Noritz America NRC111-SV Installation Manual

CONDENSING TANKLESS GAS WATER HEATER
*SBA8370*
Owner’s Guide
Models: NRC111-SV
NRC111-DV*
* FOR USE IN RESIDENTIAL, COMMERCIAL, OR MANUFACTURED HOME APPLICATIONS.
WARNING
If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury, or death.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
- WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the
gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
- Installation and service must be performed by a qualified installer, service agency or the gas supplier.
Thank you for purchasing this Noritz Tankless Gas Water Heater. Before using, please:
CERTIFIED
R
Low NOx
SCAQMD
Accepted For Use
City of New York
Department of Buildings
MEA 19-03-E
Read this manual completely for operation instructions. Completely fill out the warranty registration card (included separately) and mail the detachable portion to Noritz America Corporation. Keep this manual (and the remainder of the warranty registration card) where it can be found whenever necessary. Installation must conform with local codes, or in the absence of local codes, the National Fuel Gas Code, ANSI Z223.1/NFPA 54. When applicable, installation must conform with the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280 or the Canadian Standard CAN/CSA-Z240 MH Mobile Homes, Series M86 (NRC111-DV only). Noritz America reserves the right to discontinue, or change at any time, the designs and/or specifications of its products without notice.
NORITZ America Corporation
SBA8370 Rev. 09/09
Important Safety Information-1
To prevent damage to property and injury to the user, the icons shown below will be used to warn of varying levels of danger. Every indication is critical to the safe operation of the water heater and must be understood and observed. Potential dangers from accidents during installation and use are divided into the following four categories. Closely observe these warnings; they are critical to your safety.
Icons warning of risk level
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER
WARNING
CAUTION
CAUTION
Other icons
Electric Shock.
Prohibited
Vapors from flammable liquids will explode and catch fire causing death or severe burns.
Do not use or store flammable products such as gasoline, solvents or
Prohibited
adhesives in the same room or area near the water heater.
Keep flammable products:
1. Far away from the water heater.
2. In approved containers.
3. Tightly closed.
4. Out of children’s reach.
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.
High Temperature.
No flame.
Be sure to do.
Don’t touch.
Ground.
Don’t disassemble the equipment.
Don’t touch with a wet hand.
DANGER
Vapors:
1. Cannot be seen.
2. Vapors are heavier than air.
3. Go a long way on the floor.
4. Can be carried from other rooms to the main burner by air currents.
2
Prohibited
Hot Water Heater temperatures over 125 F can cause severe burns instantly or death from scalding.
Children, disabled and elderly are at the highest risk of being scalded. Feel water temperature before bathing or showering. Temperature limiting valves are available, ask professional person.
(Continued)
(Continued)
Prohibited
Prohibited
[NRC111-SV only] Do not use the water heater if the exhaust pipe is displaced, has holes, is clogged or is corroded.
[NRC111-DV only] Do not use the water heater if the intake/exhaust pipe is displaced,
has holes, is clogged or is corroded.
Do not allow anyone to change the water temperature while hot water is being used.
Prohibited
To prevent scalding, do not change the wa­ter temperature to a higher setting.
After the water heater has been out of use for a long time or after replacing the neu-
Be sure
tralizer with a new unit, make sure that
to do.
you fill the neutralizer unit with water. This is to prevent dangerous exhaust gases from entering the building. Failure to fill the neutralizer unit could result in severe personal injury or death. (Refer to page 20 for further instructions.)
WARNING
No flame.
A. This water heater does not have a
pilot. It is equipped with an ignition device that automatically lights the burner. Do not try to light the burner by hand.
B.
BEFORE OPERATING smell all
around the water heater area for evidence of leaking gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS.
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
If you cannot reach your gas supplier, call the fire department.
C. Use only your hand to turn the
gas valve knob. Never use tools. If the knob will not turn by hand, don’t try to repair it. Call a qualified service technician. Force or attempted repair may result in a fire or explosion.
D. Do not use this water heater if
any part has been under water. lmmediately call a qualified service technician to inspect the water heater and to replace any damaged parts.
Be sure
to do.
Be sure
to do.
Prohibited
High
Temperature.
Prohibited
When a gas leak is noticed:
1. Stop use immediately
2. Close the gas valve
3. [When installing indoors] Open windows and doors
If you detect abnormal combustion or abnormal odors, or during an earthquake, tornado or fire:
1. Turn off the hot water supply
2.
Turn off the power to the water heater
3.
Turn off gas and water supply valve.
4. Call the nearest Noritz agent
Explosion Hazard ; If the temperature and pressure relief
valve is dripping or leaking, have a qualified service technician replace it. Do not plug or remove the valve.
Failure to follow these instructions can result in fire or explosion, and personal injury or death.
Check the temperature of the running hot water before entering the shower.
Check the temperature before stepping into the bath tub.
Do not use combustible chemicals such as oil, gasoline, benzene etc. in the near the heater or the exhaust vent terminal.
(Continued)
3
Important Safety Information-2
(Continued)
WARNING
Prohibited
Prohibited
Prohibited
Prohibited
Prohibited
Do not place the exhaust vent terminal in an indoor environment by means of adding walls and ceiling (Do not en­close using corrugated sheets, etc.)
Exhaust vent terminal
Flue terminal
Unit
Carbon monoxide poisoning or fire may occur as a result.
[NRC111-DV only] Do not place outdoors
Rain may enter the unit or the burner fire may be blown by the wind, causing mal­function or fire as a result.
Outdoor
[NRC111-SV only] Carbon Monoxide Poisoning Hazard. Do not install this water heater in a mobile home, recreation vehicle or on a boat.
[NRC111-DV only] Carbon Monoxide Poisoning Hazard. Do not install this water heater in a recreational vehicle or on a boat.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
Leave the proper clearance between the water heater and nearby objects (trees,
Be sure
timber, boxes with flammable materials etc.).
to do.
[When installing outdoors (NRC111-SV)]
Upper:
Left side: Min. 2"
Front: Sug. 24"
[When installing indoors (NRC111-SV)]
Upper:
Min. 12"
Left side: Min. 2"
Front: Sug. 24"
[When installing indoors (NRC111-DV)]
Upper: Min. 12"
Left side: Min. 2"
Front: Sug. 24"
Indicates suggested clearances for maintenance.
*
Be sure the gas/power supplied matches the gas on the rating plate.
Be sure
to do.
Ex. For Natural Gas NRC111-SV
NRC111-SV
199,900 BTU
11,000 BTU
Min. 36"
*
*
222
840
4.0
0.85 3.05
15
10.5
150
Right side: Min. 2"
Sug. 3" from vent pipe
Right side: Min. 2"
Sug.3" from vent pipe*
Right side: Min. 2"
4
4
Prohibited
Prohibited
Flue terminal
Do not place or use a spray can near the water heater or the exhaust vent terminal.
Do not place combustibles such as laundry, newspapers, oils etc. near the heater or the exhaust vent terminal.
Exhaust vent terminal (indoor installation)
Unit
10.3a-2007
4.3a-2007
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
Be sure
to do.
[When installing indoors (NRC111-SV only)] Check the air supply
Be sure
to do.
vent for dust or obstructions.
air supply vent
Prohibited
If this unit will be installed in a beauty salon or other location where hair spray or aerosols will be used, locate the unit in a separate area that is supplied with fresh air from outdoors.
Don’t disassemble the equipment.
Contact a qualified service technician for any necessary repairs, service or maintenance.
Prohibited
Prohibited
Don’t touch
with a wet
hand.
Be sure
to do.
Be sure
to do.
Ground.
Do not use hair spray or spray detergent in the vicinity of the heater.
Do not allow small children to play unsupervised in the bathroom. Do not allow small children to bathe unsupervised.
Do not touch the power cord with wet hands.
Electric
Shock.
Consult the nearest Noritz agent if the water heater location needs to be changed.
Contact Noritz before using with a solar pre-heater.
CAUTION
Be sure to electrically ground the unit.
California Proposition 65 lists chemical substances known to the state to cause cancer, birth defects, death, serious illness or other reproductive harm. This product may contain such substances, be their origin from fuel combustion (gas, oil) or components of the product itself.
The gas conversion kit shall be installed by a qualified service agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction. The information in the instructions must be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury, or death. The qualified service agency is responsible for the proper installation of this kit. The installation is not proper and complete until the operation of the converted appliance is checked as specified in the manufacturer’s instructions supplied with the kit.
Do not cover the water heater and the exhaust vent terminal, store
Prohibited
trash or debris near it, or in any way block the flow of fresh air to the unit.
Be sure
to do.
Prohibited
Prohibited
Be sure
to do.
Prohibited
Keep power cord free of dust.
Do not install in locations where excessive dust or debris will be
Prohibited
in the air.
Do not use the water heater for other than hot water supply, shower and bath.
Do not use a broken or modified power cord.
Do not touch the exhaust vent pipe and exhaust vent terminal during or immediately after operation of the water heater.
Don’t
touch.
Do not bind, bend or stretch power cords. Do not scratch, modify, or subject them to impact or force.
To prevent burns or scalding, turn off the power button and wait until the equipment cools before performing maintenance.
Do not use condensate, discharged
from the drain pipe, for drinking or Do not turn off the water heater while someone is bathing.
Prohibited
for consumption by animals.
(NRC111-SV)
(NRC111-DV)
5
Important Safety Information-3
CAUTION
Do not drink water that has been inside the unit for an extended period of time. Do not drink the first use of hot water from the unit in the morning.
Clean the filter on the water inlet as frequently as required by the quality of your local water.
Keep the area around the unit clean.
If boxes, weeds, cobwebs, cockroaches etc. are in the vicinity of the unit, damage or fire can result.
Do not install the equipment where the exhaust will blow on walls or windows.
If the water supply is in excess of 12 grains per gallon (200 mg/L) of hardness, acidic or otherwise impure, treat the water with approved methods in order to ensure full warranty coverage.
Problems resulting from scale formation are not covered by the warranty.
Check ignition during use and extinction after use.
This unit is only approved for installation up to 4500 ft. above sea level.
For installations at higher elevations, contact Noritz America for Instructions.
Do not disassemble the remote controller.
Do not use benzene, oil or fat detergents to clean the remote controller.
This may cause deformation.
Do not get the remote controller wet.
Although it is water resistant, too much water can cause damage.
Do not splash water on the remote controller. Do not expose the remote controller to steam.
Do not locate the remote controller near stoves or ovens, this may cause damage or failure.
Preventing damage from freezing ( p.18)
Damage can occur from frozen water within the device and pipes even in warm environments. Be sure to read below for appropriate measures. Repairs for damage caused by freezing are not covered by the warranty.
Take necessary measures to prevent freezing of water and leakage of gas when leaving the unit unused for long periods of time. ( p.19)
If it is snowing, check the air inlet, exhaust gas vent and exhaust vent terminal for blockage.
Do not use parts other than those specified for this equipment.
6
Contents
Important Safety Information....................................................................... 2
Contents ........................................................................................................ 7
Overview of Condensing Tankless Gas Water Heater ............................... 8
General Parts
Main Unit.................................................................................................... 9
Remote Controller ................................................................................... 10
Initial Operation ........................................................................................... 11
How to Use
Setting and Using the Water Heater........................................................ 12
Flow Meter Alarm ...................................................................................... 14
Muting the Remote Controller ................................................................. 16
Adjusting the Maximum Output Temperature........................................ 17
Preventing Damage from Freezing ............................................................ 18
Regular Maintenance................................................................................... 21
Troubleshooting .......................................................................................... 23
Follow-up Service ........................................................................................ 28
Specifications .............................................................................................. 30
7
Overview of Condensing Tankless Gas Water Heater
This water heater is a high efficiency, fully condensing appliance. Unlike a traditional tankless water heater, a condensing type captures heat from the exhaust gas and uses it to preheat the incoming cold water as it passes through the secondary heat exchanger as illustrated below.
Conventional
type
Exhaust Exhaust
About 400°F
Combustion gas About 400°F
Primary heat exchanger
Cold water
Gas
Hot water
The condensing tankless gas water heater discharges condensate.
Condensing
Tankless Gas
Water Heater
Cold water
About 120°F
Secondary heat exchanger
Combustion gas About 400°F
Primary heat exchanger
Gas
Hot water
Water is heated using the exhaust gas which is about
.
400°F
Neutralizer
Condensate
8
When heat from the exhaust gas is collected within the secondary heat exchanger, condensation occurs from moisture in the exhaust gas and the resulting water is discharged from the drain pipe (approx. 2 gallons/hour (GPH) maximum). It is not a water leak. Do not plug or block the drain line as it must always be allowed to freely flow.
The condensing tankless gas water heater tends to show white steam.
After the exhaust gas passes through the secondary heat exchanger, it becomes low in temperature and moisture rich which tends to produce steam at the vent discharge terminal. This is a normal occurrence.
Drain pipe
(Installation example)
Condensate comes out from here.
During combustion, white steam may often be seen. This is normal.
General Parts-1
Main Unit
Indoor/Outdoor Wall Mounted, Power Vented Model
Flue Collar
Front Cover
Air Inlet
Water Drain Valve (with Water Filter)
(Inside Water Inlet) (
Pressure Relief Valve
Water Supply Valve
Drain Pipe
Discharges the condensate.
Gas Supply Valve
* The above illustration shows an example of installation.
The exact installation configuration may be slightly different.
NRC111-DV
Indoor Wall Mounted, Power Vent/Sealed Model
Intake pipe
p.22)
(Ex. NRC111-SV)
Flue Collar
9
General Parts-2
Remote Controller (RC-7649M)
What is actually displayed depends on how the water heater is set.
Burner On Indicator
When burning, the indicator is lit.
( p.13 and 15)
Priority Indicator
When this indicator is lit, the hot water temperature can be set. ( p.12)
Temperature Setting
(Ex.: 110°F)
Flow Meter Setting
The display will flash after hitting the flow meter alarm set button.
( p.15)
Error Code
A number will flash if a failure occurs.
( p.26)
Setting Buttons
For setting the hot water temperature, the flow meter alarm, and other settings.
Power On/Off Button
For turning the heater on and off.
Flow Meter Alarm Set Button
For setting the flow meter alarm.
( p.14 - 15)
10
* Before use, remove the protective sheet from the remote controller surface.
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