Nordyne P4 Installation Manual

USER'S MANU AL/INST ALLATION INSTRUCTIONS
TM
Single Package Convertible Air Conditioner
These instructions are primarily intended to assist qualified individuals experienced in the proper installation of heating and/or air conditioning appli­ances. Some local codes require licensed installation/service personnel for this type equipment. All installations must be in accordance with these instructions and with all applicable national and local codes and standards.
Read these instructions thoroughly before starting the installation. Follow all precautions and warnings contained within these instructions and on the unit.
IMPORTANT
2
OWNER INFORMATION OPERATING INSTRUCTIONS
To Turn On Air Conditioner
If you have a heating/cooling thermostat:
1. Set the system switch to “Cool”.
2. Set the thermostat at the temperature level you desire.
3. Turn the power on. Your air conditioner should start as soon as room temperature rises above the setting on the thermostat.
If you have one thermostat for heating and another for cooling, they must be interlocked to prevent simultaneous operation: (See Figure 1)
1. Turn the heating thermostat to its lowest possible setting.
2. If the cooling thermostat has an “On/Off” switch, turn it “On.”
3. Set the cooling thermostat to the desired temperature.
4. Turn the power on. Your air conditioner should start when room temperature exceeds the thermostat setting.
To Shut Off Air Conditioner
If you have a heating/cooling thermostat:
1. Turn the system switch to “Heat” or “Off”.
2. Turn the thermostat to the desired heating temperature setting.
3. If you are turning your air conditioner off for the winter or an extended period, shut off the power to the air conditioner.
If you have one thermostat for heating and another for cooling, they must be interlocked to prevent simultaneous operation:
Otherwise, follow these simple rules:
1. Never run your system without filter. If you do, the cooling coils will get dirty and may become clogged.
2. Set your thermostat at the comfort level you wish – and then leave it alone. Let it control the operation of the air conditioning system. If you get chilly, turn it up a degree at a time until comfort is restored.
3. It takes longer for an air conditioner to cool your dwelling than it does for your furnace to heat it. So. . . don’t turn the unit on and expect a dramatic drop in temperature, at least not right away. If your home is hot and humid, the temperature will drop slowly.
4. Check your filters every ten days in summer to see if they are dirty. To keep them clean, use a mild solution of detergent and water on washable types. Replace non washable filters.
5. Keep your condenser coil clean. You can hose it down when it gets dirty.
If your air conditioner isn’t working:
1. Make sure the fuses are not blown or that your circuit breakers are on.
2. See that your thermostat is set at the desired temperature and that your system’s switch is on “Cool”.
3. For free air flow, make sure your return register is not covered and that the filter is clean.
4. Check the condenser coil and make sure it is clean and not clogged with grass or leaves.
If your air conditioner still isn’t working, call your nearest distributor.
Cooling
Thermostat
R
Furnace
Thermostat
R
1. Turn your cooling thermostat “Off” or to its highest setting.
2. Turn the heating thermostat to the desired temperature.
3. If you are turning your air conditioner off for the winter or an extended period, shut off the
power to the air conditioner.
BEFORE YOU CALL A SERVICEMAN
Let your serviceman check your system at the start of each air conditioning season. He will make sure it’s working right, clean or change filters and make any needed adjustments.
Double Throw
Double Pole Switch
To Air Conditioner
To Furnace
Figure 1. Thermostat Interlock System
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SPECIFICATIONS
Packaged Air Conditioners are designed for outdoor rooftop or ground level slab installations. The units are shipped ready for horizontal duct connections and are easily converted for downflow applications.
All models are shipped from the factory with the following:
hazard and severity are described on each label or tag.
Pressures Within The System — This equipment contains liquid and gaseous refrigerant under high pressure. Installation or servicing should only be performed by qualified trained personnel thoroughly familiar with this type equipment.
1. Zero clearance to combustibles.
2. Multi-speed direct-drive blower.
3. Compressor Anti-short-cycle timer (single phase models only).
4. Blower Speed Relay.
5. Horizontal or Downflow duct connections.
The unit dimensions are shown in Figure 2. Optional field-installed electric heater kits are
available in 5 kw through 20 kw heating capacities. A separate installation instruction document for the electric heaters and their application accompanies this one. A single stage cooling 24VAC thermostat should be used with these units. If electric heat will be installed, a single-stage cooling, single stage heating
thermostat will be required.
SAFETY CONSIDERATIONS
It is the responsibility of the installer to ensure that the installation is made in accordance with all applicable local and national codes.
!
W ARNING:
Improper installation, service, adjustment, or maintenance may cause explosion, fire, electrical shock or other hazardous conditions which may result in personal injury or property damage. Unless otherwise noted in these instructions, only factory authorized kits or accessories may be used with this product. Non­compliance may void the unit’s warranty.
Labels, Tags — When working with this
equipment, follow all precautions in the literature, on tags, and on labels provided with the unit and/or approved field installed kits. The type of
INSTALLATION REQUIREMENTS
Equipment Check — Before beginning the
installation, verify that the unit model is correct for the job. The unit model number is printed on the data label. All units have been securely packaged at the point of shipment. After unpacking the unit, carefully inspect it for apparent and concealed damage. Claims for damage should be filed with the carrier by the consignee.
Requirements and Codes — The installer must comply with all local codes and regulations which govern this type equipment. Local codes and regulations take precedence over any recommendations contained in these instructions. All electrical wiring must be made in accordance with local codes and regulations and with the National Electric Code (ANSI/ NFPA 70) or in Canada the Canadian Electric Code Part 1 CSA C.22.1. Air Ducts must be installed in accordance with the standards of the National Fire Protection Association “Standards for Installation of Air Conditioning and Ventilation Systems” (NFPA 90A), “Standard for Installation of Residence Type Warm Air Heating and Air Conditioning Systems” (NFPA 90B), these instructions and all applicable local codes.
NFPA publications are available by writing:
National Fire Protection Association Batterymarch Park Quincy, Maine 02269
Unit Location — This air conditioner is designed only for outdoor installations. Choosing the location of the unit should be based on minimizing the length of the supply and return ducts. Consideration should also be given to availability of electric power, service access, noise, and shade. Sufficient clearance for unobstructed airflow through the outdoor coil must be maintained in order to achieve rated performance See Figure 3 for minimum clearances to obstructions.
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Center of Gravity Height (in inches)
Model No. Unit
P4SD Weight with base rails without base rails
036 048 060
405 29.5 26.0 37.7 35.3 415 29.5 26.5 37.7 35.3 480 30.0 27.5 41.7 39.3
AB
C
24.9 3/4" NPT Female
Drain Connector
DOWNFLOW
SUPPLY DUCT
OPENING
47.5
13.5
16.0
CG
16.0
13.5
B
13.3
12.0
23.5
A
DOWNFLOW
RETURN DUCT
OPENING
12.0
Top View
1.8
1.75 Ø Power Entry (Capped)
1.25 Ø Power Entry
13.5
4.0
CONDENSING
COIL
14.7
5.0
SUPPLY
13.5 8
16.0
13.45
RETURN
16.0
30
27.2
23.6
0.88 Ø Control Wiring Entry
C
Side View
4.00
11.75 22.75
Figure 2. Dimensions
55.8
Back View
5
36"
72"
36"
36"
0"
Figure 3. Minimum Clearances
Air Filter — A suitable air filter must be installed
in the return air system. Air filter pressure drop must not exceed 0.08 inches w.c.
Condensate Drain — Condensate is removed from the unit through the 3/4" female pipe fitting located on the front side of the unit. (See Figure
4.) Install a 2 inch condensate trap in the drain line of the same size and prime with water. When connecting rigid drain line, hold the female fitting with a wrench to prevent twisting. Do not
Condensate Drain
over-tighten! Refer to local codes and
restrictions for proper condensate disposal requirements.
UNIT INSTALLATION
Ground Level — When installing the unit at
ground level, provide a concrete mounting pad separate from the building foundation. The pad must be level to insure proper condensate disposal and strong enough to support the unit’s weight. Refer to Figure 2 . Make sure the slab is a minimum of 2" above the grade and in an area that drains well.
(Figure 5)
!
W ARNING:
To avoid the risk of property damage or personal injury; it is the rigger’s responsibility to insure that whatever means are used to hoist the unit are safe and adequate.
Figure 4. Condensate Drain
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