Norgren V45 User Manual

Valves
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VAL-138
V44/V45 Mini ISO Star Valves
2x3/2, 5/2 and 5/3, Solenoid and Pilot Actuated ISO 15407-1 / VDMA 24 563 Size 26 mm
Technical Data
Compressed air, 40µm filtered, lubricated or non­lubricated
Operation
V44: Glandless spool valve, solenoid pilot or air pilot actuated
V45: Softseal spool valve, solenoid pilot or air pilot actuated
Mounting
On sub-bases
Size
ISO 15407-1 / VDMA 24 563, 26 mm
Operating Pressure
Maximum pressure
145 psig (10 bar) V45 models and V44 solenoid pilot actuated valves with internal pilot supply
232 psig (16 bar) V44 solenoid pilot actuated valves with external pilot supply and V44 air pilot actuated valves
Flow Characteristics
Series Function Cv l/min V44 5/2 0.92 900 V44 5/3 0.92 900 V45 5/2 1.22 1200 V45 5/3 1.17 1150 V45 2x3/2 1.17 1150
Ambient Temperature
5°F* to +122°F (-15°C* to +50°C) V44/V45 sol. and V45 air pilot models
5°F* to +176°F (-15°C* to +80°C) V44 air pilot models
*Consult our Application Engineering for use below 36° F (+2°C)
Materials
Die cast aluminum body and sub-base. Hard anodized spool, Teflon coated, matched aluminum spool and sleeve(V44) or aluminum alloy spool with HNBR Seals (V45). POM plastic parts and NBR static seals. End cover and screws zinc plated, stainless steel springs.
Compact design and high performance Flexible Sub-base system True multipressure system (including vacuum) Sandwich regulators and flow controls Dual spool technology
V44 Glandless spool and sleeve V45 Softseal spool
Collected pilot exhaust with internal pilot air supply
Easily converted from internal to external pilot supply
Sandwich plate allows for exchange of valves under pressure
Shutoff plate allows for exchange of valves under pressure
Electrical Details for Solenoid Pilot
Voltage Tolerances -10% / +15% Rating 100% Continuos Duty Inlet orifice 0.8 mm Electrical Connection DIN 43 650 table 'C' Manual Override Push-turn locking and non-locking Protection Class IP 65
NEMA 4
Materials PPS (body), Viton and NBR (seals)
VAL-139
V44/V45 Mini ISO Star Valves
2x3/2, 5/2 and 5/3, Solenoid and Pilot Actuated ISO 15407-1 / VDMA 24 563 Size 26 mm
Model Spool Valve Pilot Pilot Operator Return Flow Operating Pilot Pres. Weight Repair Kit
Techn. Function Supply Exhaust 14 12 Cv Pres. (psig) (psig) lb.
V44A611D-C3**† Gl APB Internal Collected x Solenoid Solenoid 0.9 29 - 145 - 0.62 V70540-KAO V45A611D-C3**† Ss APB Internal Collected x Solenoid Solenoid 1.15 36.3 - 145 - 0.59 V70543-KAO V44A622D-C3**† Gl APB External Not collected Solenoid Solenoid 0.9 26" Hg - 232 29 - 145 0.62 V70540-KAO V45A622D-C3**† Ss APB External Not collected Solenoid Solenoid 1.15 26" Hg - 145 36.3 - 145 0.59 V70543-KAO V44A711D-C3**† Gl COE Internal Collected x Solenoid Solenoid 0.9 29 - 145 - 0.62 V70540-KAO V45A711D-C3**† Ss COE Internal Collected x Solenoid Solenoid 1.15 36.3 - 145 - 0.59 V70544-KAO V44A722D-C3**† Gl COE External Not collected Solenoid Solenoid 0.9 26" Hg - 232 29 - 145 0.62 V70540-KAO V45A722D-C3**† Ss COE External Not collected Solenoid Solenoid 1.15 26" Hg - 145 36.3 - 145 0.59 V70544-KAO V44A811D-C3**† Gl COP Internal Collected x Solenoid Solenoid 0.9 29 - 145 - 0.62 V70540-KAO V45A811D-C3**† Ss COP Internal Collected x Solenoid Solenoid 1.15 36.3 - 145 - 0.59 V70545-KAO V44A822D-C3**† Gl COP External Not collected Solenoid Solenoid 0.9 26" Hg - 232 29 - 145 0.62 V70540-KAO V45A822D-C3**† Ss COP External Not collected Solenoid Solenoid 1.15 26" Hg - 145 36.3 - 145 0.59 V70545-KAO
Model Spool Pilot Pilot Operator Return Flow Operating Pilot Weight Repair Kit
Techn. Supply Exhaust 14 12 Cv Pres. (psig) Pres. (psig) lb.
V44A513D-C3**† Gl Internal Collected x Solenoid Air Spring 0.9 14.5 - 145 - 0.53 V70540-KAO V44A523D-C3**† Gl External Not collected Solenoid Air Spring 0.9 26" Hg - 232 14.5 - 145 0.53 V70540-KAO V44A517D-C3**† Gl Internal Collected x Solenoid Spring 0.9 23.2 - 145 - 0.44 V70540-KAO V45A517D-C3**† Ss Internal Collected x Solenoid Spring 1.2 29 - 145 - 0.46 V70541-KAO V44A527D-C3**† Gl External Not collected Solenoid Spring 0.9 26" Hg - 232 23.2 - 145 0.44 V70540-KAO V45A527D-C3**† Ss External Not collected Solenoid Spring 1.2 26" Hg - 145 29 - 145 0.46 V70541-KAO V44A511D-C3**† Gl Internal Collected x Solenoid Solenoid 0.9 29 - 145 - 0.60 V70540-KAO V45A511D-C3**† Ss Internal Collected x Solenoid Solenoid 1.2 29 - 145 - 0.60 V70542-KAO V44A522D-C3**† Gl External Not collected Solenoid Solenoid 0.9 26" Hg - 232 29 - 145 0.60 V70540-KAO V45A522D-C3**† Ss External Not collected Solenoid Solenoid 1.2 26" Hg - 145 29 - 145 0.60 V70542-KAO
5/2 Solenoid Pilot Actuated Valves
5/3 Solenoid Pilot Actuated Valves
2x3/2 Solenoid Pilot Actuated Valves (Softseal Spool only)
Model Function Pilot Pilot Actuation Flow Operating Pilot Weight Repair Kit
2x3/2 Supply Exhaust 3/2 Function Cv Pres. psig Pres. (psig) lb.
V45AA11D-C3**† NC Internal Collected x Sol/Spring 1.1 43.5 - 145 - 0.53 V70546-KAO V45AA22D-C3**† NC External Not Collected Sol/Spring 1.1 0 - 145 21.7+(0.5xop.press.) 0.53 V70546-KAO V45AB11D-C3**† NO Internal Collected x Sol/Spring 1.0 43.5 - 145 - 0.53 V70547-KAO V45AB22D-C3**† NO External Not Collected Sol/Spring 1.0 0 - 145 21.7+(0.5xop.press.) 0.53 V70547-KAO V45AC11D-C3**† NO/NC Internal Collected x Sol/Spring 1.0/ 43.5 - 145 - 0.53 V70548-KAO V45AC22D-C3**† NO/NC External Not collected Sol/Spring 1.0/ 0 - 145 21.7+(0.5xop.press.) 0.53 V70548-KA
Table 1 **Voltage Codes and Spare Pilot Valves
Voltage Code Power Inrush / Hold Pilot Valve Part.-no.
12 V d.c. 12 1.2 W VZC7L2C1-C312A 24 V d.c. 13 1.2 W VZC7L2C1-C313A 24 V 50/60 Hz. 14 2.1 / 1.5 VA VZC7L2C1-C314A 48 V 50/60 Hz 16 2.1 / 1.5 VA VZC7L2C1-C316A 110 V d.c. 17 1 W VZC7L2C1-C317A 115 V 50/60 Hz 18 2.1 / 1.5 VA VZC7L2C1-C318A 230 V 50/60 Hz 19 2.1 / 1.5 VA VZC7L2C1-C319A 115 V 50/60 Hz 18 2.1 / 1.5 VA VZC7L2C1-C213A 230 V 50/60 Hz 19 2.1 / 1.5 VA VZC7L2C1-C218A
Other voltages available on request. Spare pilot valves are delivered with mounting screws.
Table 2 †Connector Codes and Part Number
Code Part Number
A = Solenoid without connector B = Cable grip V10027-D00 C = 10 ft. molded cable, 0-240 VAC/VDC V10013-D03 H = Cable grip w/indicator light, 24 VAC/VDC V10012-D13 J = Cable grip w/indicator light, 120 VAC/VDC V10012-D18 5 = 10 ft. molded cable with indicator light, surge suppression, 24 VAC/VDC V10014-D03 6 = 10 ft. molded cable with indicator light, 110V/50 Hz-120V.60Hz V10015-D03
** Insert voltage code from Table 1 “Voltage Codes and Spare Pilot Valves”.
† Add connector code from Table 2, “Connector Codes and Part Number”.
Modular Sub-base Modular Sub-base* Modular Sub-base Modular Sub-base* Side Ported without Pilot PortsSide Ported with Pilot Ports
Side Ported (PIF) without Pilot Ports
Side Ported (PIF) with Pilot Ports
V70525-PAF (1/8 NPTF) V70526-PAF (1/8 NPTF) V70525-2AF (3/8 PIF) V70526-2AF (3/8 PIF) V70525-RAF (1/4 NPTF) V70526-RAF (1/4 NPTF) V70525-8AF (ø8 mm) V70526-8AF (ø8 mm) V70525-BAF (G1/4) V70526-BAF (G1/4) V70525-YAF (ø10 mm) V70526-YAF (ø10 mm)
VAL-140
Valves
V44/V45 Mini ISO Star Valves
2x3/2, 5/2 and 5/3, Solenoid and Pilot Actuated ISO 15407-1 / VDMA 24 563 Size 26 mm
Bases
Accessories
Intermediate Supply/Exhaust Module Single Valve Shut-Off Plate Single Pressure Regulator Plate Double Pressure Regulator Plate Flow Control Plate
V70529-RAO (1/4 NPTF) V70530-KAO (Port 1 blocked) V70527-KA1 (Port 1 reg.) V70527-KA4 (Ports 2+4 reg.) V70528-KAO (Ports 3+5) V70529-BAO (G1/4) V70527-KA2 (Port 2 reg.)
V70527-KA3 (Port 4 reg.)
DIN EN 50 022 rail (3.28 feet) DIN-rail Mounting Kit Blanking Plate for unused station Blanking Disk to Modular Sub-base Manual Override Set-Up Kit
V10009-C00 (35x7.5mm) V70531-KA0 V70500-KAO V70522-K00 (Ports 1,3,5) V70532-K00 V10592-C01 (35x15mm) V70523-K00 (Ports 12+14)
End Plate Kit Single Station Sub-base Fixed Length Sub-base End Ported Side ported with Pilot Ports Bottom ported
V70524-SAC (3/8 NPTF) V70501-RAB (1/4 NPTF) V705**-RA0 V70524-CAC (G3/8) V70501-BAB (G1/4) **=02, 04, 06, 08, 10, 12 stations
Sandwich Plate with additional
Pressure Port 1 Transition Plate #18 Æ#26 mm Transition Plate #18 Æ #26 mm (with supply and exhaust ports) V70535-RA0 1/4 NPTF V70436-K00 V70436-R00 1/4 NPTF V70535-BA0 G1/4 V70436-B00 G1/4
*Use with air pilot valves.
Model Spool Valve Function Operator Return Flow Operating Pres. Pilot Pres. Weight Spares Kit
14 12 Cv (psig) (psig) (lb.)
V44A633A-X0020 Gl APB Air Air 0.9 26" Hg - 232 29 - 232 0.48 V70540-KAO V45A633A-X0020 Ss APB Air Air 1.15 26" Hg - 145 36 - 145 0.46 V70543-KAO V44A733A-X0020 Gl COE Air Air 0.9 26" Hg - 232 29 - 232 0.48 V70540-KAO V45A733A-X0020 Ss COE Air Air 1.15 26" Hg - 145 36 - 145 0.46 V70544-KAO V44A833A-X0020 Gl COP Air Air 0.9 26" Hg - 232 29 - 232 0.48 V70540-KAO V45A833A-X0020 Ss COP Air Air 1.15 26" Hg - 145 36 - 145 0.46 V70545-KAO
Model Spool Operator Return Flow Operating Pres. Pilot Pres. Weight Repair Kit Techn. 14 12 Cv (psig) (psig) (lb.)
V44A537A-X0090 Gl Air Spring 0.9 26" Hg - 232 23 - 232 0.40 V70540-KAO V45A537A-X0090 Ss Air Spring 1.2 26" Hg - 145 29 - 145 0.40 V70541-KAO V44A533A-X0020 Gl Air Air 0.9 26" Hg - 232 29 - 232 0.44 V70540-KAO V45A533A-X0020 Ss Air Air 1.2 26" Hg - 145 29 - 145 0.44 V70542-KAO
Model Function Actuation Flow Operating Pres. Pilot Pres. Weight Spares Kit
2x3/2 3/2 Function Cv (psig) (psig) (lb.)
V45AA33A-X0020 NC Air/Spring 1.1 0 - 145 1.5 + (0.5xop. pressure) 0.20 V70546-KAO V45AB33A-X0020 NO Air/Spring 1.0 0 - 145 1.5 + (0.5xop. pressure) 0.20 V70547-KAO V45AC33A-X0020 NO/NC Air/Spring 1.0/1.1 0 - 145 1.5 + (0.5xop. pressure) 0.20 V70548-KAO
2x3/2 Air Pilot Actuated Valves (Softseal Spool)
5/2 Air Pilot Actuated Valves
5/3 Air Pilot Actuated Valves
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