Noritz America RPK-EXT Installation Manual

Noritz Recirculation System (RPK-EXT) Installation Instructions
Page 1 of 5
Closely observe the following symbols warning used in this document, they are critical to your safety.
WARNING CAUTION
WARNING
Prior to installation, examine the components carefully to make sure no damage has occured to the pump during shipment. Take care to ensure the pump is not dropped or mishandled, dropping will damage the pump. Before conducting any work, to prevent electrical shock, the power supply to the water heater and circulator should be disconnected. Installation and service must be performed by a qualifed installer or service agency. The safe operation of this pump requires that it be grounding in accordinace with the National Electrical code and local codes or regulations.
If these safety instructions are not observed, it may result in personal injury.
If these safety instructions are not observed, it may result in malfunction or damage to the equipment.
Prior to installation, read these installation and operating instructions carefully. Installation and operation must comply with local code regulations which may vary and take precedence over these instructions.
Included Parts
Visually inspect the contents of the package for any possible damage during shipment. Before starting installation, verify that all included supply parts are present as shown.
Pump Parts
UPS15-55SFC 115V
(1)
3/4” Bronze Flange
(2)
Gaskets
(2)
Bolts
(4)
Nuts
(4)
Controller Parts
RC-9018M Controller
(1)
Mounting
bracket
Raised countersunk
head wood screw
(1)
Wall anchor
(2)
Raised countersunk
head screw
(2)
(For junction box installation)
(2)
Machine
screw
(2)
WARNINGWARNING
Circuit Board
Pump power connector
Connector
Ground Wire Connector
Wiring Throughway
Page 2 of 5
DO NOT install this pump outdoors. DO NOT start the pump until
the system has been filled.
Pump is suitable for indoor applications only
When making pipe connections, be sure to follow the pipe manufacturer's recommendations and all code requirements for piping material.
Arrows on the side or bottom of the pump housing indicate direction of flow through the pump. The circulator pumps can be installed in both vertical and horizontal lines. The pump must be installed with the motor shaft positioned horizontally.
Under no circumstances should the pump be installed with the shaft vertical or where the shaft falls below the horizontal plane.
We recommend that isolating valves be installed on each side of the pump. If possible, do not install elbows, branch tees, and similar fittings just before or after the pump. Provide support to the pump or adjacent plumbing to reduce thermal and mechanical stress on the pump.
Pump Installation
6. Pump should be mounted such that the arrow at the bottom of the pump is pointing towards the heater. Pump
must be mounted with the motor in a horizontal position.
Acceptable
Acceptable pump mounting positions
Not acceptable
7. The pump comes pre-assembled with a wiring harness
to be easily connected into the water heater. Feed wiring through the wiring throughway located at the bottom of the water heater.
Wiring Throughway
PUMP
1. Turn the remote controller off (if installed). Disconnect electric power to the water heater.
2. Shut off the incoming water and gas valves to the water heater.
Front View Bottom View
8. Locate Connector marked “PUMP” and insert pump power connector. Note: A dummy plug is inserted from the factory. This connector must be removed before connecting the pump power connector. Press lightly on the connector to release the dummy plug.
Pump Control Wire Tag
Wiring Throughway
9. Connect the ground wire (green color wire) to the screw at the base of the water heater.
10. Replace the front cover.
11. Turn back on the water and gas valves. Ensure the system is fully filled and leak checked. Pump should be flooded with water before it is started.
Do not start the pump until the system has been filled.
3. Remove the front cover of the water heater.
4. Thouroughly clean and flush lines prior to pump installation.
5. Install pump in accordance with the typical pluming application illustrated on the following page.
DO NOT install pump at the lowest point of the
system where it can collect dirt and sediment.
12. Disconnect the remote controller RC-7651M. Re-connect the remote controller RC-9018M (included). Note: For models NR83DVC and NR98DVC remote is installed in the front cover. Do not physically remove the RC-7651M remote from the unit.
Remote Controller
Connecting Wire
13. Reconnect electrical power to the water heater and turn on the remote controller.
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