Norgren U.L. Listed Beverage Regulators User Manual

Littleton, CO USA Phone 303-794-2611 Fax 303-795-9487
ALE-12-1
Section 12
R84 Regulator and C84 Regulator Configurations
for Soft Drink Carbonator Service, 1/4" PTF . . . . . . . . . .ALE-12-2
R81 Regulator and C81 Regulator Configurations
for Soft Drink Dispensing Systems, 1/4" PTF . . . . . . . . .ALE-12-6
R82 Regulator for Beer Dispensing Systems, 1/4" PTF . .ALE-12-12
U.L. Listed Beverage Regulators
Cylinder Gas Pressure (CO2) Regulators for Soft Drink and Beer dispensing systems.
R84
R81
R82
See Section ALE-25 for Accessories
Littleton, CO USA Phone 303-794-2611 Fax 303-795-9487
R84 Regulator and C84 Configurations
Underwriters Laboratories, Inc.listed (file number
SA1089)
Integral relief valve easily replaced without
disassembly of regulator and without affecting relief pressure setting
Back flow check valve, or manifold with integral
check valve at each outlet,can be installed in regulator outlet port. Manifolds available with 3 or 5 outlets and include one outlet cap.
Relieving diaphragm allows outlet pressure setting to
be reduced even though the system is dead-ended. Pressure downstream of check valves will not be reduced.
Easily replaceable valve cartridge contains valve,
valve seat, valve spring, and filter element
Two high pressure ports (inlet and primary gauge)
and two regulated pressure ports (outlet and secondary gauge)
Bonnet wrench hex same size as tank adapter - one
wrench fits both
UL Listed, Cylinder Gas Pressure Regulator
1/4" PTF Port Size, CO
2
Regulator for Soft Drink Carbonator
Technical Data
Fluid: Carbon dioxide.The R84 regulator is designed to be used exclusively as a
carbonator regulator in soft drink dispensing systems to control cylinder gas (carbon dioxide) pressure to the carbonator tank. Other Norgren regulators (R81 for soft drink syrup containers, R82 for beer, R83 for industrial cylinder
gases) are available for use in other systems. Maximum pressure: 3000 psig (207 bar) Operating temperature: 0° to 140°F (-18° to 60°C) Integral relief valve cracking pressure:
150 ± 5 psig (10.4 ± 0.33 bar) Materials:
Body: Brass Bonnet: Zinc Valve cartridge: Teflon, brass, stainless steel Diaphragm: Acetal and nitrile Relief valve:Brass, polycarbonate, nitrile, aluminum Seals: Nitrile
NOTE
The integral relief valve on the R84 regulator does not meet the requirements of Paragraph 4.5c of NSDA Pamphlet TD02, Installation
and Operational Procedures for Pressurized Soft Drink Dispensing Systems, dated July,1980.The end cap on the relief valve is color coded
red for visual identification and is for use only on the Norgren R84 regulator.
ALE-12-2
R84, C84 Beverage Regulators
Littleton, CO USA Phone 303-794-2611 Fax 303-795-9487
ALE-12-3
†† The listed check valves and manifolds with integral check valves are designed for use with Norgren R84 regulators and C84 regulator configurations.They are not
recommended for use with other regulators and regulator configurations unless separate pressure relief protection is provided in each of the outlet lines.
Ordering Information.Models listed include integral relief valve with cracking pressure of 150 ± 5 psig (10.4 ± 0.33 bar), PTF threads,
relieving diaphragm, 5 to 125 psig (0.34 to 8.6 bar) outlet pressure adjustment range†. A gauge is not included.
Port Model Weight lb (kg) 1/4" R84-200-MNLA 1.3 (0.59)
Pipe Plug, Hex Socket Hex Nipple Union Adapter with Cap
Wall Mounting Bracket 1/4" PTF 1/4" PTF male 1/4" PTF to 1/4" tube (45° flare)
Strap Type: 5095-51 2891-97 18-006-067 18-006-068
Adapter only: 18-006-027
Cap only: 3302-50
Nitrogen Service Carbon Dioxide Service
Cylinder Connector Cylinder Connector
2" (Ø 50 mm) diameter, 1/4" PTF connection 0.906-14 RH external thread 0.830-14 RH internal thread
15 psig (1 bar): 18-013-082 CGA No. 580: 18-008-004 1.44" (37 mm) long nipple 30 psig (2 bar), UL Listed: 18-013-030 CGA No. 320: 18-008-002 60 psig (4 bar), UL Listed: 18-013-083 2.25" (57 mm) long nipple
100 psig (7 bar), UL Listed: 18-013-084 18-008-015 160 psig (11 bar), UL Listed: 18-013-085 Replacement gasket: 1390-02 300 psig (20 bar), UL Listed: 18-013-086
2000 psig (135 bar), UL Listed: 18-013-244 3000 psig (205 bar), UL Listed: 18-013-087
Inlet Fittings
Check Valve, 1/4" PTF male to 1/4" tube (45°flare): 16-009-001 2 or 3 outlets, 1/4" PTF male to 1/4" tube (45°flare): 3228-54
Check Valve, 1/4" PTF male to 1/2-16 BSF: 16-009-002 2 or 3 outlets, 1/4" PTF male to 1/2-16 BSF: 3228-55
Check Valve, 1/4" PTF male to 1/4" PTF female: 16-009-003 4 or 5 outlets, 1/4" PTF male to 1/4" tube (45°flare): 3228-60
4 or 5 outlets, 1/4" PTF male to 1/2-16 BSF: 3228-61
Manifold extension, 1/4" PTF male to 1/4" PTF female: 2340-50
Single Outlet Fittings - Check Valves ††
2 or 3 Port 4 or 5 Port Manifold
Extension
Accessories
Multiple Outlet Fittings - Manifolds with integral check valves ††
Outlet pressure can be adjusted to pressures in excess of, and less than, that specified.Do not use these units to control pressures outside of the specified range.
R84, C84 Beverage Regulators
Littleton, CO USA Phone 303-794-2611 Fax 303-795-9487
ALE-12-4
All Dimensions in Inches (mm)
Ordering Information- C84 Regulator Configurations. Models listed include PTF threads, relieving diaphragm, 5 to 125 psig (0.3 to 8.5
bar) outlet pressure adjustment range†.
Outlet pressure can be adjusted to pressures in excess of, and less than, those specified.Do not use these units to control pressures outside of the specified ranges.
160
2000
160
2000
1.90 (48)
4.41 (112)
2.10 (53)
0.40 (10)
Mounting Holes (2 Places)
0.18" (4.6mm) dia. by 0.39 (10mm) deep. Use 10-32 thread forming screws.
30°
1.66 (42)
2.07 (53)
R84 Regulator
5095-51 Strap Type Bracket
Service Kits
Item Type Part number Service kits
Diaphragm, relieving 570-51 Valve cartridge and seal 5086-55 Kit, major 6309-04 * Relief valve and seal 5779-54 ††
* Kit contains diaphragm, slip ring, valve cartridge, and o-rings. †† Relief valve is marked 150 PSIG RELIEF VALVE and has a brass
body with a red end cap.
One Outlet Four or Five Outlets Model C84-700 Model C84-666
Model C84-700 Includes: Model C84-666 Includes:
R84-200-MNLA regulator with 150 psig R84-200-MNLA regulator with 150 psig
(10.4 bar) integral relief valve (1) (10.4 bar) integral relief valve (1)
18-013-244 inlet pressure gauge (1) 18-013-244 inlet pressure gauge (1)
18-013-085 outlet pressure gauge (1) 18-013-085 outlet pressure gauge (1)
18-008-002 cylinder connector (1) 18-008-002 cylinder connector (1)
16-009-001 check valve (1) 3228-60 manifold (1)
Typ
0.31 (8)
0.31 (8)
0.28 (7) Typ
0.5 (13)
1.03 (26)
2.75 (70)
2 (51)
R84, C84 Beverage Regulators
Littleton, CO USA Phone 303-794-2611 Fax 303-795-9487
ALE-12-5
WARNING
For safety in systems using Norgren Model R84 regulators, the following procedures must be followed.
1. Pressure relief valves of sufficient capacity must always be used in the secondary (outlet) lines downstream of each pressure regulator, whether as an integral part of the regulator, as is the case with Norgren Model R84 Regulator, or separately installed elsewhere in the outlet lines.Do not remove or attempt to adjust, plug, block or otherwise defeat the purpose of the relief valve.Do not replace a relief valve with any but an identical model.The relief valve used on the R84 regulator is preset and marked 150 PSIG RELIEF VALVE. Replace only with the same 150 psig relief valve, part number 5779-54. The end cap on the 5779-54 relief valve is color coded red for visual identification. Failure to provide a pressure relief valve of sufficient capacity to hold outlet pressure below the lowest working pressure rating of any piece of equipment installed in the outlet lines can result in equipment damage and/or personal injury.
2. A back flow check valve must always be installed at the regulator or at each manifold outlet in liquid dispensing applications to prevent reverse flow through the regulator and possible introduction of liquids and other contaminants into the regulator.
3. Regulators must not be used where temperature or pressure may exceed those specified in the Technical Data paragraph.
4. The accuracy of the indication of pressure gauges can change, both during shipment (despite care in packaging) and during the service life. If a pressure gauge is to be used in conjunction with these products and if inaccurate indications may be hazardous to personnel or property, the gauge should be calibrated before initial installation and at regular intervals during use. For gauge standards refer to ANSI B40.1.
5. These regulators are not intended for use in life support systems, beer dispensing systems, with soft drink product (syrup) containers, or industrial cylinder gas systems.
Littleton, CO USA Phone 303-794-2611 Fax 303-795-9487
R81 Regulator and C81 Configurations
Underwriters Laboratories, Inc. listed (file number
SA1089)
The R81 regulator and C81 regulator configurations
with integral relief valve and outlet check valves meet the requirements of paragraphs 4.5 and 4.6 of NSDA Pamphlet TD02, Installation and Operational
Procedures for Pressurized Soft Drink Dispensing Systems, dated July, 1980.
Integral relief valve easily replaced without
disassembly of regulator and without affecting relief pressure setting
Back flow check valve, or manifold with integral
check valve at each outlet,can be installed in regulator outlet port. Manifolds available with 3 or 5 outlets and include one outlet cap.
Relieving diaphragm allows outlet pressure setting to
be reduced even though the system is dead-ended. Pressure downstream of check valves will not be reduced.
Easily replaceable valve cartridge contains valve,
valve seat, valve spring, and filter element
Two high pressure ports (inlet and primary gauge)
and two regulated pressure ports (outlet and secondary gauge)
Diametrically opposite inlet ports facilitate
manifolding for multiple dispensing applications. Each manifolded regulator operates independently as though attached directly to the gas supply source.
Bonnet wrench hex same size as tank adapter - one
wrench fits both
UL Listed, Cylinder Gas Pressure Regulator
1/4" PTF Port Size, CO
2
Regulator for Soft Drink Dispensing Systems
Technical Data
Fluid: Carbon dioxide.The R81 regulator is designed for use in soft drink
dispensing systems to control cylinder gas (carbon dioxide, nitrogen, air) pressure to the product containers. Other Norgren regulators (R84 for soft drink carbonators, R82 for beer, R83 for industrial cylinder gases) are available for
use in other systems. Maximum pressure: 3000 psig (207 bar) Operating temperature: 0° to 140°F (-18° to 60°C) Integral relief valve cracking pressure:
130 ± 4 psig (9.0 ± 0.28 bar)
Materials:
Body: Brass Bonnet: Zinc Valve cartridge: Teflon, brass, stainless steel Diaphragm: Acetal and nitrile Relief valve:Brass, polycarbonate, nitrile, aluminum Seals: Nitrile
ALE-12-6
See Section ALE-25 for Accessories
R81, C81 Beverage Regulators
Littleton, CO USA Phone 303-794-2611 Fax 303-795-9487
ALE-12-7
Outlet pressure can be adjusted to pressures in excess of, and less than, those specified.Do not use these units to control pressures outside of the specified ranges. †† The listed check valves and manifolds with integral check valves are designed for use with Norgren R81 regulators and C81 regulator configurations. They are not
recommended for use with other regulators and regulator configurations unless separate pressure relief protection is provided in each of the outlet lines.
* The 16-006-107 check and relief valve meets the pressure and flow requirements of paragraphs 4.5 and 4.6 of NSDA Pamphlet TD02, Installation and Operational
Procedures for Pressurized Soft Drink Dispensing Systems, dated July, 1980.
** Check valves, or manifolds with integral check valves, must be installed in the outlet ports of the wye when the wye is installed in the outlet port of the Norgren R81
regulator.
Ordering Information. Models listed include integral relief valve with cracking pressure of 130 ±4 psig (9.0 ± 0.28 bar), PTF threads,
relieving diaphragm, 5 to 100 psig (0.34 to 6.9 bar) outlet pressure adjustment range.A gauge is not included.
Port Model Weight lb (kg) 1/4" R81-200-LNKA 1.3 (0.59)
Alternative Models
-
ANL
2 0
-
8 0R 1
Outlet Pressure Adjustment Ranges
Substitute 1 to 25 psig (0.07 to 1.7 bar) T 2 to 50 psig (0.14 to 3.4 bar) E 5 to 100 psig (0.34 to 6.9 bar) K
Pipe Plug, Hex Socket Hex Nipple Union Adapter with Cap
Wall Mounting Bracket 1/4" PTF 1/4" PTF male 1/4" PTF to 1/4" tube (45° flare)
Strap Type: 5095-51 2891-97 18-006-067 18-006-068
Adapter only: 18-006-027
Cap only: 3302-50
Nitrogen Service Carbon Dioxide Service
Cylinder Connector Cylinder Connector
2" (50 mm) diameter, 1/4 PTF connection 0.906-14 RH external thread 0.830-14 RH internal thread
15 psig (1 bar): 18-013-082 CGA No. 580: 18-008-004 1.44" (27 mm) long nipple 30 psig (2 bar), UL Listed: 18-013-030 CGA No. 320: 18-008-002 60 psig (4 bar), UL Listed: 18-013-083 2.25" (57 mm) long nipple
100 psig (7 bar), UL Listed: 18-013-084 18-008-015 160 psig (11 bar), UL Listed: 18-013-085 Replacement gasket: 1390-02 300 psig (20 bar), UL Listed: 18-013-086
2000 psig(135 bar), UL Listed: 18-013-244
3000 psig (205 bar), UL Listed: 18-013-087
Inlet Fittings
Manifolds with integral check valves †† Streamline Wye **
Check Valve, 1/4" PTF male to 1/4" tube (45° flare): 16-009-001 2 or 3 outlets, 1/4" PTF male to 1/4" tube (45° flare): 3228-54 1/4" NPT male to
Check Valve, 1/4" PTF male to 1/2-16 BSF: 16-009-002 2 or 3 outlets, 1/4" PTF male to 1/2-16 BSF: 3228-55 1/4" NPT female: 16-006-107
Check Valve, 1/4" PTF male to 1/4" PTF female: 16-009-003 4 or 5 outlets, 1/4" PTF male to 1/4" tube (45° flare): 3228-60
Check and Relief Valve, 4 or 5 outlets, 1/4" PTF male to 1/2-16 BSF: 3228-61
1/4" PTF male to 1/4" tube (45° flare): 16-006-107 Manifold extension, 1/4" PTF male to 1/4" PTF female: 2340-50
Single Outlet Fittings
Check Valve†† Check Valve†† Check and Relief Valve, *
Relief cracking pressure:
130 ± 4 psig
(9.0 ± 0.28 bar)
2 or 3 Port 4 or 5 Port Manifold
Extension
Accessories
Multiple Outlet Fittings
R81, C81 Beverage Regulators
Littleton, CO USA Phone 303-794-2611 Fax 303-795-9487
ALE-12-8
Model C81-700 (One Outlet) Model C81-702 (One Outlet) Model C81-651 (One Outlet)
Model C81-700 Includes: Model C81-702 Includes: Model C81-651 Includes:
R81-200-LNKA regulator (1) R81-200-LNKA regulator (1) R81-200-LNKA regulator (1)
18-013-244 (2000 psi) inlet pressure gauge (1)) 18-013-244 (2000 psi) inlet pressure gauge (1) 18-013-244 (2000 psi) inlet pressure gauge (1)
18-013-085 (160 psi) outlet pressure gauge (1) 18-013-084 (100 psi) outlet pressure gauge (1) 18-013-084 (100 psi) outlet pressure gauge (1)
18-008-002 cylinder connector (1) 18-008-002 cylinder connector (1) 18-008-002 cylinder connector (1)
16-009-001 check valve (1) 16-009-001 check valve (1) 16-009-002 check valve (1)
160
2000
Model C81-269 (One Outlet) Model C81-684 (One Outlet)
Model C81-269 Includes: Model C81-684 Includes:
R81-200-LNEA regulator (1) R81-200-LNKA regulator (1)
18-013-244 (2000 psi) inlet pressure gauge (1) 2891-97 pipe plug (1)
18-013-083 (60 psi) outlet pressure gauge (1) 18-013-085 (160 psi) outlet pressure gauge (1)
18-008-002 cylinder connector (1) 18-008-002 cylinder connector (1)
16-009-001 check valve (1) 16-009-001 check valve (1)
Model C81-685 (Two or Three Outlets)
Model C81-685 Includes:
R81-200-LNKA regulator (1)
18-013-244 (2000 psi) inlet pressure gauge (1)
18-013-085 (160 psi) outlet pressure gauge (1)
18-008-002 cylinder connector (1)
3228-54 manifold (1)
100
2000
100
2000
160
60
2000
160
2000
Cylinder Connected,Two Regulator Configurations
Cylinder Connected, One Regulator Configurations
Model C81-254 (Two Outlets) Model C81-652 (Two Outlets)
Model C81-254 Includes: Model C81-652 Includes:
R81-200-LNEA regulator (1) R81-200-LNKA regulator (2)
R81-200-LNKA regulator (1) 18-013-244 (2000 psi) inlet pressure gauge (1)
18-013-244 (2000 psi) inlet pressure gauge (1) 18-013-084 (100 psi) outlet pressure gauge (2)
18-013-083 (60 psi) outlet pressure gauge (1) 18-006-067 hex nipple (1)
18-013-085 (160 psi) outlet pressure gauge (1) 18-008-002 cylinder connector (1)
18-006-067 hex nipple (1) 16-009-002 check valve (2)
18-008-002 cylinder connector (1)
16-009-001 check valve (2)
Model C81-573 (Four to Six Outlets)
Model C81-573 Includes:
R81-200-LNKA regulator (2)
18-013-244 (2000 psi) inlet pressure gauge (1)
18-013-085 (160 psi) outlet pressure gauge (2)
18-006-067 hex nipple (1)
18-008-002 cylinder connector (1)
3228-55 manifold (2)
100100
2000
16060
2000
160
2000
160
2 to 50 psig range† 5 to 100 psig range†
5 to 100 psig range† 5 to 100 psig range†
2 to 50 psig range†
5 to 100 psig range†
5 to 100 psig range†
5 to 100 psig range† 5 to 100 psig range† 5 to 100 psig range†
Littleton, CO USA Phone 303-794-2611 Fax 303-795-9487
ALE-12-9
Model C81-541 (One Outlet)
Model C81-541 Includes:
R81-200-LNKA regulator with 9,0 bar
(130 psig) integral relief valve (1)
18-013-084 (100 psi) outlet pressure gauge (1)
18-006-027 half-union adapter (1)
18-006-068 half-union adapter with cap (1)
16-009-001 check valve (1)
5095-51 mounting bracket (1)
100
Wall Mounted,One Regulator Configurations
5 to 100 psig range
Model C81-554 (Two or Three Outlets)
Model C81-554 Includes:
R81-200-LNKA regulator with 9,0 bar
(130 psig) integral relief valve (1)
18-013-084 (100 psi) outlet pressure gauge (1)
18-006-027 half-union adapter (1)
18-006-068 half-union adapter with cap (1)
3228-54 manifold (1)
5095-51 mounting bracket (1)
100
5 to 100 psig range
Model C81-559 (Four or Five Outlets)
Model C81-559 Includes:
R81-200-LNKA regulator with 9,0 bar
(130 psig) integral relief valve (1)
18-013-084 (100 psi) outlet pressure gauge (1)
18-006-027 half-union adapter (1)
18-006-068 half-union adapter with cap (1)
3228-60 manifold (1)
5095-51 mounting bracket (1)
100
5 to 100 psig range
Model C81-540 (Three or Four Outlets)
Model C81-540 Includes:
R81-200-LNKA regulator (2)
18-013-084 (100 psi) outlet pressure gauge (2)
18-006-067 hex nipple (1)
18-006-027 half-union adapter (1)
18-006-068 half-union adapter with cap (1)
16-009-001 check valve (1)
3228-54 manifold (1)
5095-51 mounting bracket (2)
100
100
Wall Mounted,Two Regulator Configurations
5 to 100 psig range
Model C81-570 (Four to Six Outlets)
Model C81-570 Includes:
R81-200-LNKA regulator (2)
18-013-084 (100 psi) outlet pressure gauge (2)
18-006-067 hex nipple (1)
18-006-027 half-union adapter (1)
18-006-068 half-union adapter with cap (1)
2340-50 manifold extension (1)
3228-54 manifold (2)
5095-51 mounting bracket (2)
100
100
5 to 100 psig range
Model C81-657 (Five or Six Outlets)
Model C81-657 Includes:
R81-200-LNKA regulator (2)
18-013-084 (100 psi) outlet pressure gauge (2)
18-006-067 hex nipple (1)
18-006-027 half-union adapter (1)
18-006-068 half-union adapter with cap (1)
16-009-001 check valve (1)
3228-60 manifold (1)
5095-51 mounting bracket (2)
100
100
5 to 100 psig range
Wall Mounted,Three Regulator Configuration
Model C81-724 (Five to Eight Outlets)
Model C81-724 Includes:
R81-200-LNKA regulator (2) 2340-50 manifold extension (1)
18-013-084 (100 psi) 3228-56 manifold (1) - Same as
outlet pressure gauge (2) 3228-54 but includes two caps
18-006-067 hex nipple (1) 3228-60 manifold (1)
18-006-027 half-union adapter (1) 5095-51 mounting bracket (2)
18-006-068 half-union adapter (1)
100
100
5 to 100 psig range
Model C81-324 (Six to Nine Outlets)
Model C81-324 Includes:
R81-200-LNKA regulator (3) 2340-50 manifold extension (1)
18-013-084 (100 psi) 3228-54 manifold (3)
outlet pressure gauge (3) 5095-51 mounting bracket (2)
18-006-067 hex nipple (2)
18-006-027 half-union adapter (1)
18-006-068 half-union adapter (1)
100 100
100
5 to 100 psig range
Outlet pressure can be adjusted to pressures in excess of, and less than, those specified.Do not use these units to control pressures outside of the
specified ranges.
R81, C81 Beverage Regulators
R81, C81 Beverage Regulators
Littleton, CO USA Phone 303-794-2611 Fax 303-795-9487
ALE-12-10
All Dimensions in Inches (mm)
Service Kits
Item Type Part number Service kits
Diaphragm, relieving 570-51 Valve cartridge and seal 5086-55 Kit, major 6309-04 * Relief valve and seal 5779-55 †
* Kit contains diaphragm, slip ring, valve cartridge, and o-rings. Relief valve is marked 130 PSIG RELIEF VALVE and has a brass
body with a black end cap.
1.90 (48)
4.41 (112)
2.10 (53)
0.40 (10)
Mounting Holes (2 Places)
0.18" (4.6 mm) dia. by 0.39 (10 mm) deep. Use 10-32 thread forming screws.
30°
1.66 (42)
2.07 (53)
5095-51 Strap Type Bracket
R81 Regulator
Typ
0.31 (8)
0.31 (8)
0.28 (7) Typ
0.5 (13)
1.03 (26)
2.75 (70)
2 (51)
R81, C81 Beverage Regulators
Littleton, CO USA Phone 303-794-2611 Fax 303-795-9487
ALE-12-11
WARNING
Soft drink dispensing systems must be designed, installed, and operated in accordance with the guidelines set forth in NSDA pamphlet TD02, Installation and Operational Procedures for Pressurized Soft Drink Dispensing Systems, dated July, 1980 or subsequent revisions.
1.Pressure relief valves of sufficient capacity must always be used in the secondary (outlet) lines downstream of each pressure regulator, whether as an integral part of the regulator, as is the case with Norgren Model R81 Regulator, or separately installed elsewhere in the outlet lines.Do not remove or attempt to adjust, plug, block or otherwise defeat the purpose of the relief valve.Do not replace a relief valve with any but an identical model.The relief valve used on the R81 regulator is preset and marked 130 PSIG RELIEF VALVE. Replace only with the same 130 psig relief valve, part number 5779-55. The end cap on the 5779-55 relief valve is color coded black for visual identification. Failure to provide a pressure relief valve of sufficient capacity to hold outlet pressure below the lowest working pressure rating of any piece of equipment installed in the outlet lines can result in equipment damage and/or personal injury.
2. A back flow check valve must always be installed at the regulator or at each manifold outlet in liquid dispensing applications to prevent reverse flow through the regulator and possible introduction of liquids and other contaminants into the regulator.
3. Regulators must not be used where temperature or pressure may exceed those specified in the Technical Data paragraph.
4. The accuracy of the indication of pressure gauges can change, both during shipment (despite care in packaging) and during the service life. If a pressure gauge is to be used in conjunction with these products and if inaccurate indications may be hazardous to personnel or property, the gauge should be calibrated before initial installation and at regular intervals during use. For gauge standards refer to ANSI B40.1.
5. These regulators are not intended for use in life support systems, beer dispensing systems, soft drink carbonator systems, or industrial cylinder gas systems.
Littleton, CO USA Phone 303-794-2611 Fax 303-795-9487
R82 Regulator
Underwriters Laboratories, Inc. listed (file number
SA1089)
The R82 regulator with integral relief valve meets the
requirements of Proposed Section 9.7, Draught Beer
Dispensing Equipment and Related Components
(Seventh Draft dated October 17, 1980), of ANSI­ASME F2.1-1975, Food, Drug, and Beverage Equipment.
Integral relief valve easily replaced without
disassembly of regulator and without affecting relief pressure setting
Back flow check valve, or manifold with integral
check valve at each outlet,can be installed in regulator outlet port. Manifolds available with 3 or 5 outlets and include one outlet cap.
Relieving diaphragm allows outlet pressure setting to
be reduced even though the system is dead-ended. Pressure downstream of check valves will not be reduced.
Easily replaceable valve cartridge contains valve,
valve seat, valve spring, and filter element
Two high pressure ports (inlet and primary gauge)
and two regulated pressure ports (outlet and secondary gauge)
Diametrically opposite inlet ports facilitate
manifolding for multiple dispensing applications. Each manifolded regulator operates independently as though attached directly to the gas supply source.
Bonnet wrench hex same size as tank adapter - one
wrench fits both
UL Listed, Cylinder Gas Pressure Regulator
1/4" PTF, CO
2
Regulator for Beer Dispensing Systems
Technical Data
Fluid: Carbon dioxide.The R82 regulator is designed for use in beer dispensing
systems to control cylinder gas (carbon dioxide) pressure to the beer keg. Other Norgren regulators (R81 for soft drink syrup containers, R84 for soft drink carbonators, R83 for industrial cylinder gases) are available for use in other
systems. Maximum pressure: 3000 psig (207 bar) Operating temperature: 0° to 140°F (-18° to 60°C) Maximum outlet pressure adjustment limit: Factory set at 40 to 45 psig (2.8 to 3.1 bar) Integral relief valve cracking pressure:
60 ± 4 psig (4.1 ± 0.28 bar)
Materials:
Body: Brass Bonnet: Zinc Valve cartridge: Teflon, brass, stainless steel Diaphragm: Acetal and nitrile Relief valve:Brass, polycarbonate, nitrile, aluminum Seals: Nitrile
ALE-12-12
See Section ALE-25 for Accessories
R82 Beverage Regulators
Littleton, CO USA Phone 303-794-2611 Fax 303-795-9487
ALE-12-13
Outlet pressure can be adjusted to pressures in excess of, and less than, that specified.Do not use these units to control pressures outside of
the specified range.
†† The listed check valves and manifolds with integral check valves are designed for use with Norgren R82 regulators.They are not
recommended for use with other regulators unless separate pressure relief protection is provided in each of the outlet lines.
Ordering Information.Models listed include integral relief valve with cracking pressure of 60 ± 4 psig (4.1 ± 0.28 bar), PTF threads, relieving
diaphragm, 2 to 45 psig (0.14 to 3.1 bar) outlet pressure adjustment range.A gauge is not included.
Port Model Weight lb (kg) 1/4" R82-200-ENEA 1.3 (0.59)
Pipe Plug, Hex Socket Hex Nipple Union Adapter with Cap
Wall Mounting Bracket 1/4" PTF 1/4" PTF male 1/4" PTF to 1/4" tube (45° flare)
Strap Type: 5095-51 2891-97 18-006-067 18-006-068
Adapter only: 18-006-027
Cap only: 3302-50
Nitrogen Service Carbon Dioxide Service
Cylinder Connector Cylinder Connector
Ø 50 mm (2") diameter, 1/4" PTF connection 0.906-14 RH external thread 0.830-14 RH internal thread
15 psig (1 bar): 18-013-082 CGA No. 580: 18-008-004 1.44" (37 mm) long nipple 30 psig (2 bar), UL Listed: 18-013-030 CGA No. 320: 18-008-002 60 psig (4 bar), UL Listed: 18-013-083 2.25" (57 mm) long nipple
100 psig (7 bar), UL Listed: 18-013-084 18-008-015 160 psig (11 bar), UL Listed: 18-013-085 Replacement gasket: 1390-02 300 psig (20 bar), UL Listed: 18-013-086
2000 psig (135 bar), UL Listed: 18-013-244 3000 psig (205 bar), UL Listed: 18-013-087
Inlet Fittings
Check Valve, 1/4" PTF male to 1/4" tube (45° flare): 16-009-001 2 or 3 outlets, 1/4" PTF male to 1/4" tube (45° flare): 3228-54
Check Valve, 1/4" PTF male to 1/2-16 BSF: 16-009-002 2 or 3 outlets, 1/4" PTF male to 1/2-16 BSF: 3228-55
Check Valve, 1/4" PTF male to 1/4" PTF female: 16-009-003 4 or 5 outlets, 1/4" PTF male to 1/4" tube (45° flare): 3228-60
4 or 5 outlets, 1/4" PTF male to 1/2-16 BSF: 3228-61
Manifold extension, 1/4" PTF male to 1/4" PTF female: 2340-50
Single Outlet Fittings - Check Valves ††
2 or 3 Port 4 or 5 Port Manifold
Extension
Accessories
Multiple Outlet Fittings - Manifolds with integral check valves ††
R82 Beverage Regulators
Littleton, CO USA Phone 303-794-2611 Fax 303-795-9487
ALE-12-14
All Dimensions in Inches (mm)
Mounting Holes (2 Places)
0.18" (4.6 mm) dia. by 0.39" (10 mm) deep. Use 10-32 thread forming screws.
1.90 (48)
4.75 (121)
2.10 (53)
0.40 (10)
30°
1.66 (42)
2.07 (53)
R82 Regulator
5095-51 Strap Type Bracket
Service Kits
Item Type Part number Service kits
Diaphragm, relieving 570-51
Valve cartridge and seal 5086-55
Kit, major 6309-04 *
Relief valve and seal 5779-56 †
* Kit contains diaphragm, slip ring, valve cartridge, and o-rings. Relief valve is marked 60 PSIG RELIEF VALVE and has a brass
body with a natural (silver colored) aluminum end cap.
WARNING
Beer dispensing systems must be designed, installed, and operated in accordance with the applicable guidelines such as the proposed Section
9.7, Draught Beer Dispensing Equipment and Related Components (Seventh Draft dated October 17, 1980), of ANSI-ASME F2.1-1975, Food, Drug and Beverage Equipment or subsequent revisions.
1. Pressure relief valves of sufficient capacity must always be used in the secondary (outlet) lines downstream of each pressure regulator, whether as an integral part of the regulator, as is the case with Norgren Model R82 Regulator, or separately installed elsewhere in the outlet lines.Do not remove or attempt to adjust, plug, block or otherwise defeat the purpose of the relief valve. Do not replace a relief valve with any but an identical model.The relief valve used on the R82 regulator is preset and marked 60 PSIG RELIEF VALVE. Replace only with the same 60 psig relief valve, part number 5779-56.The end cap on the 5779-56 relief valve is color coded silver for visual identification. Failure to provide a pressure relief valve of sufficient capacity to hold outlet pressure below the lowest working pressure rating of any piece of equipment installed in the outlet lines can result in equipment damage and/or personal injury.
2. A back flow check valve must always be installed at the regulator or at each manifold outlet in liquid dispensing applications to prevent reverse flow through the regulator and possible introduction of liquids and other contaminants into the regulator.
3. Regulators must not be used where temperature or pressure may exceed those specified in the Technical Data paragraph.
4. The accuracy of the indication of pressure gauges can change, both during shipment (despite care in packaging) and during the service life. If a pressure gauge is to be used in conjunction with these products and if inaccurate indications may be hazardous to personnel or property, the gauge should be calibrated before initial installation and at regular intervals during use. For gauge standards refer to ANSI B40.1.
5. These regulators are not intended for use in life support systems, soft drink carbonator systems, with soft drink product (syrup) containers, or industrial cylinder gas systems.
Typ
0.31 (8)
0.28 (7) Typ
0.5 (13) 2 (51)
1.03 (26)
2.75 (70)
0.31 (8)
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