Norgren F18 Installation Instructions

F18
Installation & Maintenance
Instructions
DISASSEMBLY
1. Filter can be disassembled without removal from air line.
2. Shut off inlet pressure. Reduce pressure in inlet and outlet lines to zero.
CLEANING
1. Clean mechanical indicator lens (3) with warm water only. Clean electrical indicator (6) with dry, clean cloth. Clean other parts with warm water and soap.
2. Rinse and dry parts. Blow out internal passages in body (14) with clean, dry compressed air. Blow air through filter element (17) from inside to outside to remove surface contaminants.
3. Inspect parts. Replace those found to be damaged.
ASSEMBLY
1. Lubricate o-rings with o-ring grease.
2. Bowl Assembly (Current and 1996 Bowls) If the 1/4 turn manual drain was removed, lubricate the portion of the drain body (21, 34) that contacts the bowl, and the hole in the manual drain body that accommodates the stem of drain valve (22, 35) with o-ring grease. Press body (21, 34) thru hole from inside of bowl. Place retainer o-ring (23, 36) over body (21, 34) and position in groove. Press drain valve (22, 35) thru hole in body (21, 34). Assemble the liquid indicator parts to bowl as shown on the exploded view. Tighten screws (27, 40) to 1,7 to 3,4 N-m (15 to 30 inch-pounds).
3. Bowl Assembly (1990 - 1995 Bowl) Tighten drain nut (55, 59) to 2,3 to 2,8 N-m (20 to 25 inch­pounds). Assemble the liquid indicator parts (47 thru 51) to bowl. Apply a 0,9 to 1,8 kg (2 to 4 pound) clamping force to upper and lower brackets (48) to pull brackets together. Tighten screws (47) to 0,9 to 1,1 N-m (8 to 10 inch-pounds).
4. Bowl Assembly (Bowl Prior to 1990) Tighten drain nut (63, 67) to 2,3 to 2,8 N-m (20 to 25 inch­pounds). Assemble the liquid indicator parts to bowl as shown on the exploded view. Tighten retainer (69) to 1,1 to 1,7 N-m (10 to 15 inch-pounds).
5. Lubricate male threads on metal bowl (53, 74) and intermediate body (15, 15A) with a small amount of anti­seize compound.
6. Assemble filter as shown on the exploded view. Arrows on indicator (3, 8) and body (14) must point in same direction. Tighten screws (2, 7) to 2,8 to 3,9 N-m (25 to 35 inch-pounds). Install element (17) with the larger end against end cap gasket (18). Tighten end cap (19) to 7,9 to 8,5 N-m (70 to 75 inch-pounds). Tighten intermediate body (15, 15A) to approximately 16 N-m (12 foot-pounds) - snug with two hands.
7. Bowl Installation (Current and 1996 Bowls) Push bowl assembly (20, 33) into intermediate body and turn fully clockwise.
8. Bowl Installation (All Bowls Prior to 1996) Turn bowl assembly (46, 61) fully into intermediate body, approximately five full turns. Unscrew bowl no more than one full turn to position liquid level lens for best visibility.
CAUTION
Water vapor will pass through these units and could condense into liquid form downstream as air temperature drops. Install an air dryer if water condensation could have a detrimental effect on the application.
WARNING
These products are intended for use in industrial compressed air systems only. Do not use these products where pressures and temperatures can exceed those listed under Technical Data.
Before using these products with fluids other than air, for nonindustrial applications, or for life-support systems consult Norgren.
TECHNICAL DATA
Fluid: Compressed air Maximum pressure: 17 bar (250 psig) Operating temperature:* -34° to +80°C (-30° to +175°F) * Air supply must be dry enough to avoid ice formation at
temperatures below +2°C (+35°F)
Particle removal: 5 µm, 25 µm, 40 µm, or 75 µm filter
element
Air quality: Within ISO 8573-1, Class 3 and Class 5
(particulates)
Typical flow with a 40 µm element at 6,3 bar (90 psig) inlet
pressure and 0,5 bar (7 psid ) pressure drop: 1" ports: 765 dm
3
/s (1625 scfm) Nominal bowl size: 0,2 litre (7 fluid ounce) Drain connection: 1/8" pipe thread Automatic drain operating conditions (float operated):
Bowl pressure required to close drain: Greater than
0,3 bar (5 psig)
Bowl pressure required to open drain: Less than
0,2 bar (3 psig)
Minimum air flow required to close drain:
1 dm
3
/s (2 scfm)
Manual operation: Depress pin inside drain outlet
Materials:
Body: Aluminum Intermediate: Aluminum Bowl: Aluminum Bowl sight glass: Transparent nylon Filter element: Sintered bronze Elastomers: Neoprene and nitrile
REPLACEMENT ITEMS
Service kit
(includes items circled on exploded view)
...5945-50
Liquid level lens kit
Current, 1996 (27, 29, 30, 31, 40, 42, 43, 44)...4380-050
1990 - 1995 (47, 49 thru 52) ...............................2273-20
Prior to 1990 (70, 71, 72)....................................2273-08
Filter element, 5µm (17) ..........................................5882-11
Filter element, 25µm (17) ........................................5882-12
Filter element, 40µm (17) ........................................5882-13
Filter element, 75µm (17) ........................................5882-14
Mechanical service Indicator (1)..............................5797-50
Electrical service Indicator (6) ...............................4020-51R
Manual drain, 1/4 turn (21, 22, 23) (34, 35, 36) .......619-50
Manual drain, petcock (54, 62)................................2796-52
Automatic drain........................................................3000-10
INSTALLATION
1. Shut-off air pressure. Install filter in air line -
vertically (bowl down),
with air flow in direction of arrow on body,
upstream of regulators, lubricators, and cycling
valves,
as close as possible to the air supply when used as a
main line filter,
as close as possible to the device being serviced
when used as a final filter.
2. Connect piping to proper ports using pipe thread sealant
on male threads only. Do not allow sealant to enter
interior of unit.
3. Before applying air pressure, make sure bowls (32, 45,
53, 74) are turned fully into intermediate body (15, 15A).
See steps 7 and 8 of ASSEMBLY.
4. Flexible tube with 3mm (0.125") minimum I.D. can be
connected to the automatic drain. Avoid restrictions in
the tube.
SERVICING
1. Open manual drain to expel accumulated liquids. Keep
liquids below top of liquid level lens.
2. Clean or replace filter element when pressure drop
across element exceeds 0,7 bar (10 psig). Optional
mechanical service indicator shows approximately all red
and optional electrical service indicator provides an
electrical output when pressure drop reaches 0,7 bar (10
psig).
© Norgren 2001
IM-350.100
(5/01)
General Purpose Filter
F18 - ★★★ - ★★★★
Thread Form
A....PTF
B....ISO Rc taper
G....ISO G parallel
Port
B....1-1/2"
C....2"
Bowl
D...0,2 litre (7 fluid ounce)
metal with sight glass
M ..0,2 litre (7 fluid ounce)
metal without sight glass
Drain
A....Automatic
M...Manual, 1/4 turn
Element
1....5µm
2....25µm
3....40µm
4....75µm
Service Indicator
00..Without
01..With mechanical indicator
04..With electrical service indicator
* See Norgren publication IM-900.920 for specifications and electrical wire connections of the optional electric service
indicator.
1
13
14
16
15 15A
20
33
6
17
18
19
Current Bowl Configuration
21
24
26
23
22
25
Bowl Configuration 1996
34
37
39
36
35
38
Bowl Configuration 1990 - 1995
58
56
57
54
55
54A
Bowl Configuration Prior to 1990
61
64
65
62
63
62A
60
59
66
68
67
7
8
12
1011
43
49
48
73
2
4
3
5
9A
9
31
32 30
29
28
27
44
45
42
41
40
46
52
53
49
48
47
51
50
51
47
74
71
72
71 70
69
a subsidiary of IMI plc
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