIBRATION ZERO.
SPAN CALIBRATION PROCEDURE:
- REMOVE PRESSURE SAMPLE LINE FROM ABSORBER.
- APPLY 50 CM H2O CONSTANT PRESSURE AT SAMPLE LINE, VERIFIED BY A KNOWN, CALIBRATED METER.
- LET CURRENT VALUE STABILIZE.
- TOUCH "STORE SPAN" KEY TO ENTER THE CURRENT VALUE AS THE CALIBRATION SPAN.
STORED ZERO: 244 STORED SPAN: 540
STORE
SPAN
STORE
ZERO
OXYGEN
PRESSURE
RESPIRATORY
FLOW
SpO2
NIBP
GAS
ANALYZER
LINE BLOCK
CALIBRATION
MAIN
SERVICE
LOG
PMS
CRITERIA
MONITORS
PERIPHERALS
Figure 2-8: BREATHING PRESSURE MONITOR SCREEN
2-11
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DIAGNOSTICS (continued) NM4

2.4.3 Respiratory Flow Monitor Screen

The Respiratory Flow Monitor Screen displays the current flow reading and also shows a calibration procedure for the flow sensing circuitry. Touch keys are provided for entry of new zero and span settings. See Figure 2-9.
CURRENT FLOW VALUE : 76
ZERO CALIBRATION PROCEDURE:
- REMOVE SPIROMED SENSOR FROM ABSORBER.
- LET CURRENT VALUE STABILIZE.
- TOUCH "STORE ZERO" KEY TO ENTER THE CURRENT VALUE AS THE CALIBRATION ZERO.
SPAN CALIBRATION PROCEDURE:
- REMOVE SPIROMED SENSOR FROM ABSORBER.
- ATTACH A GAS SUPPLY AT INPUT OF SENSOR, AND A CALIBRATED FLOWMETER AT OUTPUT.
- PROVIDE A STEADY 10 L/MIN FLOW THROUGH SPIROMED SENSOR.
- LET CURRENT VALUE STABILIZE.
- TOUCH "STORE SPAN" KEY TO ENTER THE CURRENT VALUE AS THE CALIBRATION SPAN.
STORED ZERO: 78 STORED SPAN: 161
STORE
SPAN
STORE
ZERO
OXYGEN
PRESSURE
RESPIRATORY
FLOW
SpO2
NIBP
GAS
ANALYZER
LINE BLOCK
CALIBRATION
MAIN
SERVICE
LOG
PMS
CRITERIA
MONITORS
PERIPHERALS
Figure 2-9: RESPIRATORY FLOW MONITOR SCREEN
2-12
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NM4 DIAGNOSTICS (continued)

2.4.4 SpO2 Monitor Screen

The SpO2Screen displays current values for SpO2, Pulse, SpO2Pleth and SpO
Bargraph. See Figure 2-10.
2
SpO2 VALUE : 98 PULSE VALUE : 75 PLETH VALUE : 125 BARGRAPH VALUE : 12
OXYGEN
PRESSURE
RESPIRATORY
FLOW
SpO2
NIBP
GAS
ANALYZER
LINE BLOCK
CALIBRATION
MAIN
SERVICE
LOG
PMS
CRITERIA
MONITORS
PERIPHERALS
Figure 2-10: SpO2MONITOR SCREEN
2-13
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DIAGNOSTICS (continued) NM4

2.4.5 NIBP Monitor Screen

The NIBP Monitor Screen displays Real Time, Systolic, Diastolic and Mean blood pressure and Pulse.
The TAKE READING touch key will initiate a single NIBP measurement cycle.
A procedure for checking NIBP cuff inflation pressure against an external gauge is also displayed, with touch keys to perform the test. See Figure 2-11.
Refer to Section 6 of this manual for inflation, deflation, and leak testing procedures.
REAL TIME PRESSURE : 0 SYSTOLIC : 130 DIASTOLIC : 78 MEAN : 98 PULSE : 75
NIBP PRESSURE CALIBRATION VERIFICATION:
- PLACE A "T" IN LINE WITH THE BP CUFF.
- ATTACH A PRESSURE GAUGE AT "T".
- TOUCH THE "INFLATE" KEY.
- NIBP MODULE WILL INFLATE CUFF TO 180 MM Hg.
- VERIFY WITH PRESSURE GAUGE.
- TOUCH THE "STOP" KEY TO END THE TEST.
NIBP INFLATION, DEFLATION, AND LEAK CHECKS:
- REFER TO SERVICE MANUAL FOR PROCEDURES.
INFLATION
CHECK
DEFLATION
CHECK
READING
LEAKAGE
INFLATESTOP
TAKE
CHECK
OXYGEN
PRESSURE
RESPIRATORY
FLOW
SpO2
NIBP
GAS
ANALYZER
LINE BLOCK
CALIBRATION
MAIN
SERVICE
LOG
PMS
CRITERIA
MONITORS
PERIPHERALS
Figure 2-11: NIBP MONITOR SCREEN
2-14
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NM4 DIAGNOSTICS (continued)

2.4.6 Gas Analyzer Screen

Current values of CO2,N2O and anesthetic agent are displayed on the Gas Analyzer Screen along with a span calibration procedure. See Figure 2-12. (The scrubber bottle replacement instruction is not displayed on machines having a Model 4610 gas analyzer.)
The MODE window on the gas analyzer screen displays the following messages: INHIBIT during warm-up
READY after 30 minute warm-up
The STATUS window on the gas analyzer screen displays the following messages: IDLE before starting calibration
ZERO IN PROGRESS during calibration ZERO COMPLETE during calibration SPAN IN PROGRESS during calibration PASSED or FAILED after calibration
The complete calibration procedure is outlined in Section 5.
CURRENT CO2 : *INV* MODE: CURRENT N2O : 10 STATUS: CURRENT AGENT : *INV*
SPAN CALIBRATION PROCEDURE:
- WAIT FOR MODE = "READY".
- PERFORM GAS ANALYZER ACCURACY TEST.
- IF TEST FAILS, PERFORM SPAN CAL:
- WITH PATIENT CIRCUIT ENABLED:
- TOUCH "START" KEY,
- WAIT FOR STATUS = "ZERO COMPLETE"
- ATTACH SAMPLE LINE TO CALIBRATION BOTTLE.
- TURN FLOW ON BOTTLE TO 250 ML/MIN
- LET THE CURRENT CELL VALUES STABILIZE
- REMOVE THE SAMPLE LINE FROM THE BOTTLE
- TOUCH "CONTINUE" KEY.
- WAIT FOR STATUS = "PASSED" OR "FAILED"
- REPLACE SCRUBBER BOTTLE ANNUALLY.
OXYGEN
PRESSURE
RESPIRATORY
FLOW
SpO2
NIBP
GAS
ANALYZER
MAIN
SERVICE
LOG
PMS
CRITERIA
MONITORS
Figure 2-12: GAS ANALYZER SCREEN
Rev. C
2-15
STARTCONTINUE
LINE BLOCK
CALIBRATION
PERIPHERALS
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DIAGNOSTICS (continued) NM4
2.4.7 Line Block Screen
The current sample pressure is displayed on the Line Block screen along with a calibration procedure and a touch key to enter a setpoint value. See Figure 2-13. The stored reference value is displayed at the lower left corner of the screen.
CURRENT SAMPLE PRESSURE: 200
LINE BLOCK CALIBRATION PROCEDURE:
- WITH PATIENT CIRCUIT ENABLED:
- ENSURE THAT SAMPLE LINE IS CONNECTED AND UNOCCLUDED.
- PLACE A FLOWMETER AT THE SAMPLE EXHAUST.
- ATTACH FLOW RESTRICTOR, FIX 0336, TO PATIENT SAMPLE LINE.
- WAIT FOR VALID CURRENT SAMPLE PRESSURE.
- ADJUST RESTRICTION IN ORDER TO OBTAIN A FLOW OF 100 ML/MIN.
- TOUCH "STORE REFERENCE" KEY.
- FULLY OCCLUDE SAMPLE LINE AND OBSERVE THAT LINE BLOCK ALARM BECOMES ACTIVE AFTER AT LEAST 15 SECONDS.
- REMOVE FLOW RESTRICTOR FROM SAMPLE LINE.
STORED REFERENCE : 200
REFERENCE
STORE
OXYGEN
PRESSURE
RESPIRATORY
FLOW
SpO2
NIBP
GAS
ANALYZER
LINE BLOCK
CALIBRATION
MAIN
SERVICE
LOG
PMS
CRITERIA
MONITORS
PERIPHERALS
Figure 2-13: LINE BLOCK CALIBRATION SCREEN
2-16
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