Noritz N-063 Installation Manual

“Owner’s Manual and Installation Guide
and Warranty Registration Card”
Model N-063
WARNING: If the information in this manual is not followed exactly, a fire or
explosion may result causing property damage, personal injury or death.
-Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
-WHAT TO DO IF YOU SMELL GAS
••
Do not try to light any appliance.
••
••
Do not touch any electrical switch; do not use any phone in your building.
••
••
Immediately call your gas supplier from a neighbor’s phone. Follow the
••
gas supplier’s instructions.
••
If you cannot reach your gas supplier, call the fire department.
••
-Installation and service must be performed by a qualified installer, service agency or the gas supplier.
Thank you for purchasing a Noritz Gas Water Heater. Before using this water heater, please:
Read this manual to learn how to operate this water heater correctly.
Make sure the date and location of purchase indicated on the warranty registration card is
included separately.
Keep this manual (and the warranty registration card) where it can easily be found whenever
R
necessary.
SAQ8705
*SAQ8705 T*
Contents
Contents ........................................................................................................2
Owners Manual
IMPORTANT SAFETY INFORMATION......................................................... 3
Names and Functions of Components ....................................................... 8
IMPORTANT SAFETY INFORMATION -1
(Be sure to read and observe all safety information in this manual.)
To prevent damage to property and injury to the user, the icons shown below will be used to warn of varying levels of danger. Every indication is critical to the safe operation of the water heater and must be understood and observed. Potential dangers from accidents during installation and use are divided into the following three categories. Closely observe these warnings, they are critical to your safety.
Indications depending on the level of damage or injury
Danger
Ignoring this indication may cause immediate danger of death or serious injury.
Operation (Remote controller)..................................................................... 9
Initial Operation ........................................................................................... 11
Running /Adjusting Hot Water.................................................................... 12
Tub Level Alarm........................................................................................... 14
Muting the Sound of the Remote Controller ............................................. 16
Prevention of Damage Caused By Freezing in Cold Temperatures ....... 17
Regular Maintenance................................................................................... 19
Troubleshooting .......................................................................................... 21
Follow-up Service ........................................................................................ 25
Specifications .............................................................................................. 26
External outfitting ........................................................................................ 27
Combustion unit and gas route.................................................................. 29
Hot-water feed route 1................................................................................. 31
Electronic control unit................................................................................. 35
Electronic controller, remote controller and attached set....................... 36
Installation Guide......................................................................................... 37
1. Included accessories ............................................................................ 38
2. Before installation ................................................................................. 38
3. Choosing installation site..................................................................... 39
4. Installation clearances .......................................................................... 40
5. Installation.............................................................................................. 42
6. Exhaust piping installation................................................................... 43
7. Gas piping ..............................................................................................45
8. Supply water and hot water piping ......................................................46
9. Electric wiring ........................................................................................ 47
10. Trial operation........................................................................................ 50
Dimensional outline drawing...................................................................... 51
Ignoring this indication may result in death or serious injury.
Warning
Ignoring this indication may result in serious injury or physical
Caution
Remark
Other icons
Electric Shock.
Prohibited
If you detect a gas leak:
1. Do not try to light any appliance
2. Do not touch any electrical switch; do not use any phone in your building.
3. Immediately call your gas supplier from a neighbors phone. Follow the gas supplier’s instructions.
4. If you cannot reach your gas supplier, call the fire department.
A flame or spark may ignite the leaked gas.
damage. The content following this icon is necessary to understand for safe
and easy use of this water heater.
High Temperature.
No flame.
Be sure to do.
Don’t touch.
Danger
Ground.
Don’t disassemble the equipment.
Do not use the water heater when the exhaust pipe is displaced, has holes, or is corroded.
This may allow exhaust to leak from the pipe, which can result in death from carbon monoxide poisoning.
Don’t touch with a wet hand.
Remote Controller
Installation Guide......................................................................................... 52
2 3
IMPORTANT SAFETY INFORMATION -2
Warning Warning
If you detect abnormal combustion or abnormal odors, or during an earthquake, tornado or fire:
1. Turn off the hot water supply
2. Turn off the power to the water heater
3. Turn off gas and water at the main
4. Consult the nearest Noritz agent
This will prevent fire, electric shock or damage to the unit.
Check the temperature of the running hot water by hand before taking a shower.
Also check the temperature by hand before stepping into the bath tub.
Be sure the gas supplied matches the gas on the rating plate.
Automatic Instantaneous Water Heater NORITZ AMERICA CORPORATION 20492 Crescent Bay Dr.Ste.104.Lake Forest CA 92630 Tel : (949)420-0409 Model : N-063 Type of Gas : Natural Gas BTU Input : Max. 179,000 ~ Min. 22,000 Recovery Rate : 241 Gallons/Hour Inlet Gas Pressure : Min. 3.5 ~ Max. 10.5 inches Manifold Gas Pressure : Min. 0.63 ~ Max. 2.3 inches Electrical Rating : AC 120 Volts 60 Hz Max. Water Pressure : Min. 15psi ~ Max. 150 psi ANSI Z21.10.3 2000
FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliances
REQUIRED CLEARANCES TO COMBUSTIBLES
Minimum Clearances from Combustible of Non-combustible Construction
Clearance Top of heater Back of heater Front of heater Side of heater
SERIAL NUMBER
Outdoor Install Indoor Install
36 inches 1 inch 24 inches 6 inches 2 inches
XXXX. XX-XXXXXX
Made in JAPAN
Manufacturing year and month
12 inches 1 inch 4 inches
XXXX XXXXXX
Using an improper gas or electric supply may cause improper operation, fire or electric shock.
Do not allow small children to play unsupervised in the bathroom. Do not allow small children to bathe unsupervised.
Accidents may occur.
Do not place combustibles such as laundry, newspapers, oils etc. near the heater or the exhaust vent terminal.
Exhaust vent terminal
These may cause a fire.
Do not use combustible chemicals such as oil, gasoline, benzene etc. in the vicinity of the heater or the exhaust vent terminal.
These may cause a fire.
Check the air supply vent for dust or obstructions.
Leave the proper clearance between the water heater and nearby objects (trees, timber, boxes with flammable materials etc.).
Min. 3" from exhaust pipe
Left side: Min. 2"
Front: Min. 24"
*
Indicates suggested clearances for
*
Right side: Min. 2"
maintenance.
Do not place or use a spray can near the heater or the exhaust vent terminal.
This may result in an explosion or fire.
Do not turn off the water heater or change the water temperature while someone is bathing.
This can result in scalding or temperature shock.
Consult the nearest Noritz agent if the water heater location needs to be changed.
Contact a qualified service technician for any necessary repairs, service or maintenance.
4 5
IMPORTANT SAFETY INFORMATION -3
Caution Remark
Be sure to electrically ground the unit.
Do not touch the power cord with wet hands.
Keep power cord free of dust.
This can cause a fire.
Do not use a broken or modified power cord. Do not bind, bend or stretch power cords.
Do not place things on them, scratch. Do not scratch, modify or subject them to impact or force.
Do not use the water heater for other than hot water supply, shower and bath.
To prevent unexpected accidents.
Do not touch the exhaust vent pipe during or immediately after operation of the water heater.
Do not connect the water heater to a solar water heater.
This can result in unreliable temperature control, scalding or equipment failure.
Do not use hair spray or spray detergent in the vicinity of the heater.
These may cause damage to the heater.
Do not drink water that was inside the unit for an extended period of time, do not drink the water that comes out of the unit just after the first use of hot water in the morning.
Use it for other purposes.
Clean the filter on the water inlet.
If you dont know where the filter is, contact the nearest Noritz agent.
Keep the area around the unit clean.
If boxes, weeds, cobwebs, cockroaches etc. are allowed to be in the vicinity of the unit, damage or fire can result.
Do not install the equipment where the exhaust will blow on walls or windows.
This may cause damage or discoloration.
Do not use spring water or well water.
This can cause damage and reduce durability.
Check for proper combustion during operation and that the flame stops after operation is finished.
To prevent accidents due to gas.
Do not disassemble the remote controller.
This may cause damage to the heater or unexpected accidents.
Do not use benzene, oil or fat detergents to clean the remote controller.
This may cause deformation.
Do not get the remote controller wet.
Although it is waterproof, too much water can cause damage.
Do not splash water on the remote controller. Do not expose the remote controller to steam.
Do not locate the remote controller near stoves or ovens, this may cause damage or failure.
Take measures to prevent the unit from freezing. ( p.17)
If water is allowed to freeze inside the unit, the unit may be damaged, and water can leak out of it.
Take necessary measures to prevent freezing of water and leakage of gas when leaving the unit unused for long periods of time. ( p.18)
If it is snowing, check the air inlet, exhaust gas vent and exhaust vent terminal for blockage.
This can result in improper function or damage to the unit.
Do not use parts other than those specified for this equipment.
6 7
Name and Functions of Components
Operation (Remote Controller)
Main unit
Indoor wall mounted power vented model
Exhaust gas vent
Front cover
Air inlet
Water filter
Mounted inside.
( p.20)
Main remote controller (RC-7646M)
Display
( next page)
Setting button
For setting the hot water temperature, and other adjustments.
Operation button
For turning the heater on and off.
Water fill set button
For setting the level of hot water.
( p.14 and 15)
Water supply valve
* Before use, remove the protective sheet from the remote controller surface.
Gas valve
* The above illustration shows an example of installation.
The shape of the piping, and the location of the water main, gas main and power cord will depend on the specific installation.
8 9
Display
Initial Operation
Before the first use of your water heater, the following preparations and checks are necessary.
The illustration below shows the remote controller display. What is actually displayed depends on how the water heater is set.
Burning indicator
Priority indicator
When this indicator lights, the hot water temperature can be set.
( p.13)
Water temperature
(Ex.: 104°F)
Water level
The display will flash.
( p.15)
Failure indicator
A number will flash if a failure occurs.
( p.24)
Follow steps 1 through 4.
Fully open the water supply valve. (Turn the handle so
1
that is lines up with the pipe.)
ONOFF
Open a hot water fixture to confirm that water is available, and then close the
2
fixture again.
Hot water fixture
Fully open the gas valve.
3
Turn on the power.
4
10 11
How to use
Running /Adjusting Hot Water
<With Operation button Off>
2
Press the Operation button.
1
1
Adjust temperature.
Check the temperature
2
if you will not be
(
changing it.
)
Run hot water.
3
Stop the hot water.
4
Caution
High Temperature
Temperature above 125 degree can scald.
To prevent scalding:
On
The temperature will be indicated on the display.
On
Previously set temperature (Ex.: 104°F)
Hot
Cold
Check the indicator lights.
Water temperature
The figures shown below are just examples. The actual temperature setting
:
(°F
necessary depends on the usage, the length of piping and the season.
99 100 102 104 106 108 109 111 113 115 117 118 140 167
Washing dishes, etc.
If the remote controller was left set at 167°F the last time it was used, the setting will drop to 140°F as a safety precaution.
Shower, hot water supply, etc.
*Initial setting (factory setting at shipment)=104°F
Hot water supply, etc.
On
)
High temperature
Off
If using a mixing valve, set the water temperature on the remote control approximately 18°F higher than usual.
Check the water temperature by hand before bathing or showering.
When you set the temperature to 140°F or 167°F, the display will flash for 10 seconds to remind you that this is a high temperature.
Be careful the next time you use the heater after setting it at 140°F or 167°F. Check the temperature setting before using.
Do not allow anyone to change the water temperature while hot water is running.
<Remote controller display>
Flash for 10 sec light up
12 13
How to use
Tub Level Alarm
2,3
The alarm will sound for ten seconds when the water reaches the specified level.
Water temperature
The temperatures shown below are only examples. Your actual reaction to set temperatures will depend on the season and the length of piping.
99 100 102 104 106 108 109111 113 115 117 118
Preparation
1. Plug the bath drain.
1 3
<With the operation button off>
Press the Operation button.
1
On
The temperature will be indicated on the display.
On
Adjust temperature.
Check the
2
temperature if you will
(
not be changing it.
Hot
Cold
Check the indicator lights.
)
(But the water will continue to run unless it is manually turned off.)
<The setting is remembered>
Adjust tub level
3
setting.
Press the operation button (the level setting indicator will flash) and then the setting button.
Increase
Decrease
Set the water level of your tub, the choices for settings are anything between 10 and 65 gal., in increments of 5, and 80, 90, 105 and 990 gal. (Reference values)
The alarm will not sound if it
Note:
is set for 990 gal.
Run the hot water.
4
Warmer
* Initial factory setting at shipment: 104°F
Stop the hot water when the
5
alarm sounds.
The alarm will sound when the specified level has been reached. Stop the water.
The alarm will not
Note:
sound if it is set for 990 gal.
On
Off
HotWarm
Previously set temperature (example: 104°F)
Water temperature
Water level will be flashing (ex. 45 gal.) * The level can be adjusted while
the indicator is flashing.
* The temperature will return after
ten seconds.
If water is being used besides what is needed for the tub, the alarm will sound before the set level is reached in the tub.
If there was water remaining in the tub, or if the water is not manually turned off after the buzzer sounds, the tub may overflow.
If there was water remaining in the tub, the temperature after the tub is filled the rest of the way will be less than the set temperature.
14 15
How to use
Muting the Sound of the Remote Controller
When any button on the remote controller is pushed, a sound is emitted. This sound can be muted if you desire.
1
With the remote controller off, press and hold the operation button for five
1
seconds to turn the sound on or off.
Prevention of damage caused by freezing in cold temperatures
The heater and piping can be damaged if cold temperatures cause water to freeze inside the unit. The damage can be prevented with the following method:
Normal cold [outside temperatures more than 5
At these temperatures, the units have freeze prevention heaters that will prevent freezing.
* Do not disconnect the power. The freeze prevention heaters will not work if the power
is disconnected.
* The freeze prevention will work regardless of whether the operation button on the remote
controller has been turned on.
When the temperature drops, the freeze-prevention heaters are automatically activated to keep the unit warm and prevent it from freezing.
For severely cold temperatures []
Run water to prevent freezing.
°°
°F with no wind]
°°
The freeze prevention heaters will not prevent the plumbing external to the unit from freezing. Protect this plumbing with insulation or an electric heater. If you are still worried that your heater will freeze, contact the nearest Noritz agent.
outside temperature including wind chill less than 5
°°
°F
°°
Mute
No sound
Sound
After approx.
5 sec.,
sounds.
1. Push the operation button and confirm that the operation light comes on.
2. Close the gas supply valve.
3. Open a hot water fixture and let it run for approx. 1 minute, and then check that the number 11 is flashing on the remote controller display. * It is possible that a different number may be displayed
on the remote controller, but as long as it is flashing, you may continue.
4. Open a hot water fixture, and keep a small amount of hot water running. (.1 gal./minute or about .2 thick.) * If there is a mixing valve, set it to the highest level.
5. The flow may become unstable from time to time. Check the flow 30 minutes later.
Hot water fixture
.2 thick
This method can be applied not only to the heater, but also to the water supply, water piping and a mixing valve.
Remember that if the mixing valve is set to the maximum level, there is a risk of scalding.
If freezing still might occur, drain the water from the unit following the steps on p.18.
If water will not flow because it is frozen
1. Close the gas and water valves.
2. Turn off the operation button.
3. Open the water supply valve from time to time to check whether water is running.
4. When the water is flowing again, check for water leaks from the equipment and piping, or follow steps 1 through 4 on p.11 (Initial Operation”).
Water level alarm cannot be muted.
If the heater or the piping is frozen, do not use the heater, or it may get damaged.
Repairs for damage caused by freezing is not covered by the warranty.
16 17
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