Noritz N-063S Installation Manual

Owner’s Guide and Installation Manual
Model N-069M
N-063S
WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or death.
-Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
•Immediately call your gas supplier from a neighbor’s phone. Follow the
gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
-Installation and service must be performed by a qualified installer, service agency or the gas supplier.
Thank you for purchasing this Noritz Gas Water Heater. Before using, please: Read this manual completely for correct installation and operation instructions.
CERTIFIED
Approved by
SAQ8976-4
Rev. 12/05
R
Low NOx
SCAQMD
Completely fill out the warranty registration card (included separately) and mail the detachable portion to Noritz America Corporation. Keep this manual (and the remainder of the warranty registration card) where it can be found whenever necessary.
NORITZ America Corporation
*SAQ8976 T*
Contents
Contents ........................................................................................................ 2
Owner's Guide
Important Safety Information.......................................................................3
General Parts
Main Unit....................................................................................................7
Remote Controller .................................................................................... 8
Initial Operation ........................................................................................... 10
How to Use (Using the remote controller)
Muting the Remote Controller ................................................................. 11
Setting and Using the Water Heater........................................................12
Flow Meter Alarm...................................................................................... 14
How to Use (Not using the remote controller)
Setting and Using the Water Heater........................................................16
Preventing Damage from Freezing ............................................................ 17
Regular Maintenance...................................................................................19
Troubleshooting .......................................................................................... 21
Follow-up Service ........................................................................................ 25
Specifications .............................................................................................. 26
External outfitting ........................................................................................ 27
Combustion unit and gas route..................................................................29
Hot-water feed route for N-069M only........................................................ 31
Hot-water feed route for N-063S only ........................................................ 32
Electronic control unit.................................................................................34
Electronic control unit, Remote controller and Attached set.................. 35
Installation Manual ...................................................................................... 36
1. Included Accessories............................................................................37
2. Optional Accessories............................................................................ 37
3. Quick Connect Multi System Installaion ............................................. 38
4. Before Installation ................................................................................. 39
5. Choosing Installation Site .................................................................... 39
6. Installation Clearances ......................................................................... 41
7. Installation..............................................................................................44
8. Vent Pipe Installation (Indoor Installation Only)................................. 45
9. Gas Piping.............................................................................................. 48
10. Water Piping........................................................................................... 50
11. Plumbing Applications.......................................................................... 51
12. Electrical Wiring .................................................................................... 52
13. Maintenance........................................................................................... 56
14. Trial Operation ....................................................................................... 56
15. Dimensions ............................................................................................ 58
Remote Controller Installation Guide ....................................................... 61
2
Important Safety Information-1
To prevent damage to property and injury to the user, the icons shown below will be used to warn of varying levels of danger. Every indication is critical to the safe operation of the water heater and must be understood and observed. Potential dangers from accidents during installation and use are divided into the following three categories. Closely observe these warnings; they are critical to your safety.
Icons warning of risk level
Danger Warning Caution
Remarks
Other icons
Electric Shock.
Prohibited
If you detect a gas leak:
1. Do not try to light any appliance
2. Do not touch any electrical switch; do not use any phone in your building.
3. Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
4. If you cannot reach your gas supplier, call the fire department.
Denotes content that may result in instantaneous fire, serious injury and even death when ignored.
Denotes content that may result in fire, serious injury and even death when ignored.
Denotes content that may result in bodily injury and physical damage when ignored.
The content following this icon is necessary to understand for safe and easy use of this water heater.
High Temperature.
No flame.
Be sure to do.
Don’t touch.
Danger
Ground.
Don’t disassemble the equipment.
Do not use the water heater if the exhaust pipe is displaced, has holes, or is corroded.
Don’t touch with a wet hand.
Warning
If you detect abnormal combustion or abnormal odors, or during an earthquake, tornado or fire:
1. Turn off the hot water supply
2. Turn off the power to the water heater
3. Turn off gas and water at the main
4. Consult the nearest Noritz agent
Check the temperature of the running hot water before entering the shower.
Check the temperature before stepping into the bath tub.
(Continued)
3
Important Safety Information-2
(Continued)
Do not turn off the water heater or change the water temperature while someone is bathing.
Do not place combustibles such as laundry, newspapers, oils etc. near the heater or the exhaust vent terminal.
[When installing indoors] Check the air supply vent for dust or obstructions.
Exhaust vent terminal (indoor installation)
Unit
Do not use combustible chemicals such as oil, gasoline, benzene etc. in the vicinity of the heater or the exhaust vent terminal.
Leave the proper clearance between the water heater and nearby objects (trees, timber, boxes with flammable materials etc.).
Min. 3" from vent pipe
Left side: Min. 2"
Front: Sug. 24"
*
Indicates suggested clearances for
*
maintenance.
Right side: Min. 2"
Be sure the gas/power supplied matches the gas on the rating plate.
For Natural Gas
Do not allow small children to play unsupervised in the bathroom. Do not allow small children to bathe unsupervised.
Consult the nearest Noritz agent if the water heater location needs to be changed.
Contact a qualified service technician for any necessary repairs, service or maintenance.
4
Do not place or use a spray can near the heater or the exhaust vent terminal.
Contact Noritz before using with a solar pre-heater.
Caution
Be sure to electrically ground the unit.
Do not touch the power cord with wet hands.
Keep power cord free of dust.
Do not use a broken or modified power cord. Do not bind, bend or stretch power cords. Do not scratch, modify, or subject them to impact or force.
Do not use the water heater for other than hot water supply, shower and bath.
Do not touch the exhaust vent pipe during or immediately after operation of the water heater.
Do not use hair spray or spray detergent in the vicinity of the heater.
If this unit will be installed in a salon or other location where hair
spray or aerosols will be used, locate the unit in a seperate area that is supplied with fresh air from outdoors.
Do not install in locations where excessive dust or debris will be in the air.
5
Important Safety Information-3
Remark
Do not drink water that has been inside the unit for an extended period of time. Do not drink the first use of hot water from the
unit in the morning.
Clean the filter on the water inlet as frequently as required by the quality of your local water.
Keep the area around the unit clean.
If boxes, weeds, cobwebs, cockroaches etc. are in the vicinity of the unit, damage or fire can result.
Do not install the equipment where the exhaust will blow on walls or windows.
Treat hard, acidic or otherwise impure supply water with approved methods to ensure full warranty coverage.
Problems resulting from scale formation are not covered by the warranty.
Check ignition during use and extinction after use.
Do not run water through the unit when unit is not on.
When discharging hot water, make sure the unit is ON. If water is run through the unit with the unit OFF, water may condense inside the unit and cause incomplete combustion or damage to the internal electrical components.
This unit is only approved for installation up to 4500 ft. above sea level.
For installations at higher elevations, contact Noritz America for Instructions.
Do not disassemble the remote controller.
Do not use benzene, oil or fat detergents to clean the remote controller.
This may cause deformation.
Do not get the remote controller wet.
Although it is water resistant, too much water can cause damage.
Do not splash water on the remote controller. Do not expose the remote controller to steam.
Do not locate the remote controller near stoves or ovens, this may cause damage or failure.
Preventing damage from freezing (
Damage can occur from frozen water within the device and pipes even in warm environments. Be sure to read below for appropriate measures. Repairs for damage caused by freezing are not covered by the warranty.
Take necessary measures to prevent freezing of water and leakage of gas when leaving the unit unused for long periods of time. (
If it is snowing, check the air inlet, exhaust gas vent and exhaust vent terminal for blockage.
p.18)
p.17)
6
For single-handle fixtures or valves, discharge water setting the handle completely to the water side.
Do not use parts other than those specified for this equipment.
General Parts
Main Unit
Indoor/Outdoor Wall Mounted, Power Vented Model
Flue Collar
Front Cover
Air Inlet
Water Drain Valve (with Water Filter)
(Inside Water Inlet) (
Pressure Relief Valve
Water Supply Valve
Gas Supply Valve
* The above illustration shows an example of installation.
The exact installation configuration may be slightly different.
p.20)
7
Remote Controller (RC-7646M-2)
Display
next page)
(
Setting Buttons
For setting the hot water temperature, the flow meter alarm, and other settings.
Power On/Off Button
For turning the heater on and off.
Flow Meter Alarm Set Button
For setting the flow meter alarm.
p.14 and 15)
(
8
* Before use, remove the protective sheet from the remote controller surface. * The unit has been shipped from the factory with the remote controlset at 110°F.
Display
The illustration below shows the remote controller display. What is actually displayed depends on how the water heater is set.
Burner On Indicator
Priority Indicator
When this indicator is lit, the hot water temperature can be set. (
p.13)
Temperature Setting
(Ex.: 110°F)
Flow Meter Setting
The display will flash after hitting the flow meter alarm set button.
p.15)
(
Error Code
A number will flash if a failure occurs.
(
p.24)
9
Initial Operation
Before the first use of your water heater, make the following preparations.
Follow steps 1 through 4.
Open the water supply valve.
1
CLOSED
Open a hot water fixture to confirm that water is available, and then close the
2
fixture again.
Hot water fixture
OPEN
10
Open the gas supply valve.
3
Turn on the power.
4
How to Use (Using the remote controller)
Muting the Remote Controller
The remote controller will emit a sound when any button is pushed. This sound can be muted if it is desired.
* Initial factory setting is with sound
1
With the remote controller off, hold the Power On/Off
1
Button for five seconds.
Muted
No sound after 5 sec.
Sound
Tone sounds after 5 sec.
The flow meter alarm cannot be muted.
11
How to Use (Using the remote controller)
Setting and Using the Water Heater
(Starting with the Power Off)
2
Press the Power On/Off Button.
1
1
The temperature will be displayed on the remote control thermostat.
On
On
Caution
To prevent scalding:
High Temperature
Temperatures above 125 °F can scald.
•Check the water temperature by hand before bathing or showering.
• When setting the unit to 125°F or higher, the temperature display will flash for 10 seconds as a high temperature warning.
• Take caution when using the unit again after setting to 125°F or higher. Always check the set temperature before use.
• Do not allow anyone to change the water temperature while hot water is running.
Previous set temperature (Ex.: 110°F)
Remote Controller Display
Flashes for 10 sec
12
Set temperature.
Always check the
2
temperature setting
(
before use.
Hot
Cold
)
Turn on hot water.
3
Turn off the hot water.
4
Check the indicator lights.
Water temperature
The temperature settings below are examples. The temperature setting
:
(°F
necessary depends on the usage, the length of piping and the time of year.
100 105 110 115 120 125 130 135 140 145 150 160 170 176
Washing dishes, etc.
* For most residential applications, the recommended setting temperature is 120°F or less.
For applications that occasionally require a higher temperature setting, locate the remote controller in a convenient location (
* Consult local codes for minimum operating temperatures.
Shower, hot water supply, etc.
High temperature
*Initial factory setting is 110°F
p.61).
On
)
Off
If fixtures incorporate mixing valves, set the temperature higher than usual.
Only N-069M
13
How to Use (Using the remote controller)

Flow Meter Alarm

2,3 1
3
(Starting with the power off)
Preparation
1. Plug the bath drain.
Press the Power On/Off Button
1
On
The temperature will be displayed on the remote control thermostat.
On
Previous set temperature (example:110°F)
Set temperature.
Always check
2
temperature setting
(
before use.
Hot
Cold
Check the indicator lights.
Water temperature
)
14
An alarm will sound for ten seconds when the flow reaches the set level.
Water Temperature
The temperatures settings below are only examples. The
:
temperature setting necessary will depend on the usage,
(°F
the length of piping and the time of year.
100 105 110 115 120
)
The water will continue to run unless it is manually turned off.
To set the flow meter alarm:
Adjust flow meter
3
alarm setting.
Press the flow meter alarm set button (the setting will flash on the display) and adjust with the setting buttons.
Increase
Decrease
Choose the flow meter alarm setting from the following options: 10 - 60 (In 5 gallon intervals), 70 - 100 (In 10 gallon intervals), or 990 gallons.
The alarm will not sound if
Note:
it is set for 990 gal.
4
Turn on hot water.
On
Warmer HotWarm
* Initial factory setting: 110°F
Turn off the hot water when the
5
alarm sounds.
The alarm will sound when the set level has been reached. Stop the water.
The alarm will not
Note:
sound if it is set for 990 gal.
Off
Flow meter setting will be flashing (ex. 45 gal.) * The level can only be adjusted
while the indicator is flashing.
* After ten seconds, the remote
will again display the temperature.
If the flow meter alarm is being used to indicate when a tub is full:
If any hot water is being used besides what is going into the tub, the alarm will sound before the tub is full.
If there was water in the tub before the fill began, or if the water is not shut off manually when the alarm sounds, the tub may overflow.
If there was water in the tub before the fill began, the temperature in the tub after it is full may be different from the temperature setting.
15
How to Use (Not using the remote controller)
Setting and Using the Water Heater
The factory temperature setting is 120°F (fixed). Mix with cold water with a mixing valve or at the fixture for desired temperature.
Check that electrical power is connected.
1
Turn on hot water.
2
scalding.scalding.
4
Turn off the hot water.
If you want to the temperature to be changed to 130°F or 140°F, contact the installer or Noritz.
Mix for desired temperature.
3
Water
mperature
Hot water
The electrical power does not need to be disconnected between uses.
Te
16
WARNING
High Temperature
To prevent scalding.
Check the temperature of the running hot water before using. Temperatures above 125°F can scald instantly.
Preventing Damage from Freezing-1
Remarks
* Damage can occur from frozen water within the device and pipes even
in warm environments. Be sure to read below for appropriate measures.
* Repairs for damage caused by freezing are not covered by the warranty.
Freezing is prevented within the device automatically by the freeze-prevention heater
Freezing cannot be prevented when the power plug is unplugged. Do not remove the power plug from the wall outlet.
(Freezing will be prevented regardless of whether the operation switch is ON or OFF.)
* The freeze prevention heaters will not prevent the plumbing external to the unit from freezing.
Protect this plumbing with insulation, heat tape or electric heaters, solenoids, or pipe covers. If there remains a freezing danger, contact the nearest Noritz agent.
Take the measures below for extremely cold temperatures*. <Only using the remote controller>
(outside temperature including wind chill factor less than 5°F) This method can protect not only to the heater, but also to the water supply,
water piping and mixing valves.
1. Turn off the power.
2. Close the gas supply valve.
3. Open a hot water fixture, and keep a small stream of hot water running. (400cc/minute or about 1/4" thick.) * If there is a mixing valve, set it to the highest level. * When linking multiple units, discharge water equivalent to 400 cc/minute per unit.
4. The flow may become unstable from time to time. Check the flow 30 minutes later.
* In general, it is not advisable to run water through the unit when it is OFF (see p. 6), but in this case freeze prevention is more important.
Hot Water Fixture
1/4" thick
* Remember to set mixing valves and fixtures to their original levels before using the unit again to prevent scalding. * If there is still a chance that the unit will freeze, drain the unit as on the next page.
If water will not flow because it is frozen
1. Close the gas and water valves.
2. Turn off the power button.
3. Open the water supply valve from time to time to check whether water is running.
4. When the water is flowing again, check for water leaks from the equipment and piping before using.
If the heater or the piping is frozen, do not use the heater or it may get damaged.
17
Preventing Damage from Freezing-2
If the water heater will not be used for a long period of time, Drain the water.
Drain the water as follows:
Caution
High Temperature
Drain water into a bucket to prevent water damage.
1. Close the gas valve.
2. (1) Turn the power on. <Using the remote controller> (2) Turn and leave open the hot-water tap for more than 1 minute and close.
* If multiple units are being used, drain one minute for each unit. * An 11 Error Code may appear on the remote controller.
This is not a malfunction of the unit. Do not turn Power ON/OFF Button OFF.
3. Close the water supply valve, disconnect the electrical power supplied to the unit.
Do not touch with wet hands.
4. Fully open all hot water fixtures.
To avoid burns, wait until the equipment cools down before draining the water. The appliance will remain hot after it is turned off.
Fixture
Fixture
18
5. Open all drain plugs and drain the water out
of the unit.
6. When the water is completely drained, replace all drain
plugs and close the hot water fixtures.
Turning the Unit Back On
1. Check that all drain plugs are inserted.
2. Check that all hot water fixtures are closed.
3. Follow the procedure on p.10 “Initial operation”, steps 1 through 4.
Drain Plugs
Regular Maintenance-1
Periodic Inspection
Caution
High Temperature
For laundry, newspaper, timber,
Check
oil, spray cans and other combustible materials. (
For abnormal sounds
Check
during operation.
For abnormalities in
Check
external appearance, discoloration or flaws.
For proper operation of
Check
pressure relief valve.
For water leaks from the
Check
equipment and piping.
p.4 )
To avoid burns, wait until the equipment cools down before draining the water. The appliance will remain hot after it is turned off.
For dust and soot in
Check
the exhaust vent or exhaust vent terminal.
For dust or debris in
Check
the air inlet.
Periodic Maintenance
Equipment
Wipe the outside surface with a wet cloth, then dry the surface. Use a neutral detergent to clean any stains.
Remote Controller
Wipe the surface with a wet cloth.
Do not use benzene, oil or fatty detergents to clean the remote controller; deformation may occur.
The remote controller is water resistant but not water proof. Keep it as dry as possible.
19
Regular Maintenance-2
Periodic Maintenance
Water Drain Valve (with Water Filter)
If the water drain valve (with water filter) is covered with debris, the hot water may not run smoothly, or the unit may put out cold water. Check and clean the filter as explained below.
* To avoid burns, wait until the equipment cools down before draining the water.
The appliance will remain hot after it is turned off.
1. Close the water supply valve.
2. Open all hot water fixtures.
3. With a bucket ready, remove the inlet and outlet drain plugs (about 0.2 gal. will drain out)
4. Take the water drain valve (with water filter) out of the inlet. (See illustration to right).
5. Clean the water drain valve (with water filter) with a brush under running water.
6. Replace the water drain valve (with water filter) and close the drain plugs. (Take care not to lose the packing.)
7. Close all hot water fixtures.
8. Open the water supply valve and check that water does not leak from the drain plugs or water drain valve (with water filter).
Optional Maintenance
Lsolator Exp (IK-WV-1)
Inlet
Packing
Drain Plug (with filter)
Water Supply Valve
20
Hot Water Service Valve
Pressure Relief Valve
Drain
Water Outlet
Water Intlet
Cold Water Service Valve
* Isolator Exp kits may be purchased as an
accessory from Noritz (Part #IK-WV-1). They allow for full diagnostic testing and easy flushing of the system.
* The kit includes two full port isolation valves
and a pressure relief valve for the hot side. Contact Noritz for more information.
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