Norgren KIP 6 User Manual

7-5
KIP Solenoid Selection
7
Solenoid Selection
Selecting the Best Solenoid Operator for Your Application
Adapter
Housing
Stop Orifice
(Normally Open)
Spring Loaded
Top Seal
Coil
Plunger
Spring,
Plunger, Rtn
B
ottom Seal
Body
Body Orifice
(Normally Closed)
Shading Ring (AC Only)
Guide Assembly
1/2" NPT Conduit
FEATURE KIP Jr. (Series 9) Series 1 Series 2 Series 3 Series 6
Size - Diameter (inches) 0.80 1 1 1-3/16 1-5/8 Maximum MOPD (psi) 100 800 1000 1000 1200 Vacuum Service ¤ ¤ ¤ ¤ ¤ Max. Cv - Body 0.050 0.305 0.305 0.490 0.610 Min. Cv - Body 0.035 0.030 0.030 0.030 0.035 Max. Cv - Stop 0.025 0.125 0.140 0.140 0.270 Min. Cv - Stop 0.015 0.025 0.025 0.025 0.024 Power Rating .65 watts 6 watts 7 watts 7 watts 10 watts Lead Wire Gauge 24 AWG 20 AWG/18 AWG 20 AWG/18 AWG 18 AWG 18 AWG Low Wattage Operators to 1.5 Watt Available Available Available Available N/A 1/8" NPTF Ports - Body ¤ ¤ ¤ ¤ ¤ 1/4" NPTF Ports - Body ¤ ¤ 3/8" NPTF Ports - Body 4 #10 - 32 UNF Ports - Body ¤ ¤ ¤ ¤ ¤ 1/8" NPT or 1/4" NPT Male Bottom Port ¤ ¤ ¤ UL Recognized ¤ ¤ ¤ ¤ CSA Approved ¤ ¤ 4 ¤ Grommet Style Housing ¤ ¤ ¤ ¤ ¤ Conduit Style Housing ¤ ¤ ¤ ¤ Spade Terminal Style - (Standard) 1/4" 1/4" 1/4" Spade Terminal Style - (Options) 3/16" 3/16" Yoke Style (Open Frame) ¤ ¤ Side Metering ¤ ¤ Bottom Metering ¤ ¤ Extended Flow Capabilities ¤ ¤ ¤ ¤ ¤ Operator Mount Manifolds ¤ ¤ ¤ ¤ Valve Mount Manifolds ¤ ¤ ¤ ¤ Diaphragm Isolated Version ¤ ¤ ¤ ¤
7-6
KIP Coils
7
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U 2 4 0 1 1 5 - 0 2 5 1 - 24VDC*
Coils
All standard KIP valves are supplied with a Class “B” dry tape wound coil construction with 24" black leads, P/N (01) in the ordering system, unless otherwise specified.
When using this chart below note the available housing styles and the series in which coils are available.
The following chart shows all coil options readily available, for other options in OEM quantities consult KIP. Non-standard voltages, leadwire lengths, other lead wire types and colors, may require minimum quantities.
KIP standard voltages:
12VDC, 24VDC, 24/60, 120/60, 110/50, 220/50, 240/60.
Lead wire type -
AWG 20 on Series 1 and 2 AWG 18 on Series 1 and 2 with free standing molded coil AWG 18 on Series 3 and 6
Coil classification -
Class B = 130° C or 266° F Class F = 155° C or 311° F Class H = 180° C or 356° F
* For Class F coils change the second digit to a 2. Consult KIP for minimum order quantities. ** For Class H coils change the second digit to a 3. Consult KIP for minimum order quantities. *** Full wave rectification
Number Housing Series Type Class
01 1 - Grommet 1, 2, 3, 6 Standard - dry tape wrapped with leads B** 01 2 - Conduit 1, 2, 3, 6 Standard - dry tape wrapped with leads B** 41 9 - Slotted 1 Free standing molded with leads B** 61 9 - Slotted 2, 3, Free standing molded with leads B** 61 3 - Yoke 2, 3 Free standing molded with leads B** 41 2 - Conduit 1, 2, 3 Potted with leads B** 31 9 - Slotted 2, 3 3/16" Vertical spade B** 51 9 - Slotted 2, 3 1/4" Vertical spade B** 51 3 - Yoke 2, 3 1/4" Top spade (Available with FWR option***) B** 41 1 - Grommet 6 Free standing molded with leads B** 41 2 - Conduit 6 Free standing molded with leads B** 51 9 - Slotted 6 1/4" Vertical spade B**
7-7
KIP Numbering System
7
KIP Part Identification Numbering (PIN) System For Valves
The KIP part number provides information about every aspect of the product it represents. The first letter is an optional prefix which identifies UL recognized, oxygen or low wattage. The following numbers identify series, ports, housing style, material, valve function, orifice, seal, coil construction and coil temperature, in that order. The numerical value for each respective category represents one of multiple options. Where possible, the organization of this KIP catalog presents information in the order of the part identification number. You may use the number as a guide to finding information within the catalog.
The following chart is the key to understanding the KIP Part Identification Number.
PREFIXES (Optional)
U = UL Recognized Y = Oxygen Service A = Low Wattage*
- 1.5 Watt
B = Low Wattage*
-2.0 Watt
C = Low Wattage*
-2.5 Watt
D = Low Wattage*
-3.0 Watt
G = Diaphragm
see page 21-23 for ordering
SERIES
1 = Series 1 2 = Series 2 3 = Series 3 6 = Series 6
PORT
3 = 1/8" NPT Male Bottom (a) 4 = 1/8" NPTF 5 = 1/4" NPTF (b) 6 = Manifold Mount (c) 7 = #10-32 UNF 8 = 3/8" NPT (f)
HOUSING
1 = Grommet 2 = 1/2" NPT Conduit 3 = Yoke (d) 4 = Yoke w/bracket (d) 7 = Grommet w/bracket 9 = Slotted (e) 0 = Slotted w/bracket (e)
BODY MATERIAL
0 = Stainless Steel 1 = Brass 3 = Operator
FUNCTION
1 = 2WNC 2 = 2WNO 3 = 3WNCFV 4 = 3WNCLC 5 = 3WNO 6 = 3WMP 7 = 3WDC (a)
ORIFICE
0 = 1/32" 1 = 3/64" 2 = 1/16" 3 = 5/64" 4 = 3/32" 5 = 1/8" 6 = 5/32" 7 = 3/16" (b) 8 = 1/4" (b) 9 = 3/8" (f)
COIL OPTIONS
See page 7-6
VOLTAGE
See page 7-6
SEAL
01 = Buna 02 = Fluorocarbon
®
03 = Neoprene
®
05 = Low temperature Buna 06 = Polyurethane (2WNC only) 08 = Teflon®(2WNC only) 12 = Neoprene W
®
13 = Ethylene Propylene (EPR
(Food Grade)
(a) = Available in Series 1, 2 & 3. (b) = Available in Series 3 & 6. (c) = Available in Series 1, 2 & 6. (d) = Available in Series 2 & 3 only and must be used
with molded spade coil or free standing molded coil with lead wires.
(e) = Slotted housing (used with 31 & 51 spade coil
option), available in Series 2, 3 & 6. Used with
molded coil 61 in Series 2 & 3, and 41 in Series 1. (f) = Available in Series 6, 2WNC only. (g) = Available in Series 1 & 2 diaphragm only.
U 2 4 0 1 1 5 - 0 2 5 1 - 24VDC
OPTIONAL
® Teflon and Neoprene are registered trademarks of E.I. Dupont De Nemours Co.
*Available in Series 1, 2 & 3 for 2-Way Normally Closed, 3-Way Normally Closed and 3-Way Multi-Purpose functions.
7-32
KIP Series 6
7
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Series 6
Note: Series 6 manifold mount 3-Way valves have a 1/4" NPTF adapter as standard. 1/8" NPTF available upon request. ** Manifold Mount valve has maximum 400 MOPD rating for UL recognition. † These valves are supplied with 3/8" NPTF ports.
Series 6
Orifice
Diameter
Cv
Factor
MOPD
(psi)
Standard Valve Body Grommet
Manifold Mount**
Valve Body-Grommet
Stainless Steel Brass
Body Stop Body Stop 1/8" NPTF 1/4"NPTF 1/8" NPTF 1/4"NPTF Stainless Steel Brass
2-Way
Normally Open
1/32 0.035 1000 641020 651020 641120 651120 661020 661120
3/64 0.050 600 641021 651021 641121 651121 661021 661121
1/16 0.095 350 641022 651022 641122 651122 661022 661122
5/64 0.140 250 641023 651023 641123 651123 661023 661123
3/32 0.200 175 641024 651024 641124 651124 661024 661124
1/8 0.295 100 641025 651025 641125 651125 661025 661125
2-Way
Nomally
Closed
1/32 0.035 1200 641010 651010 641110 651110 661010 661110
3/64 0.050 1000 641011 651011 641111 651111 661011 661111
1/16 0.095 500 641012 651012 641112 651112 661012 661112
5/64 0.140 300 641013 651013 641113 651113 661013 661113
3/32 0.200 200 641014 651014 641114 651114 661014 661114
1/8 0.295 150 641015 651015 641115 651115 661015 661115
5/32 0.370 110 641016 651016 641116 651116 661016 661116
3/16 0.435 60 641017 651017 641117 651117 661017 661117
1/4 0.610 30 641018 651018 641118 651118 661018 661118
3/8 0.900 5 681019† 681119†
3-Way
Normally
Open
1/32 1/32 0.035 0.025 400 641050 651050 641150 651150 661050 661150
3/64 3/64 0.050 0.065 250 641051 651051 641151 651151 661051 661151
1/16 1/16 0.090 0.115 200 641052 651052 641152 651152 661052 661152
5/64 5/64 0.135 0.180 175 641053 651053 641153 651153 661053 661153
3/32 3/32 0.180 0.210 125 641054 651054 641154 651154 661054 661154
1/8 1/8 0.275 0.240 85 641055 651055 641155 651155 661055 661155
5/32 1/8 0.370 0.240 50 641056 651056 641156 651156 661056 661156
3/16 1/8 0.455 0.240 35 641057 651057 641157 651157 661057 661157
1/4 1/8 0.650 0.240 15 641058 651058 641158 651158 661058 661158
3-Way
Normally
Closed
(For free vent,
change
fifth digit
from 4 to 3)
1/32 1/32 0.035 0.025 300 641040 651040 641140 651140 661040 661140
3/64 3/64 0.050 0.065 250 641041 651041 641141 651141 661041 661141
1/16 1/16 0.090 0.115 200 641042 651042 641142 651142 661042 661142
5/64 5/64 0.135 0.180 175 641043 651043 641143 651143 661044 661144
3/32 3/32 0.180 0.210 125 641044 651044 641144 651144 661045 661145
1/8 1/8 0.275 0.240 85 641045 651045 641145 651145 661046 661146
5/32 1/8 0.370 0.240 50 641046 651046 641146 651146 661047 661147
3/16 1/8 0.455 0.240 30 641047 651047 641147 651147 661048 661148
1/4 1/8 0.650 0.240 15 641048 651048 641148 651148 - -
3-Way Multi-
Purpose
1/32 1/32 0.035 0.025 275 641060 651060 641160 651160 661060 661160
3/64 3/64 0.050 0.065 200 641061 651061 641161 651161 661061 661161
1/16 1/16 0.090 0.115 175 641062 651062 641162 651162 661062 661162
5/64 5/64 0.135 0.180 125 641063 651063 641163 651163 661063 661163
3/32 3/32 0.180 0.210 100 641064 651064 641164 651164 661064 661164
1/8 1/8 0.750 0.240 60 641065 651065 641165 651165 661065 661165
5/32 1/8 0.370 0.240 40 641066 651066 641166 651166 661066 661166
3/16 1/8 0.455 0.240 25 641067 651067 641167 651167 661067 661167
1/4 1/8 0.650 0.240 15 641068 651068 641168 651168 661068 661168
7-33
KIP Series 6
7
Series 6
Standard Valve
N
H
K
E
D
C
B
FR
A
M
G
D
C
B
FH
G
E
A
Operator Standard
Bracket Dimensions
Mounting Brackets
E
F
A
D
C
B
Manifold Mount Valve
Manifold Mount Interface
D
C
N
B
FR
M
E
A
A B Max
R
40
NOTE: A is underseat connection** B is overseat connection***
A B C D E F G H K M N R
Series
6
1.62 (41)
.344
(9)
G-2.04
(52)
2.86 (73)
3.54 (90)
1.58 (40)
1.03 (26)
45°
1.24 (31)
1/8-27
NPTF
or 1/4-18
NPTF
#10-32 UNF
x 5/16 MFT
1/8-27
NPTF
or 1/4-18
NPTF
C-1.87
(48)
A B C D E F G H
Series
6
1.64 (42)
G-
.97 (25)
C-
.80 (20)
1.79 (46)
2.48 (63)
1.03 (26)
1.58 (40)
1-32 UN
1/8-27
NPTF
or 1/4-
18NPTF
A B C D E F
Series 6
2.13 (54) 1.97 (50) .20 (5) 2.63 (67) 2.15 (55) 2.68 (68)
A B C D E F m n r
Series
6
1.62 (41)
G-
1.73 (44)
2.55 (65)
3.23 (82)
1.03 (26)
1.58 (40)
1/2 20
UNF
.31
(8)
1/8-27 NPTF
or
1/4-18 NPTF
C-
1.56 (40)
A B R
Series 6
1/2 - 20 UNF-2B x .32 MFT .27 (7) .51 (13)
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