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Norgren VS18 User Manual

VS2672926-KG00E REVISION E MAY 2007
VS18/VS26 VALVE ADVANTAGE
MAINTENANCE & INSTRUCTION BOOKLET
VS18/VS26 MAINTENANCE & INSTRUCTION BOOKLET
1 CONTENT
4.1 SPECIFICATION ..................................................................................................................................8
4.1.1 Ambient temperature .............................................................................................................................8
4.1.2 Medium temperature.............................................................................................................................. 8
4.1.3 Medium.................................................................................................................................................. 8
4.1.4 Air quality............................................................................................................................................... 8
4.2 MATERIALS........................................................................................................................................9
4.3 PNEUMATIC .....................................................................................................................................10
4.3.1 Response times VS valves .................................................................................................................. 10
4.3.2 Flow..................................................................................................................................................... 11
4.3.3 Maximum cycling rate .......................................................................................................................... 11
4.3.4 Minimum impulse on bistable valves ................................................................................................... 11
4.3.5 Important information for 2x2/2 valves................................................................................................. 11
4.4 ELECTRICAL ....................................................................................................................................12
4.4.1 Voltage tolerances ............................................................................................................................... 12
4.4.2 Required performance of power supply unit ........................................................................................ 12
4.4.3 Power supply and precautions............................................................................................................. 12
4.5 COMPLIANCE AND APPROVALS ..........................................................................................................13
4.5.1 CE marking.......................................................................................................................................... 13
4.5.2 ATEX (Directive 94/9/EC) for 24V DC only.......................................................................................... 13
4.5.3 ISO standard ....................................................................................................................................... 14
4.5.4 Fieldbus standards .............................................................................................................................. 14
4.5.5 CNOMO standard................................................................................................................................ 14
4.5.6 DIN standard ....................................................................................................................................... 14
4.5.7 UL/CSA approval................................................................................................................................. 14
5.1 INSTALLATION ..................................................................................................................................15
5.1.1 Tools.................................................................................................................................................... 15
5.1.2 Tightening torque................................................................................................................................. 15
5.1.3 Port identification ................................................................................................................................. 16
5.1.4 Assembly of VS18/VS26 valve islands ................................................................................................ 17
5.1.5 Valve identification labels .................................................................................................................... 21
5.1.6 Internal/external pilot air supply ...........................................................................................................22
5.1.7 Multi pressure ...................................................................................................................................... 23
5.1.8 DIN-rail assembly ................................................................................................................................24
5.1.9 Installation instruction in case of raised vibrations ............................................................................... 25
5.1.10 Sandwich plates................................................................................................................................... 26
5.1.11 Replacement of valves ........................................................................................................................ 28
5.1.12 Replacement of pilot valves................................................................................................................. 29
5.1.13 Manual override set-up kit ................................................................................................................... 30
5.1.14 Blanking plug for base connector hole................................................................................................. 31
5.2 MAINTENANCE .................................................................................................................................32
5.2.1 Lubrication ........................................................................................................................................... 32
5.2.2 Spare parts .......................................................................................................................................... 33
6.1 GENERAL INFORMATION ...................................................................................................................34
6.1.1 24V DC power supply .......................................................................................................................... 34
6.1.2 115V AC power supply ........................................................................................................................ 34
6.1.3 Max current load on valve connectors with 24V DC ............................................................................ 34
6.1.4 Max current load on valve connectors with 115V AC........................................................................... 34
6.2 VARIANT WITH M12 CONNECTOR......................................................................................................35
6.2.1 Pin assignment (acc. VDMA 24571) .................................................................................................... 35
6.3 VARIANT WITH NPTF1/2“ CONDUIT WITH FLYING LEADS .....................................................................36
6.3.1 Wiring information................................................................................................................................ 36
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VS18/VS26 MAINTENANCE & INSTRUCTION BOOKLET
7 MULTIPOLE..........................................................................................................................................37
7.1 GENERAL INFORMATION....................................................................................................................37
7.1.1 24V DC power supply...........................................................................................................................37
7.1.2 115V AC power supply.........................................................................................................................37
7.1.3 Max current load on valve connectors with 24V DC .............................................................................37
7.1.4 Max current load on valve connectors with 115V AC ...........................................................................37
7.2 VARIANTS WITH D-SUB CONNECTORS ...............................................................................................38
7.2.1 D-Sub assembly / Installation of PCB...................................................................................................38
7.2.2 Pin assignment.....................................................................................................................................39
7.3 VARIANT WITH NPTF1” CONDUIT ENTRY WITH TERMINALS ..................................................................42
7.3.1 NPTF1” conduit entry with terminals assembly / Installation of PCB ....................................................42
7.3.2 Pin assignment.....................................................................................................................................44
7.4 VARIANT WITH M23 CONNECTOR ......................................................................................................45
7.4.1 M23 assembly / Installation of PCB......................................................................................................45
7.4.2 Pin assignment.....................................................................................................................................46
8 FIELDBUS............................................................................................................................................47
8.1 GENERAL INFORMATION....................................................................................................................47
8.1.1 Power supply and pin assignment........................................................................................................48
8.1.2 Max. current load on valve connectors.................................................................................................48
8.1.3 Fieldbus assembly / Installation of PCBs (excluding AS-Interface and FD67 bus)...............................49
8.1.4 AS-Interface assembly / Installation of PCBs .......................................................................................50
8.1.5 FD67 bus assembly / Installation of PCB .............................................................................................51
8.2 PROFIBUS DP..................................................................................................................................52
8.2.1 Profibus DP pin assignment .................................................................................................................52
8.2.2 Profibus DP wiring................................................................................................................................53
8.2.3 Profibus DP address and baud rate setting..........................................................................................55
8.2.4 Profibus DP output addressing.............................................................................................................56
8.2.5 Diagnostics...........................................................................................................................................57
8.2.6 Profibus DP LED indicators..................................................................................................................57
8.2.7 Profibus DP commissioning..................................................................................................................57
8.2.8 GSD file................................................................................................................................................58
8.2.9 Profibus DP valve island expansion .....................................................................................................58
8.2.10 More information on Profibus DP .........................................................................................................58
8.3 DEVICENET .....................................................................................................................................59
8.3.1 DeviceNet pin assignment....................................................................................................................59
8.3.2 DeviceNet wiring ..................................................................................................................................59
8.3.3 DeviceNet address and baud rate setting.............................................................................................61
8.3.4 DeviceNet output addressing ...............................................................................................................61
8.3.5 Diagnostics...........................................................................................................................................62
8.3.6 DeviceNet LED indicators ....................................................................................................................62
8.3.7 DeviceNet EDS files and commissioning..............................................................................................63
8.3.8 DeviceNet valve island expansion........................................................................................................64
8.3.9 More information on DeviceNet ............................................................................................................64
8.4 CANOPEN .......................................................................................................................................65
8.4.1 CANopen pin assignment.....................................................................................................................65
8.4.2 CANopen wiring ...................................................................................................................................66
8.4.3 CANopen address and baud rate setting..............................................................................................67
8.4.4 CANopen output addressing ................................................................................................................68
8.4.5 Diagnostics...........................................................................................................................................68
8.4.6 CANopen LED indicators .....................................................................................................................69
8.4.7 CANopen commissioning .....................................................................................................................70
8.4.8 CANopen valve island expansion.........................................................................................................70
8.4.9 More information on CANopen .............................................................................................................70
8.5 INTERBUS-S ....................................................................................................................................71
8.5.1 Interbus-S pin assignment....................................................................................................................71
8.5.2 Interbus-S wiring ..................................................................................................................................72
8.5.3 Interbus-S address and baud rate setting ............................................................................................72
8.5.4 Interbus-S output addressing ...............................................................................................................72
8.5.5 Diagnostics...........................................................................................................................................72
8.5.6 Interbus-S LED indicators ....................................................................................................................73
8.5.7 Interbus-S ID and length codes............................................................................................................74
8.5.8 Interbus-S commissioning ....................................................................................................................75
8.5.9 Interbus-S valve island expansion........................................................................................................75
8.5.10 More information on Interbus-S............................................................................................................75
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8.6 AS-INTERFACE ................................................................................................................................76
8.6.1 AS-Interface pin assignment................................................................................................................ 76
8.6.2 AS-Interface wiring .............................................................................................................................. 77
8.6.3 AS-Interface address and baud rate setting ........................................................................................ 77
8.6.4 AS-Interface single slave valve island configurations and settings ......................................................78
8.6.5 AS-Interface single slave output addressing........................................................................................ 78
8.6.6 AS-Interface double slave valve island configurations and settings..................................................... 79
8.6.7 AS-Interface double slave output addressing ......................................................................................80
8.6.8 Diagnostics .......................................................................................................................................... 81
8.6.9 AS-Interface LED indicators ................................................................................................................ 81
8.6.10 AS-Interface ID and I/O configuration codes ....................................................................................... 82
8.6.11 AS-Interface commissioning ................................................................................................................ 82
8.6.12 AS-Interface valve island expansion.................................................................................................... 82
8.6.13 More information on AS-Interface........................................................................................................ 82
8.7 FD67 BUS .......................................................................................................................................83
8.7.1 FD67 bus pin assignment .................................................................................................................... 83
8.7.2 Wiring termination................................................................................................................................ 84
8.7.3 FD67 bus output addressing................................................................................................................ 84
8.7.4 FD67 bus LED indicators and diagnostics ........................................................................................... 85
8.7.5 FD67 bus commissioning .................................................................................................................... 85
8.7.6 FD67 Profibus GSD file ....................................................................................................................... 85
8.7.7 FD67 DeviceNet EDS file .................................................................................................................... 86
8.7.8 FD67 CANopen EDS file ..................................................................................................................... 86
8.7.9 FD67 valve island expansion ............................................................................................................... 86
8.7.10 More information on FD67 ................................................................................................................... 86
9.1 GENERAL INFORMATION ...................................................................................................................87
9.2 ASSEMBLY OF SINGLE ADD-ON STATIONS FOR MULTIPOLE AND FIELDBUS VALVE ISLANDS ....................88
10 USE IN AREAS WITH POTENTIALLY EXPLOSIVE ATMOSPHERE (94/9/EC „ATEX“) – OPERATING MANUAL AND
DECLARATION OF CONFORMITY
.............................................................................................................90
10.1 INTENDED USAGE.............................................................................................................................90
10.2 OPERATING MANUAL ATEX .............................................................................................................90
10.2.1 General conditions............................................................................................................................... 90
10.2.2 Installation ........................................................................................................................................... 91
10.2.3 Operating............................................................................................................................................. 91
10.2.4 Failures................................................................................................................................................ 92
10.2.5 Maintenance and repair ....................................................................................................................... 92
10.3 ATEX CONFORMITY.........................................................................................................................93
10.3.1 Operating conditions............................................................................................................................ 93
10.3.2 Labels .................................................................................................................................................. 93
10.3.3 Specific conditions............................................................................................................................... 94
10.3.4 Declaration of conformity ..................................................................................................................... 94
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VS18/VS26 MAINTENANCE & INSTRUCTION BOOKLET
2 VS18/VS26-SYSTEM OVERVIEW
24V DC or 115V AC Multipole Integrated Fieldbus Field expandable with single add-on stations Dual spool technology
VS18G/VS26G Glandless spool and sleeve for long life VS18S/VS26S Softseal spool
for high flow Wide range of accessories UL and ATEX Universal PNP/NPN 24V DC Multipole
Please find ordering information of all components in the data sheets 5.4.159 (VS18) and
5.4.160 (VS26).
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3 SAFETY, WARNING
These products are intended for use in industrial compressed air or hydraulic systems only. Do not use these products where pressures and temperatures can exceed those listed under ‘
Technical Data’.
Before using these products with fluids other than those specified, for non-industrial applications, life-support systems, or other applications not within published specifications, consult NORGREN. Through misuse, age, or malfunction, components used in fluid power systems can fail in various modes. The system designer is warned to consider the failure modes of all component parts used in fluid power systems and to provide adequate safeguards to prevent personal injury or damage to equipment in the event of such failure.
System designers must provide a warning to end users in the system instructional manual if protection against a failure mode cannot be adequately provided. System
designers and end users are cautioned to review specific warnings found in instruction sheets packed and shipped with these products.
Specific warnings:
• Check if classification of the valve island and marking on the item of equipment are able for
case of operation.
• Check technical data, such as operating pressure, voltage level, current type and
temperature, on the product label or in the data sheets for compliance with the existing operating conditions.
• After removing the packaging, make sure that no contamination enter into the system.
• Check before the installation of the system that no contamination exists in the piping and
valve island.
• Check during installation of the system that gaskets will not become damaged.
• Please consider the information of this operating manual as well as the use conditions and
permissible data, which are on the product labels.
• Adapt to the general rules of technology when selecting and using an item of equipment.
• Take measures to avoid unintentional or improper activation.
• Prior to the first electrical operation, ensure no danger would result from the medium
exhausting from any open ports.
• Consider in case of pressurised systems that lines, valves and other components should not
be removed.
•
ATTENTION: There is some risk of injury! The surface of pilot valves could become very warm in continuous operation.
•
ATTENTION: Valves with NO function (normally open) are open without pilot pressure. During commissioning, protection against exhausted medium has to be provided.
• Leak and strength tests on open and closed valves are admissible until max. 1.5 times the
max. operating pressure. It is not allowed to operate the valve during these tests.
• Never use the valve island as lever arm or a step for climbing.
• Protect the valve island from falling objects.
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• Any fitting position of the valve island is permissible but valves with indicating lights up is preferred.
• To avoid damaging the product, please make sure that the maximum torque values are not exceeded (see section
5.1.2).
• Avoid short-circuits and breaks by not deviating from the standard use of connector cables and cords.
• Order spare parts with the part number indicated on the product labels. (See section
5.2.2
and/or data sheets 5.4.159 (VS18) resp. 5.4.160 (VS26)).
• Do not load the system by bending or torsion.
•
Important: Power must be removed from the system while assembling and disassembling electrical connectors, plugs and cables, valves, sandwich plates and blanking plates.
• Install and use only complete configured and connected valve islands.
• VS18/VS26 Fieldbus valve islands contain electronic devices, which could be damaged
through electrostatic discharge. Therefore electrostatic precautions must be taken. Specifically, the person assembling or configuring the valve island must be connected to an earth ground.
• Please refer to section
4.4.3 for information on power supply and earth ground connection of
Multipole and Fieldbus valve islands.
• Use this booklet or the instruction sheets packed with the product for assembling and installation.
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4 TECHNICAL DATA
For more information, please refer to data sheets 5.4.159 (VS18) and 5.4.160 (VS26).
4.1 SPECIFICATION
4.1.1 Ambient temperature
-15°C to +50°C (Consult our technical service for use below +2°C.)
4.1.2 Medium temperature
-5°C to +50°C
4.1.3 Medium
The valves of these series are intended for use with compressed air only.
The valves must be operated within the pressure range specified in the data sheets 5.4.159 (VS18) and 5.4.160 (VS26).
4.1.4 Air quality
The valves are designed for filtered (40µm), lubricated or non-lubricated compressed air. (Please find details on oils in section be supplied for the life of the product.
5.2.1.) If the air supply is lubricated, then lubrication must
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4.2 MATERIALS
Valve body / sub-bases: Die-cast aluminium
Glandless spool&sleeve (VS**G): Aluminium, hard anodised, teflon coated
Softseal spool (VS**S): Aluminium with HNBR seals
Plastic parts: POM, PA, PPA
Mounting sheets / screws: steel, zinc coated
Springs: stainless steel
Seals: NBR
Sandwich plates: Aluminium bar material, PA
Electrical contacts: brass, tin/gold coated
PCB: Glasepoxy
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4.3 PNEUMATIC
4.3.1 Response times VS valves
The response measurements are taken according to ISO 12238 standard.
Glandless valves VS**G VS18 VS26
Response
time ON (ms) 5/2 Sol/Spring 18 54 24 58 5/2 Sol/Sol 18 18 20 20 5/2 Sol (priority side 14)/Sol 14
1)
5/3 APB Sol/Sol 24 37 26 52 5/3 COE Sol/Sol 25 49 28 52
Softseal valves VS**S VS18 VS26
Response
time ON (ms) 2x2/2 NC Sol/Sol 24 21 29 29 2x2/2 NO Sol/Sol 24 21 29 29 2x2/2 NO/NC Sol/Sol 24 21 29 29 2x3/2 NC Sol/Sol 20 22 32 25 2x3/2 NO Sol/Sol 20 22 32 25 2x3/2 NO/NC Sol/Sol 20 22 32 25 5/2 Sol/Spring 16 42 18 46 5/2 Sol/Sol 14 14 14 14 5/3 APB Sol/Sol 18 40 20 55 5/3 COE Sol/Sol 18 40 19 55
1)
ON side 14
2)
ON side 12
APB = All ports blocked COE = Centre open exhaust NC = Normally closed NO = Normally open
Response time OFF (ms)
2)
21
Response time OFF (ms)
Response time ON (ms)
1)
14
Response time ON (ms)
Response time OFF (ms)
2)
21
Response time OFF (ms)
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4.3.2 Flow
The flow values are measured at 6 bar inlet pressure and with a pressure drop of 1 bar.
Glandless valves VS**G VS18 VS26
QN
(L/min) 5/2 Sol/Spring 550 0.48 0.56 1‘000 0.87 1.02 5/2 Sol/Sol 550 0.48 0.56 1‘000 0.87 1.02 5/2 Sol (priority side 14)/Sol 550 0.48 0.56 1‘000 0.87 1.02 5/3 APB Sol/Sol 550 0.48 0.56 1‘000 0.87 1.02 5/3 COE Sol/Sol 550 0.48 0.56 1‘000 0.87 1.02
Softseal valves VS**S VS18 VS26
QN
(L/min) 2x2/2 NC Sol/Sol 550 0.46 0.56 1’150 1.00 1.17 2x2/2 NO Sol/Sol 550 0.46 0.56 1’150 1.00 1.17 2x2/2 NO/NC Sol/Sol 550 0.46 0.56 1’150 1.00 1.17 2x3/2 NC Sol/Sol 600 0.52 0.61 1‘250 1.09 1.27 2x3/2 NO Sol/Sol 600 0.52 0.61 1‘250 1.09 1.27 2x3/2 NO/NC Sol/Sol 600 0.52 0.61 1‘250 1.09 1.27 5/2 Sol/Spring 650 0.57 0.66 1‘350 1.18 1.37 5/2 Sol/Sol 650 0.57 0.66 1‘350 1.18 1.37 5/3 APB Sol/Sol 650 0.57 0.66 1‘350 1.18 1.37 5/3 COE Sol/Sol 650 0.57 0.66 1‘350 1.18 1.37
Kv (m3/h)
Kv (m3/h)
Cv (US Gal/min)
Cv (US Gal/min)
QN (L/min)
QN (L/min)
Kv (m3/h)
Kv (m3/h)
Cv (US Gal/min)
Cv (US Gal/min)
APB = All ports blocked COE = Centre open exhaust NC = Normally closed NO = Normally open
4.3.3 Maximum cycling rate
In practice the cycling rate should be lower than 300 c.p.m. (<5 Hz). The valves should be switched above 90% (working port) and below 10% (exhausting port) of the supply pressure.
4.3.4 Minimum impulse on bistable valves
The minimum impulse length on 5/2 way bistable valves should correspond at least twice to the response time (see section
4.3.1).
4.3.5 Important information for 2x2/2 valves
All 2x2/2 functions (NC, NO or NO/NC) have port 1 not connected in neither end position to port 2 or 4. Port 1 is not necessary (except internal pilot air). Supply of compressed air or vacuum must be feeded to port 3 or 5.
Pay attention to this when configuring the valve island (blanking off canals 3 and 5 in base) !!
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4.4 ELECTRICAL
4.4.1 Voltage tolerances

Voltage Voltage tolerances

24V DC +/-10% 115V AC -10%/+15%
4.4.2 Required performance of power supply unit
The required performance can be calculated from the maximum number of energized solenoids at the same time. In case of a Fieldbus valve island the consumption of power of the electronic has to be considered (see section
4.4.3 Power supply and precautions
All VS18/VS26 24V DC products are designed to be used with a protective extra low voltage (PELV) power supply (UL Class 2 Supply only).
All VS18/VS26 115V AC products correspond to the protection class I. Connection of the protective earth (PE) ground is required.
8).
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4.5 COMPLIANCE AND APPROVALS
The VS18/VS26 products are tested and compliant:
4.5.1 CE marking
Degrees of protection provided by enclosures (IP code):
EN 60529:91+A1:00 (IEC 60529:89 + A1:99)
Low-voltage switchgear and controlgear:
EN 60947-5-1: 97+A1:00+A2:00+A12:00 - Control circuit devices and switching elements EN 60947-1: 99+A1:00+A2:01 - Electromechanical control circuit devices
Electromagnetic compatibility (EMC directive 89/336/EEC):
EN 61000-6-2: 01 - Immunity for industrial environments EN 61000-6-4: 01 - Emission standard for industrial environments
Vibrations- and shock test:
DIN EN 60 068-2-6 - Vibration resistance (Test Fc: Vibration (sinusoidal)) DIN EN 60 068-2-27 (30g) - Shock resistance (Test Ea and guidance: Shock)
4.5.2 ATEX (Directive 94/9/EC) for 24V DC only
EN 50021:99 - Electrical apparatus for potentially explosive atmospheres - Type of
protection "n"
EN 13463-1:02 - Non-electrical equipment for potentially explosive atmospheres. Part 1.
Basic methodology and requirements.
EN 50281-1-1:99 - Electrical apparatus for use in the presence of combustible dust - Part 1-1:
Electrical apparatus protected by enclosures - Construction and testing
EN 1127-1:97 - Explosive atmospheres – Explosion prevention and protection – Part 1 :
Basic concepts and methodology.
For more information please refer to section
10.
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4.5.3 ISO standard
ISO 15407-2 (size 26mm and 18mm)
4.5.4 Fieldbus standards
Norgren Profibus DP Fieldbus systems conform to
DIN 19245 part 3.
Norgren DeviceNet systems conform to
DeviceNet specification volume 1 release 2 and the Pneumatic Valve Device Profile.
Norgren CANopen Fieldbus systems conform to
CANopen communication profile CiA DS-301 V4.0.
Norgren Interbus-S Fieldbus systems conform to
DIN 19258.
Norgren AS-Interface Fieldbus systems conform to
AS-I V2.11 specification.
For detailed information on Fieldbus protocols please refer to section
8.
4.5.5 CNOMO standard
The M23 19-pin connector fulfils CNOMO standard E03.62.530.N.
For more information on this standard please refer to the CNOMO website For more information on the M23 19-pin connector please refer to section
www.cnomo.com.
7.4.
4.5.6 DIN standard
Colour code of D-Sub connectors according DIN 47100
4.5.7 UL/CSA approval
Investigated to UL 429 - 5th edition & CSA 22.2 No.139 - 1982 for 24V DC electrically operated valves.
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5 INSTALLATION AND MAINTENANCE MECHANICAL
5.1 INSTALLATION
5.1.1 Tools
VS18:
• Hexagon wrench key 2mm
• Hexagon wrench key 2.5mm
• Socket screw key X10
• Philips screwdriver size 1
• Screwdriver size 1
VS26:
• Hexagon wrench key 3mm
• Socket screw key X10
• Philips screwdriver size 1
• Screwdriver size 1
5.1.2 Tightening torque
To avoid damaging the product, please make sure that the maximum torque values are not exceeded. The maximum torques are specified in the particular installation instructions.
Valve mounting screws
The valve mounting screws are pressurised. To prevent leakage through the mounting screws, screws with blue coated thread are used. The specified torques for the blue coated screws reduce to standard values after first use of the screws. These screws should not be used more than five times, as good sealing performance can then not be guaranteed.
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5.1.3 Port identification
On all end plates and modular sub-bases each port is marked as follows:
Function Port/Identification
Main/internal pilot air supply 1 Exhaust 3 + 5 Outlet 2 + 4 External pilot air supply (if used) 12/14 Collected exhaust of pilot valves 82/84
Note:
Never plug port 82/84. Plugging this port will cause valves to malfunction.
port 12/14
port 5
port 1 port 82/84
port 3
port 2
port 4
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5.1.4 Assembly of VS18/VS26 valve islands
Tools:
VS18: Hexagon wrench key 2.5mm
Philips screwdriver size 1
VS26: Hexagon wrench key 3mm
Philips screwdriver size 1
To assemble a complete valve island, make sure you have ordered all necessary components and the required tools are available.
1. First bolt all modular sub-bases together. Ensure sub-bases are properly aligned and the
gasket is fitted between the sub-bases. Then tighten the mounting screws (two per modular sub-base) with the specified torque. If you are using a power screwdriver, consider the maximum speed allowed.
For multi pressure applications, please refer to section
Screw Type
(thread)
11 M3x10 VS18 0.8 – 0.9 7.08 – 7.96 1100 11 M4x12 VS26 1.0 – 1.1 8.85 – 9.73 1100
Valve seize
Note:
5.1.7.
Tightening torque in Nm
Tightening torque in Ibs
Max. screw driver speed in r.p.m.
When ordering an even number of stations, please ensure the valve island contains a maximum of two single station modular sub-bases. E.g.: You order an 8-station Multipole valve island with an 8-station main PCB. The valve island must have at least three double station modular sub-bases and must have no more than two single station modular sub­bases. When ordering an odd number of stations, the single station modular sub-base should be at the right end of the valve island. In addition, you can use two additional single station modular sub-bases, for a total of three.
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2. Mount the left and right end plate to the modular sub-base. Ensure end plates are properly aligned and the end plate gasket is fitted. Then tighten the mounting screws (two per end plate) with the specified torque. If you are using a power screwdriver, consider the maximum speed allowed.
Screw Type
11 M3x10 VS18 0.8 – 0.9 7.08 – 7.96 1100 11 M4x12 VS26 1.0 – 1.1 8.85 – 9.73 1100
(thread)
Valve seize
Tightening torque in Nm
Tightening torque in Ibs
Max. screw driver speed in r.p.m.
3. Having assembled the base of the valve island, proceed with the electronic components. For these instructions please refer to following sections:
7.2.1 D-Sub assembly / Installation of PCB
7.3.1 NPTF1” conduit entry with terminals assembly / Installation of PCB
7.4.1 M23 assembly / Installation of PCB
8.1.3 Fieldbus assembly / Installation of PCBs (excluding AS-Interface and FD67 bus)
8.1.4 AS-Interface assembly / Installation of PCBs
8.1.5 FD67 bus assembly / Installation of PCB
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VS18/VS26 MAINTENANCE & INSTRUCTION BOOKLET
4. Lastly, mount the valves, sandwich plates, blanking plates and/or intermediate supply/exhaust modules.
Valves:
1. Ensure valve body gasket is fitted on the bottom of the valve. Place valve onto the
modular sub-base aligned to the interface. Use plug-in connection as positioning point.
2. VS26 only: Orientate straight flange of the U-washers towards the outer edge of the
valve.
3. Tighten the valve mounting screws (two per valve) with the specified torque. If you are
using a power screwdriver, consider the maximum speed allowed.
Screw Type
(thread)
12 M3x40 VS18 1.1 – 1.5 9.73 – 13.27 1100 12 M4x42 VS26 1.2 – 1.6 10.62 – 14.16 1100
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Valve seize
Tightening torque in Nm
Tightening torque in Ibs
Max. screw driver speed in r.p.m.
VS18/VS26 MAINTENANCE & INSTRUCTION BOOKLET
Blanking plate and/or intermediate supply/exhaust module (ISEM):
1. Ensure gasket is fitted on the bottom of the blanking plate or ISEM. Place blanking plate or ISEM onto the modular sub-base aligned to the interface.
2. Tighten valve mounting screws (two per blanking plate/ISEM) with the specified torque. If you are using a power screwdriver consider the maximum speed allowed.
Screw Type
(thread)
18 M3x14 VS18 0.8 – 0.9 7.08 – 7.96 1100 18 M4x16 VS26 1.0 – 1.1 8.85 – 9.73 1100 Screw type used with ISEM: M3x22 VS18 0.8 – 0.9 7.08 – 7.96 1100 M4x25 VS26 1.0 – 1.1 8.85 – 9.73 1100
Valve seize
Tightening torque in Nm
Tightening torque in Ibs
Max. screw driver speed in r.p.m.
Sandwich plates: Please refer to section
5.1.10
5. Having assembled the complete valve island, it is possible to mount it on a DIN-rail. For instructions please refer to section
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5.1.8.
VS18/VS26 MAINTENANCE & INSTRUCTION BOOKLET
5.1.5 Valve identification labels
When purchasing assembled valve islands from Norgren, valve identification labels are included. These labels are intended for the top of the pilot valves and provide sufficient space for text appropriate to your application.
Spare labels can also be ordered at Norgren as a set of 10 pieces. Order number for VS18 as well as VS26 is VS2672905-KG00.
The labels are AVERY standard labels (no. L6008) which can be ordered as DIN A4 sheets (21 x 29.7 cm) by your local representative of AVERY/Zweckform.
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VS18/VS26 MAINTENANCE & INSTRUCTION BOOKLET
5.1.6 Internal/external pilot air supply
The position of the gasket between valve body and pilot valve defines and indicates pilot air supply. Conversion between internal and external pilot supply occurs by flipping the red gasket.
Internal pilot air supply (fig. 1): from port 1 External pilot air supply (fig. 2): from port 12/14
In any case pilot exhaust air is collected and exhausted via port 82/84.
Figure 1 Figure 2
Solenoid 12 Solenoid 12
Solenoid 14 Solenoid 14
Such conversion in the field should occur only when minimum operating pressure is not available at port 1. In these applications, the minimum operating pressure (or higher) is required at port 12/14 on the end plate.
Note:
After flipping the gasket, data on the valve label (symbol and part number) are no longer accurate. Furthermore, when changing valves or accessories (valve function, sandwich plate, etc.) on a valve island, the part number on the label will no longer correspond to the configuration. If you order the valve island based on the Norgren part number, the original configuration will be delivered.
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VS18/VS26 MAINTENANCE & INSTRUCTION BOOKLET
5.1.7 Multi pressure
Tools:
VS18: Hexagon wrench key 2.5mm VS26: Hexagon wrench key 3mm
By assembling blanking discs in ports 1, 3 and/or 5 as well as 12/14 you have the possibility to porting different pressures.
1. Install blanking discs depending on required pressure isolation requirements during the assembly of the modular sub-bases.
2. Generate pressure supply by connecting left and right end plate. Additionally, you have the possibility to mount an intermediate supply/exhaust module on a valve station.
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Screw Type
(thread)
11 M3x10 VS18 0.8 – 0.9 7.08 – 7.96 1100 11 M4x12 VS26 1.0 – 1.1 8.85 – 9.73 1100 20 M3x22 VS18 0.8 – 0.9 7.08 – 7.96 1100 20 M4x25 VS26 1.0 – 1.1 8.85 – 9.73 1100
Valve seize
Tightening torque in Nm
Tightening torque in Ibs
Max. screw driver speed in r.p.m.
VS18/VS26 MAINTENANCE & INSTRUCTION BOOKLET
5.1.8 DIN-rail assembly
Tool:
VS18/VS26: Hexagon wrench key 3mm
1. Insert screws on the left and right end plates and position below the mounting nuts. (Screws and mounting nuts are included in the DIN-rail mounting kit.) Tighten screws two revolutions in the mounting nuts.
2. Place the valve island on the DIN-rail. Orientate straight flange of the mounting nuts towards the DIN-rail.
3. Push the valve island on the DIN-rail and tighten screws with the specified torque. Check the fit of the valve island.
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Screw Type
(thread)
21 M4x36 VS18/
Valve seize
VS26
Tightening torque in Nm
1.0 – 1.1 8.85 – 9.73 1100
Tightening torque in Ibs
Max. screw driver speed in r.p.m.
VS18/VS26 MAINTENANCE & INSTRUCTION BOOKLET
5.1.9 Installation instruction in case of raised vibrations
In case of vibrations of about 5g (at 60 Hz to 150 Hz) it is strongly recommended to mount
VS26 valve islands with more than 10 valve stations that main vibration load is in x-axis or
alternatively in y-axis.
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VS18/VS26 MAINTENANCE & INSTRUCTION BOOKLET
5.1.10 Sandwich plates
Tools:
VS18: Hexagon wrench keys 2mm and 2.5mm VS26: Hexagon wrench key 3mm
1. Ensure gasket is fitted on the bottom of the sandwich plate. Mount sandwich plate onto the sub-base aligned to the interface. Use plug-in connection as positioning point. Tighten mounting screws (two per sandwich plate) with the specified torque. If you are using a power screwdriver consider the maximum speed allowed.
2. Ensure valve body gasket is fitted on the bottom of the valve. Place valve onto the sandwich plate aligned to the interface. Use plug-in connection as positioning point.
3. VS26 only: Orientate straight flange of the U-washers towards the outer edge of the valve.
4. Tighten valve mounting screws (two per valve) with the specified torque. If you are using a power screwdriver consider the maximum speed allowed.
see figure on the following page
Note:
If threads of the sandwich plate are damaged by Allen wrench, this might affect the sealing performance.
When changing valves or accessories (valve function, sandwich plate, etc.) on a valve island, the part number on the label will no longer correspond to the configuration. If you order the valve island based on the Norgren part number, the original configuration will be delivered.
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VS18/VS26 MAINTENANCE & INSTRUCTION BOOKLET
Screw Type
(thread)
24 M3x40 VS18 1.1 – 1.5 9.73 – 13.27 1100 24 M4x42 VS26 1.2 – 1.6 10.62 – 14.16 1100 19 M3x8 VS18 0.8 – 0.9 7.08 – 7.96 1100 19 M4x10 VS26 1.0 – 1.1 8.85 – 9.73 1100
Note: With all sandwich plate accessories will be used the same screw type.
Valve seize
Tightening torque in Nm
Tightening torque in Ibs
Max. screw driver speed in r.p.m.
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VS18/VS26 MAINTENANCE & INSTRUCTION BOOKLET
5.1.11 Replacement of valves
Tools:
VS18 Hexagon wrench key 2.5mm VS26 Hexagon wrench key 3mm
1. Loosen existing valve mounting screws (two per valve) by turning counter-clockwise and remove valve vertical to the top.
2. Ensure valve body gasket is fitted on the bottom of the new valve. Place new valve onto the modular sub-base aligned to the interface. Use plug-in connection as positioning point.
3. VS26 only: Orientate straight flange of the U-washers towards the outer edge of the valve.
4. Tighten valve mounting screws (two per valve) with the specified torque. If you are using a power screwdriver consider the maximum speed allowed.
Note:
Screw Type
(thread)
12 M3x40 VS18 1.1 – 1.5 9.73 – 13.27 1100 12 M4x42 VS26 1.2 – 1.6 10.62 – 14.16 1100
Valve seize
Tightening torque in Nm
Tightening torque in Ibs
Max. screw driver speed in r.p.m.
To avoid failures and/or use of valves with not allowed specification, you have to make sure that the voltage of the new valve complies to the old one. When changing valves or accessories (valve function, sandwich plate, etc.) on a valve island, the part number on the label will no longer correspond to the configuration. If you order the valve island based on the Norgren part number, the original configuration will be delivered.
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VS18/VS26 MAINTENANCE & INSTRUCTION BOOKLET
5.1.12 Replacement of pilot valves
Tool:
VS18/VS26: Socket screw key X10
1. Loosen existing pilot valve screws (two per pilot valve) by turning counter-clockwise.
2. Important: Check and keep in mind the position of the gasket (A) between valve body and pilot valve (internal or external pilot air supply) to make sure placing the new gasket is set for the appropriate pilot type.
3. Remove pilot valve, V-ring (B) and gasket (A).
4. Place new V-ring (B) and new gasket (A). Consider now the position of the gasket (A) (internal or external pilot air supply).
5. Place new pilot valve. Important: Turn new thread moulded pilot valve screws (two per pilot valve) by hand in the existing threads for safe seizing to avoid damaging the existing thread. Tighten the screws then with the specified torque. Do not use a power screwdriver!
Screw Type
(thread)
22 M3x24 VS18/
Valve seize
VS26
Tightening torque in Nm
0.9 – 1.0 7.96 – 8.85
Tightening torque in Ibs
Note:
To avoid failures and/or use of valves with not allowed specification, you have to make sure that the voltage of the new pilot valve complies to the old one. When changing valves or accessories (valve function, sandwich plate, etc.) on a valve island, the part number on the label will no longer correspond to the configuration. If you order the valve island based on the Norgren part number, the original configuration will be delivered.
The pilot valve set includes:
• 1 pilot valve
• 1 gasket
• 1 V-ring
• 2 pilot valve screws
For ordering information on pilot valves refer to section
5.2.2.
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VS18/VS26 MAINTENANCE & INSTRUCTION BOOKLET
5.1.13 Manual override set-up kit
Tool:
VS18/VS26: Socket screw key X10
Use the manual override set-up kit to lock a non-locking manual override (excluding extended manual override) as follows:
1. Remove existing pilot valve screws by turning counter-clockwise.
2. Put the adapter (A) on the pilot valve and mount it with the socket screws which are included in the kit. Important: Turn thread moulded pilot valve screws (two per adapter) by hand in the existing threads for safe seizing to avoid damaging the existing thread. Tighten the screws then with the specified torque. Do not use a power screwdriver!
3. Put the key (B) on the adapter (A).
4. For operating the manual override kit, push and turn the key (B) clockwise.
Screw Type
(thread)
23 M3x29 VS18/
Valve seize
VS26
Tightening torque in Nm
0.9 – 1.0 7.96 – 8.85
Tightening torque in Ibs
Note:
The key is provided for commissioning of the valve island only. If the key is left on the valve in the operated position, the valve is switched on continually. When changing valves or accessories (valve function, sandwich plate, etc.) on a valve island, the part number on the label will no longer correspond to the configuration. If you order the valve island based on the Norgren part number, the original configuration will be delivered.
The manual override set-up kit includes:
• 1 adapter
• 2 socket screws
• 1 key
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