Noritz America SC-401-6M Installation Manual

*SBB80UW*
System Controller
Installation Manual
SC-401-6M
Potential dangers from accidents during installation and use are divided into the following two categories. Closely observe these warnings, they are critical to your safety.
WARNING
CAUTION
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
Requests to Installers
WARNING
Failures and damage caused by erroneous work or work not as instructed in this manual are not covered by the warranty.
• Refer to installation manual attached to the appliance as well.
• Check that installation was done in accordance with this Installation Manual upon completion.
• After completion of installation, be sure to hand this Installation Manual to the customer.
• When you fasten the screws on the terminals (Warning lamp terminal and so on),do not use electric drivers, impact drivers and so forth.Tightening with excessive force may cause the terminals to be damaged and lead to failures.
In order to use this product safely, read this installation manual carefully and follow the installation instructions.
1. Included Accessories ................................................. 2
2. Optional Accessories ................................................. 2
3. Introduction ................................................................ 3
4. Installing the System Controller ................................. 4
5. Wiring Diagram .......................................................... 6
6. Remote Controller ...................................................... 7
7. Remote initial setup ................................................... 9
8. Recirculation Pump Timer Setup ............................. 13
9.
System Check Button
10. Maintenance Monitors and Additional Settings
11. Additional Remote features
12. Additional System Controller Features
13. System design, Gas, and Water piping
14. Follow-up Service
.................................................. 15
.........
..........................................
.......................
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16 18 20 24 28
If at any time during the installation and setup of this product you have questions or concerns, contact Noritz America at 866-766-7489 or visit http://support.noritz.com/.
SBB80UW Rev. 04/17
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1. Included Accessories
Part Shape Qty Part Shape Qty
Tapping Screw
(4 x 8)
*1 : Use the included vinyl tie to bind any excess length of wire
2. Optional Accessories
Name Usage Qty
Remote controller
RC-9018M
Remote controller Cord
RC-CORD10 RC-CORD26
NWC-ADAPTER
(NAW-1 US)
* Always necessary. 1
-The communication cord between the system controller and the remote controller can be lengthened up to a maximum total length of 450 feet.
-The communication cord between the system controller and each water heater can be lengthened up to a maximum total length of 45 feet.
For remote monitoring the multi-unit system through the Mobile App. 1
Check for any missing items
before starting installation.
*1
3
Vinyl Tie
Total number of units in system - 1
3
CAUTION : Be sure to use the remote controller cord as listed above. If a different cord is used, the equipment may fail or not operate
properly.
When two or more multi-unit systems are installed in parallel
One remote controller is necessary for each multi-unit system (i.e. 3 multi-unit systems will require 3 system controllers and 3 remote controllers). Each system will have separately wired remote controller cords.
For the combined use pattern
A. When there is no circulation pipe (standard type)
Number of units System controller Remote controller
1 to 6 SC-401-6M RC-9018M
B. When there is a circulation pipe
Condition Number
Recirculation type
(circulation heat-retention with external pump)
Storage Tank Recirculation type
(circulation heat-retention with external pump)
of units
1 to 6 SC-401-6M RC-9018M
1 to 6 SC-401-6M RC-9018M
System controller Remote controller
─2─
3. Introduction (see list of points below)
<Recirc>
<Tank recirc>
Introduction to the “SC-401-6M” System Controller
Overview
This manual is intended to provide instruction for the installation, operation, and features of the SC-401-6M system controller. It is divided into 4 main sections:
1. Installation of the SC-401-6M system controller
2. Initial programming of the RC-9018M remote controller
3. Additional features of the RC-9018M remote controller and the SC-401-6M system controller
4. Plumbing diagrams and general information about water and gas piping
Read this manual carefully and follow the instructions as written. If you have any questions, contact Noritz America at 866-766-7489 or visit http://support.noritz.com/.
Basic Operation
The SC-401-6M system controller is used to combine 1 to 6 Noritz heaters into a single “multi-unit system” The system controller stages units on and off based on hot water demand and rotates their operation to ensure even usage. It also has two additional modes which optimize the system for operation with a recirculation line or storage tank.
(Note: for systems of 7-12 units use the SCU-401-12M system controller
for systems of 13-24 units use the SCU-401-24M system controller)
Unit Staging
Staging allows the multi-unit system to track hot water demand from the minimum ow rate of a single unit up to the maximum output of several units. When the primary ring heater reaches ~50% of its maximum output, the system controller activates the next unit in the system. When both these units reach ~50% of their maximum output, a third unit is activated and so on. The SC-401-6M may also be congured to activate two heaters during primary ring to
allow for rapid initial hot water demand.
UNIT1 UNIT2 UNIT3 UNIT4 UNIT5 UNIT6
Unit Rotation
The SC-401-6M system controller rotates operation
1st 2nd 3rd 4th 5th 6th
Rotation
of the primary firing heater every 8 hours of combustion time or up to 24 hours of plug-in time. This helps to ensure even usage of all units.
6th 1st 2nd 3rd 4th 5th
Rotation
5th 6th 1st 2nd 3rd 4th
Rotation
4th 5th 6th 1st 2nd 3rd
System Selection
The SC-401-6M allows the user to select two additional system types: “Recirc” and “Tank recirc.” These settings optimize performance with recirculation and storage tank systems, and allow the system controller to operate one or two pumps.
Water heater
Hot water is circulated in the piping.
Pump
Pump
The system controller operates these pumps.
Instant hot water is available.
─3─
Water heater
*
These diagrams are for illustration purposes only.
Hot water is circulated to the tank.
Pump
Pump
The system controller operates these pumps.
Hot water
storage
tank
Pump
Instant hot water is available.
4. Installing the System Controller (Electrical Wiring)
System controller attachment part
System controller
Consult a qualied electrician for the electrical work.
- Do not connect electrical power to all water heaters (do not turn ON the power supply) before all electric wiring is completed. Otherwise, electric shock or failure of the water heater and system controller may occur.
CAUTION
This appliance must be electrically grounded in accordance with local codes, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70. In Canada, the latest CSA C22.1 Electrical Code.
Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous
operation. Verify proper operation after servicing. Field wiring to be performed at time of appliance installation.
For NCC199 series
Open the cover of the external remote controller cord terminal block of each water heater.
Installation for unit 1 (Water heater to which system controller is installed)
Open the front cover
1. Connect the remote controller cord to the external remote controller cord terminal block. (Refer to the remote controller RC-9018M section of the installation manual).
2. Connect the opposite side of the remote controller cord that was connected in the step 1 to the remote controller.
* Refer to the installation manual.
3. Slide the system controller into the bracket in the back of the case.
Use the two included tapping screws to attach the system
controller to the inside of the heater and to connect the ground wire.
- If a remote controller cord is not connected, the temperature of the water heater is xed to
120°F (50°C) and high-temperature hot water is discharged. So check it is surely connected.
- Be sure to tighten the screw to the terminal block manually and do not use an electric screwdriver or impact driver. Otherwise, the terminal block may be damaged.
* Circuit board is indicated as P.C.B.
Operation Illustration
Hole for fixing the Hole for connecting a ground wire
Slide the system controller into the bracket in the back of the case.
or
Hole for fixing the system controller
Hole for connecting a ground wire
Ground wire
system controller
Use the tapping screws included with the system controller.
A resin cover
B5
is included with the
90
terminal block part of the system controller. Do not remove the resin cover.
90
P. C.B.
P. C.B.
4. 1) Connect the connector B5 (white: nothing is connected when the product is shipped from factory) with a tag "SYSTEM CONTROLLER" that comes from the P.C.B. of the water heater to the connector B5 (white) with a red tag "to Connector B5" that comes from the system controller.
2) Disconnect the connector (white) from the external remote controller cord terminal block of the water heater and the connector 90 (white) connected to the P.C.B.
3) Connect the connector 90 (white: disconnected in the step 2)) that comes from the external remote controller cord terminal block of the water heater to the connector 90 (yellow) with a tag "to Remote Controller Terminal" that comes from the system controller.
4) Connect the connector 90 (white: disconnected in the step 2)) that comes from the P.C.B. of the water heater to the connector 90 (yellow) with a tag "to Connector 90" that comes from the system controller.
External remote controller cord terminal block
To system controller
To external remote controller cord terminal block
Red tag "to Connector B5"
Tag "to Connector 90"
Tag "to Remote Controller Terminal
External remote controller cord terminal block
To system controller
To system controller
Red tag "to Connector B5"
B5
90
Black
Red
<Details on connector>
Blue
Blue
<Details on connector>
B5B5
90
4)
3)
90
Blue
Blue
Blue
Blue
tag "SYSTEM CONTROLLER "
1)
1)
B5
909090
2) Disconnect for connecting the system controller.
1)
Connect
B5
B5
(White)
(White)
2)
Disconnect
90
90
(White)
(White)
90
90
3)
Connect
90
90
(White)
(Yellow)
4)
Connect
90
90
(White)
(Yellow)
P. C.B.
Blue
Red
Blue
Blue
P. C.B.
Blue
Blue
Blue
Blue
To P. C.B.
To P. C.B.
tag "SYSTEM CONTROLLER"
To external remote controller cord terminal block
To P. C.B.
─4─
r
<Remote controller cord>
Installation for each water heater of unit 1 (Unit 2 to 6: water heater to which the system controller is not attached)
Operation Illustration
5. Using the remote controller cord from each water heater,
plug the connector into the system controller plugs for
units 2-6. (The number of the remote controller cords necesary is determinated by the total number of heaters minus one.)
1) Connect the connector for the communication
cord with unit 2 of the system controller with the connector side of the remote controller cord.
The connector No.2 is for unit 2 and the connector No. 3
is for unit 3.
* When the system controller is installed, take care not
to damage the electric component in the water heater and bond the slack electric component with the included
vinyl tie so that it oats on the bottom surface.
water heater
Remote
connection
controller
terminal
cord
connector for the communication cord with water heater.
For unit 1 (system controller)
Remote controller cord
(Required accessory)
to the linked water heater
To remote controller
water heater connection terminal
system controller
( )
plug
B5
B5
90 90
1)
90 90
Remote controller cord
To unit 2
To unit 3
P. C.B.1)
Y terminal sideConnector side
connector No.2
connector No.3
connector No.4
connector No.5
connector No.6
To each water heate (unit 2 to 6)
Installation of each water heater (
6. Connect Y terminal side of the remote controller cord
that was connected in the step 5 to the corresponding external remote controller cord terminal block of unit 2 to 6.
2 to 6: water heater to which system controller is not installed)
Unit
* Do not have to
Unit 2 Unit 6
P. C.B.
open the front covers of these
P. C.B.
units.
For system controller
* After all connections are made, replace the front cover of unit #1 (taking special care to do not crush any wires) and the
covers of the external remote controller cord terminal blocks of all connected water heaters.
─5─
5. Wiring Diagram
Unit 2
Units 3-6
Unit 1
Remote Controller Cord
Remote Controller Cord
Remote Controller
Remote controller terminal block
No.6
90 90
90
90
89
102
PCB
Power PCB
B5 B5
System Controller
No.5
No.4
No.3
No.2
Remote Controller terminal block
Remote controller terminal block
Remote Controller Cord
PCB
Power PCB
PCB
Power PCB
When six units are installed
* Connect these to the
remote control terminal block in each unit
Main power supply to system controller
Grounding wire
* The remote controller terminal
location may differ depending on the unit.
* To turn OFF the power supply
to the system controller, you will need to cut power to both the primary heater and all attached heaters.
Sub power supply to System Controller
─6─
6. Remote Controller
Remote Controller (Required Accessory : RC-9018M)
The remote controller will emit a tone when a button is pressed.
*
This Remote Controller is not resistant to water, steam, chemicals, or UV rays. Install it in a location where it will not be exposed to these conditions. If it must be installed outdoors, use a weatherproof enclosure. Refer to the RC-9018M Installation Manual for details.
Alarm Off Button
Prog Button / Indicator (Red)
Activates the automatic water heater power “ON” or “OFF” setting as determined by the user selected schedule.
Power ON /OFF Button
/ Indicator (Green)
For turning the water heater on/off.
Stops the tone that is emitted when an error occurs. (page 28.)
/ Indicator (Red)
Speaker
Menu Button
* Use to change system
settings or to return to the home screen.
*
If you press the menu button and press the temperature setting buttons,
is sometimes displayed.
However, do not use this mode as it is meant for
installation or service
personnel only.
Cover shown in the open position.
Back Button
Returns to the previous screen while making system settings or checking status.
Display Screen
(Next page)
Status Button
Check the status of the system or the number of installed units. (page 15, 28.)
Remote Controller Part Number
The part number is printed on the surface of the cover.
Lock Button
Locks remote controller operation.
Conrms changes
made by the user.
Hot Water Temperature Setting Buttons
For setting the hot water temperature, and other settings.
(page 19.)
Enter Button
─7─
Screen Display
* The screen display shown below is for illustration purposes only. The actual display will vary depending on how the water heater is being used. * After a button is pressed, the display will gradually become darker to prevent unnecessary power consumption
by the remote controller.
Flame Symbol
The ame symbol is displayed during
combustion when using hot water or recirculation functions.
Display for Temperature Setting
During normal operation, the set temperature is displayed.
Display for High Temperature
Displays when the set temperature is 125°F/55°C (131°F) or higher.
Temperature Setting
(Ex.: 110°F)
Clock Display
(Ex.: AM10:15) Normally the clock display is not shown when the power ON/OFF button is "OFF". * This setting can be changed so that the clock is displayed even when the power button is turned "OFF".
Error Code
A number will ash if a
failure occurs. (page 28.)
(page 18.)
*
For systems that use recirculation operation, the symbol is displayed when the power ON/OFF button is set to "ON".
*
It is displayed during the recirculation operation.
Display for Recirculation Operation
Locked Display
The lock symbol is displayed when the remote controller is locked.
The clock symbol is displayed when the recirculation timer is activated.
(page 19.)
Recirculation Timer
(page 13 - 14.)
Note: As shipped from the factory, the remote controller is set to display in °F and gallons.
To adjust the display to °C and liters, refer to the
page 12
.
What is the home screen?
The home screen is displayed when the button is "ON".
Normally, the hot water temperature and the clock, etc. are displayed.
<Home Screen Example>
─8─
7. Remote initial setup
Initial Setting Procedure in the “System Settings” Screen
Note: When power is rst connected to the multi-unit system (system
controller and units), the remote enters an initial setting mode. The following instructions explain how to perform an initial setting. If you need to change these settings at a future date, follow the instructions titled System Selection and Settings in the “Initial Settings” Screen (page 10 - 12).
Operation Screen Display Description
Preparation
Press the
1
1) You will be prompted to choose
2
3
a system type.
2) Use the
to the correct system type.
(Standard, Recirc., or Tank Recirc.)
3) Press the
select your system type.
1) If you chose the “Recirc.” or “Tank Recirc.” systems, you will be prompted to turn pump rotation on or off (this setting is set to “off” by default).
Connect power to all heaters in multi-unit system.
button on the remote.
buttons to navigate
button to
* Note: only when you connect one/two
pumps to the system controller, you need to select “Yes” or “No”.
4
2) Use the
yes (on) or no (off).
3) Press the
the pump rotation.
1) You will now be prompted to “complete system setting.”
2) Press the
complete the system setting.
3) Once you choose “Complete system settings?”, the remote will display “System settings completed”.
buttons to select
button to set
button to
─9─
* Note: if you chose standard system in
step 2 - 2), you will immediately go to this prompt.
* You may use the
return to the previous menu at any time.
button to
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