Nordyne E2EH-012-HB, E2EH-010-HB, E2EH-015-HB, E2EH-015-HR, E2EH-017-HB Owner's Manual & Installation Instructions

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Downflow, Upflow Electric Furnaces
Owners Manual/Installation Instructions
E2EH-xxx HB Series E2EB-xxx HB Series
(Air Conditioner/Heat Pump Air Handler)
IMPORTANT: Read this owner information to become familiar with the capabilities and use of your heating appliance. Keep this literature where you will have easy access to it in the future. If a problem occurs, check the instructions and follow recommenda­tions given. If these suggestions don’t eliminate your problem, call the appropriate NORDYNE distributor. A distributor service list is included with this appliance.
!
WARNING:
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. Improper installation, adjustment, alteration, service or maintenance can cause injury, property damage, or death. Refer to this manual. For assistance or additional information consult a qualified dealer or service agency. To avoid personal injury or property damage, ask a service technician to inspect the furnace and to replace any part of the control system which has been under water.
SECTION 1. OWNER INFORMATION
OPERATING INSTRUCTIONS
Before Operating System
Before operating your heating/cooling system (see Figure 1), make sure that:
• Control panel covers are closed.
• Blower and/or relay control plugs are plugged in.
• Fan switch is set to “AUTO” (E2EH units only).
• Circuit breakers are in “ON” position.
!
CAUTION:
No user serviceable parts inside control panel. DO NOT OPEN.
• All power supply switches for furnace and outside unit (if installed) are turned on.
• Furnace door is closed and properly latched.
Refer to the owner’s manual supplied with the optional heat pump or air conditioner for further information.
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Temperature Selector
10 20 30
50 60 70 80 90
SYSTEM
HEAT OFF COOL
VENTILATE
ON AUTO
Temperature Scales
Fan Switch (optional sub-base)
System Switch (optional sub-base)
Coil Air Filters
(used with indoor coil)
Furnace Air Filter
(NOT used with
coil air filters)
Blower Selector Switch (EH only)
Blower
Indoor Coil (optional)
Product Type
E - Electric Furnace
Generation
2 - Second Series
Product Identifier
EH - Heat Only
EB - A/C Blower Equipped
A/C or H/P Relay Box
(optional)
Circuit Breakers
Data Label
Control Panel
Cover (left)
Control Panel Cover (right)
Figure 1. Furnace Parts Identification
E 2 EB - 010 HB
Model Revision
(R=replacement)
Electrical Code
H - 240-1-60
Primary Capacity
010 - 10 kw 012 - 12 kw 015 - 15 kw 017 - 17 kw 020 - 20 kw 023 - 23 kw
2
Model Identification
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!
CAUTION:
For optional A/C or H/P systems, always wait at least five minutes after the system shuts off before restarting the system. Observe this procedure when operating the system per the following instructions.
To Operate System in Cooling Mode
NOTE: The “FAN ON/FAN AUTO” (fan switch)
and “HEAT/OFF/COOL” (system switch) are located either on your thermostat (if it’s supplied with a sub-base) or on the relay box added to your furnace.
for several hours with all air registers open.
2. With system on, check temperature in all
rooms.
3. Partially close registers in rooms that are
too warm (in heating mode) or too cool (in cooling mode) and in rooms that are infre­quently occupied.
4. Re-check room temperature and adjust
registers as needed.
To Shut Off System
1. Make sure blower selector switch is on
“Auto”.
2. Set thermostat temperature selector to low-
est temperature setting, OR...
3. For thermostats with optional sub-base (see
Figure 1), or for systems with relay box, set system switch to “OFF.”
1. Make sure blower selector switch is on “Auto.”
2. Set fan switch to “AUTO.”
3. Set system switch to “COOL.”
4. Set thermostat temperature selector to desired comfort level.
To Operate System in Heating Mode
1. Make sure blower selector switch is on “Auto.”
2. Set fan switch to “AUTO.”
3. Set system switch to “HEAT.”
4. Set thermostat temperature selector switch to desired comfort level.
NOTE: Allow at least one hour for the room temperature to stabilize before you make a second adjustment to the thermostat setting. Once the desired comfort level is established, make only small adjustments to the thermostat setting to meet changing temperature condi­tions.
!
WARNING:
To prevent hazard of electrical shock and injury from moving parts, be certain the thermostat is off and the furnace circuit breaker(s) are in the “OFF” position before servicing. Close and properly latch the outer door after doing the following recommended maintenance.
MAINTENANCE INSTRUCTIONS
Regularly NOTE: If a coil is installed, furnace filter is not
used.
1. Replace furnace air filter (see Figure 1), OR...
2. Remove coil filters, wash, and allow to dry. Re-install coil filters to original positions.
3. Vacuum or wipe clean interior of furnace cabinet.
4. Clean all lint and dust from around furnace.
To Operate Blower Continuously
1. Set blower selector switch to “ON” for sum­mer air circulation only (see Figure 1), OR...
2. If thermostat is equipped with optional heat­ing/cooling sub-base or relay box (see Figure 1), set fan switch to “ON.”
To Balance Air Distribution
1. On a typical day, set thermostat selector to desired comfort level and operate system
Every Six Months
1. Vacuum or wipe away any dust or lint on blower motor.
Before Each Heating Season NOTE: If a coil is installed, furnace filter is not
used.
1. Replace furnace air filter (see Figure 1), OR...
2. Remove coil filters, wash, and allow to dry. Re-install coil filters to original positions.
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3. Have a qualified serviceman inspect all furnace components and field wiring and clean and service heating system as needed. If this furnace was installed with aluminum power supply wiring, have ser­viceman periodically check all connections to prevent possible equipment failure and/ or fire hazard. Do not attempt any service function yourself which requires opening furnace control panel covers.
BEFORE YOU CALL A SERVICEMAN
1. Make sure thermostat temperature selec­tor is set above room temperature for heat­ing or below room temperature for cooling. If thermostat is equipped with heating/cool­ing sub-base, make sure system switch (see Figure 1) is set to “HEAT” for furnace operation or set to “COOL” for optional air­conditioning operation.
2. Check main household service panel to see if appropriate circuit disconnect(s) for appliance power supply is on.
3. Refer to instructions under Before Operat­ing System for pre-operation checks.
4. Refer to instructions under Before Each Heating Season for maintenance proce­dures and recommended service checks.
5. Refer to owner’s manual provided with optional air conditioner or heat pump (if installed) for service and maintenance.
NOTE: All servicing of this heating appliance other than the normal maintenance described in this section must be done by authorized trained service personnel. Do not open the control panels (see Figure 1) at any time.
Please specify the complete model and serial numbers shown on the furnace data label (see Figure 1) for all warranty service and when ordering replacement parts or optional equip­ment. Refer to the replacement parts list pro­vided with the furnace for part numbers.
Optional air conditioners and heat pumps are listed by Underwriters’ Laboratories (UL) or Environmental Testing Laboratories (ETL) and certified by ARI and the Canadian Standards Association (CSA), or Warnock Hersey or ETLC. These cooling systems include energy-saving components to provide maximum cooling per­formance at electrical energy usage levels es­tablished by federal standards. Refer to the operation instruction label on your furnace for the optional air conditioning equipment approved for your heating appliance.
SECTION 2. INSTALLER INFORMATION
GENERAL
These instructions and specifications are pri­marily intended to assist qualified individuals experienced in the proper installation of home heating and air conditioning appliances. Some local codes require licensed personnel for the installation and service of this type of equip­ment. Approved installation, operation, and maintenance of this central heating system appliance must be in accordance with the listed specifications contained in these instructions and other documents supplied with the furnace and/or optional air conditioning equipment. Refer to local authorities having jurisdiction for further information.
Before beginning installation, read these in­structions thoroughly. Follow all warnings and cautions in the instructions and on the unit.
Improper installation, service adjustment, or maintenance can cause explosion, fire, electri­cal shock or other conditions which may result in personal injury or property damage. Unless otherwise noted in these instructions, use only factory-authorized kits and accessories when modifying this product.
OPTIONAL AIR CONDITIONER AND HEAT PUMP
Your E2 Series electric furnace is approved for use with an optional central air conditioner or a heat pump. To adapt this heating appliance to a “total comfort system,” contact your nearest NORDYNE distributor.
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Overview of E2 Furnace
E2E(-) Series electric furnaces are available in two models. E2EH models are equipped with the standard two-speed blower. E2EH models can be easily converted for use with NORDYNE split-system air conditioners and heat pumps. E2EB models are air-conditioning ready; that is, they are equipped with a multi-speed (four­speed) blower, blower relay, and cabinet insu­lation kit. See Table 3 for cooling and heat pump availability with factory installed blower.
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For typical non-ducted return air downflow applications, an air-conditioner or heat-pump coil can be installed by mounting the coil directly on top of the furnace without adding sheet metal cavities or cutting and trimming wood panels.
A return air grille for closet or alcove installations is available. For downflow alcove installations, the grille (with frame provided) may be attached to the top of the furnace and all paneling and trim flushed to it. This installation provides an ac­cess door for future installation of NORDYNE air conditioning or heat pump coils on top of the furnace.
Power entrance for all models may be through the right side or through the bottom of the unit (when viewing the unit in a downflow position).
UNIT CHECKOUT
Before installing this furnace:
1. Inspect unit for possible shipping damage. If shipping damage is found, file claim with transportation company.
2. Record furnace model number and serial number (see furnace data label) for future reference.
3. Carefully read all instructions supplied with optional equipment to be installed with furnace.
CODES, SPECIFICATIONS, AND REQUIREMENTS
Furnace Codes
Installation and wiring of this furnace, as well as the design and construction of the home duct system, must be in accordance with one or more of the following codes:
• HUD MANUFACTURED HOME CON-
STRUCTION AND SAFETY STANDARD (Title 24, Part 3280)
• American National Standards (ANSI)
A119.11, C1-NFPA 7 (National Electrical Code)
• CANADIAN STANDARDS (C.S.A.) Z240.6.1,
and Z240.9.1.
May vary by model, check the unit data label for
Listing agency(s)
appli cable agency listing mark. Approved for: single/multistory residential or mobil e/modular/manufactured structures. Upflow,
Approved Installation Configurations
downflow, (freestanding/closet/alcove)
Accessibility for Servicing Minimum of 18" (46 cm) required in front of unit. Mini mum Cl earance to Combustibles
0" from all surfaces of furnace cabinet, ducts, optional coil housing and plenum connector. No separate subbase required for installations on
combustible flooring. Minimum return air 200 in. opening required (total free area) 235 in
250 in
2
(1290 cm2) heating only*
2
(1516 cm2) A/C or H/P up to 4-ton installed.*
2
(1613) cm2 A/C or H/P up to 4 ton w/1"
clearance installed.
2
390 in.
(2516 cm2) A/C or H/P up to 5 ton installed. *or return air grille and frame assembly p/n 902989 or wall mount grille p/n 902999. Use return air grill e and frame assembly P/N 902989-
Return air g rille
or equivalent for alcove installation. Use wall mount return air grilled P /N 902999- or
(closet or alcove installation)
equivalent for closet installation. 155 in.
2
(1000 cm2) must be added for 5-to n A /C or H/P system.
Table 1. Miscellaneous Listings & Installation Requirements
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All local codes having jurisdiction shall also apply.
Air Duct Codes and Specifications
Air ducts must be installed in accordance with National Fire Protection Association standards NFPA 90A and NFPA 90B, these instructions, and all applicable local codes.
• Materials: Air ducts must be aluminum, tin plate, galvanized sheet steel, or other ap­proved materials for outlet or return air ducts.
• Construction: Snap-Lock or Pittsburgh-Lock seams are preferred. All other types of seams must be made tight to prevent leak­age.
• Sizing: Supply duct system must be designed for proper air distribution. Static pressure measured externally to furnace shall not ex­ceed static pressure rating listed on furnace nameplate.
• Location of Openings: Duct system must be designed so that no supply registers are located in duct system directly below furnace.
Return Air Codes and Requirements
Non-ducted return air systems may be used for closet or alcove installations.
NOTE: Applicable installation codes may limit the furnace to installation in a single-story resi­dence only. Furnace installations other than closet or alcove installations require ducted return air systems.
• Wiring materials located in return duct sys­tem must conform to NEC Article 300-22(c).
• Gas piping must not run in or through return air duct system.
• If return air opening is located below top of furnace, a minimum clearance must be pro­vided between opening and furnace (see “Accessibility for servicing” in Table 1).
Closed-Off Space Requirements
Living space not served by, and closed off from, the return air ducts to the furnace by doors, sliding partitions, and other means must be provided with permanent, uncloseable open­ings in the doors or partitions to allow air to return to the furnace from all parts of the home. Return air grilles, with a minimum open area of one square inch for every five square feet of living space closed off from the furnace, must be provided in the door or room partition.
OPTIONAL EQUIPMENT
Contact your nearest NORDYNE distributor for a complete list of electric furnace accessories.
Return Air Grille
A return air grille and frame assembly (see Figure 2) is available for use in non-ducted return air installations. In downflow alcove in­stallations, the grille and frame assembly may be mounted directly to the top of the furnace. In closet installations, a wall mount grille is avail­able for attachment to a door or wall.
Air return to the furnace must have a minimum free area opening (see Table 1).
Acceptable floor or ceiling return air systems for closet installations with return air entering through an opening in the closet floor or ceiling must meet all of the following requirements:
• Return air opening into closet, regardless of its location, must not be smaller than size specified on unit data label.
• If located in floor of closet, return air opening must be provided with means of preventing its inadvertent closure by a flat object placed over opening.
• Materials located in return air duct system must have a flame-spread classification of 200 or less.
• Noncombustible pans having 1" upturned flanges must be located beneath openings in a floor-return duct system.
6
Optional Automatic Furnace Damper #901083 -
Furnace may (not required) be equipped with the optional automatic damper when a pack­aged air conditioner is installed and connected to the warm air duct system. This damper pre­vents cooled air from discharging through the furnace cabinet, causing excessive cooling of the immediate area. Refer to instructions sup­plied with the damper for details.
Multi-Speed Blower Conversion Package (4 or 5 ton):
Upgrade blower packages are available for adding air conditioning or heat pump systems. See furnace “Options and Compatibility” label for systems available.
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)
4
23 3/4"
(603 mm)
Cabinet
Insulation
8
Item
Number
7
(Se e Fi g. Descri ptio n
1 4-Speed Blower
27" (686 mm)
4 Ton - See Notes: 1 & 5 5 Ton - See Note: 1
2 A.C./H.P. Relay Control
See Not e: 1
3 Cabinet Insul at i on K i t
1
2
29" (737 mm)
3
4 "A" -Coi l Conversi on Ki t
5 Coil Cabi net
See Not es : 1 & 5
See Not e: 2
See Not e: 3
6 Upflow St and
See Not e: 4
20"
(508 mm)
20" (508 mm)
29" (737 mm)
Notes:
1) For A/C and H/P use.
2) Includes coil filters.
3) For upflow or downflow installations.
4) For upflow A/C or H/P installations (includes
5) Standard in EB models.
7 A/ C and H/ P Indoor Coils 8 Return A i r G rille and
Frame A ssem bl y
one filter; use filter from furnace to complete filtering system in this accessory).
23 3/4" (603 mm)
Upflow Coil Cabinet
20" (508 mm)
14" (357 mm
23 3/4" (603 mm)
Filters (one obtained from furnace)
Upflow Stand
NOTE: See Table 2 for descriptions
and notes
Figure 2. Optional Accessories
Table 2. Optional Air Conditioning and
Heat Pump Equipment
11/16"
20-1/8"
(511 mm)
3"
(76 mm)
(17 mm)
Figure 3. Optional Rear Mounting Plate
(P/N 389080)
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g
g
g
g
3.8 Amps
4 Spd, 3/4HP
11" Dia., 8" W
2.0 - 5.0 Ton
023H 023H 5-Ton
75,000 75,000
22.0 22.0 4 (21.6) 4 (21.6)
240 Volts/60Hz/1-Phase
0.3
2.0 - 4.0 Ton
speed blower allowing the units to accept up to 5 tons of air conditioning or
4 tons heat pump.
speed blower allowing the units to accept up to 5 tons of air conditioning.
3. The factory installed blower for the EH models can be replaced with a multi-
4. The factory installed blower for the EB models can be replaced with a multi-
E2EH E2EB
010H 012H 015H 015HR 017H 020H 023H 010H 012H 015H 015HR 017H 020H
8
Electric Furnace Models
10.4 12.0 15.4 16.6 16.6 20.4 22.0 10.4 12.0 15.4 16.6 16.6 20.4
35,000 41,000 53,000 57,000 57,000 70,000 75,000 35,000 41,000 53,000 57,000 57,000 70,000
(see note 1)
Output, Btuh
Rated Heatin
Supply Voltage
Elements and Blower)
Watts (Total kw, Heatin
2 (10.0) 2 (11.6) 2 (15.0) 3 (16.2) 3 (16.2) 4 (20.0) 4 (21.6) 2 (10.0) 2 (11.6) 2 (15.0) 3 (16.2) 3 (16.2) 4 (20.0)
Elements,
No.(Total kw)
Heatin
Blower Wheel Size 10.5" Dia., 8" Wide
2 Speed, 1/5 HP, 2.0 4 Speed, 1/3 HP, 2.9
2.0 - 3.0 Ton (see note 3) 2.0 - 4.0 Ton (see note 4)
Motor Speed,
Available with
H.P. Rating, Amps
Test ESP, in. w.c. Max
factory installed blower
Optional Coolin
2.0 - 3.0 Ton (see note 3) n/a (see note 3)
Air Filter (Standard) 16" x 20" x 1" (nominal)
Furnace Dimensions Width-20" (508mm), Height-29" (737mm) (see note 2), Depth-24 1/2" (623mm)
with factory installed blower
Optional Heat Pump Available
240V, multiply Btuh rating by the following factors: x 0.92 (230V), x 0.84
1. Heating output rated at listed voltage. For outputs at voltages other than
Table 3. Unit Specifications
(220V), x 0.75 (208V)
coil cabinet and upflow stand.
2. Height is 56" with return air grille installed, 58" with coil cabinet and 72" with
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TYPICAL INSTALLATION OF
)
DOWNFLOW SYSTEMS OR PLATINUM SYSTEM
The following steps describe installation in­structions for an under-the-floor supply duct system with a return air system that can be either non-ducted or ducted. Duct connectors (Table 4) are recommended for this application. NOTE: Before installing this furnace, consider all clearances for the installation and future servicing of the furnace. Refer to Table 1.
Return Air and Filtering Systems
Furnaces may be installed with non-ducted or ducted return air. For non-ducted return air systems, either the optional grille and frame assembly or the optional wall mount grille is recommended. For ducted return air systems with air conditioners or heat pumps, either providing an access panel in the duct or using the optional coil cabinet is recommended. The duct system must be properly sized so as to account for any additional external static pres­sure produced from the chosen filtering method.
AND DISCARD THIS FILTER.
3. With optional coil housing:
- see coil cabinet instructions for specific filtering methods.
Filtering Methods - Ducted Return Air
1. Without optional coil housing:
- install a filter with a minimum unrestricted medium area of 324 square inches in the duct above the coil that is accessible for monthly cleaning or replacement by home­owner.
2. With optional coil housing:
-install a filter with a minimum unrestricted medium area of 324 square inches in the duct above the coil that is accessible for monthly cleaning or replacement by home­owner.
Optional Duct Connectors for Downflow Systems
Duct connectors are recommended for heated air distribution in under-the-floor duct systems. With this system, furnaces may be installed on
NOTE: Refer to the instructions supplied with any additional accessories for further installa­tion details.
Filtering Methods - Non-Ducted Return Air
1. Without A/C or H/P uncased coil:
- use the filter supplied with the furnace; ensure that the filter is installed mat side down between the filter retainer and fur­nace top (see Figure 4).
2. With A/C or H/P uncased coil:
- use the optional coil filters; the filter sup­plied with the furnace is not used; REMOVE
FLOOR CAVITY
x
SUPPLY AIR DUCT
*Felt Seal
Corner
Spacers
Reducer
C
*Indicates only applicable for Finger Tab Duct Connector
*OPENING TO DUCT A= 13-1/4" (337 mm)
B= 10-3/4" (274 mm) WITH PLATE (C) REMOVED OPENING BECOMES 13-1/4” x 13-1/4”
Frame
Fasteners (4)
Grille
Furnace Filter
(not used with
A/C or H/P
Figure 4. Grille Support Frame and Grille
Assembly
TOP VIEW
19”
(483 mm)
A
B
19"
X
(483 mm)
Top of
Furnace
Figure 5. Duct Connector Selection (Non-Platinum)
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combustible flooring without a separate sub­base. Also, the furnace rear mounting plate (see Figure 3) supplied with the duct connec­tors is recommended for use with this type of installation.
Selecting Duct Connector
Non Platinum Duct Connector
1. Determine depth of floor cavity from sur­face of floor to top of supply air duct (see Figure 5).
2. Select appropriate model from Table 4 which matches X-dimension of floor cavity. To maximize air delivery, remove reducer (C in Figure 5) to obtain largest open area that will fit duct/floor construction. NOTE: Duct connectors may be installed in any one of four positions.
Platinum Duct Connector
1. The 14” round duct connector (903896) is designed to connect directly to a 14” flex­duct.
If “X” Use Duct Connector
floor cavity is: Model Part Number
Englis h Me t r i c ( m m ) Finger T ab Screw Dow n
7/8" 22 901987 904008
2" 51 901988 904009 4 1/4" 108 901989 904010 6 1/4" 159 901990 904011 8 1/4" 210 901991 904012
10 1/4" 260 901992 904013 12 1/4" 311 901993 904014
Table 4. Floor Cavity Sizes
Preparing Floor Opening(s)
1. Mark floor opening(s) as shown in Figure
6. Provide minimum clearances at rear and
right side walls of closet or alcove for
installation of furnace and wiring.
2. Cut floor opening on outside edge of marked line so that opening is slightly larger than area marked.
3. Additional provisions may be necessary for optional air conditioning or heat pump if refrigerant lines are installed elsewhere than at the front of the furnace.
4. The refrigerant and entrance supply open­ing dimensions may be adjusted ± 1/2”.
2-3/8" MIN (60 mm)
(432 mm)
23-3/4"
(603 mm)
(95 mm)
3/4"
(19 mm)
Furnace Outer Door
17"
3-3/4"
REAR WALL OF ENCLOSURE
Center Line
14-1/2"
(368 mm)
14-1/2"
(368 mm)
Optional Supply Wire
Entrance
(Not required
for Platinum)
(108 mm)
A/C Or HP
Optional
Refrigerant
"4-1/4 "5
(127 mm) "10
(254 mm)
Line
(86 mm)
20
"
(508 mm)
"3-3/8
6-1/4
(159 mm)
Furnace Outline
16-5/8"
(422 mm)
3" (76 mm)
"
Figure 6. Downflow Floor Cutout Locations (nominal dimensions)
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Page 11
Floor Opening
Refrigerant Line Opening
Mounting Plate
Cut Duct Opening 1/16th. Larger Than Plenum Connector
Rear Wall
Optional Supply Entrance
Cut-out Area
Supply Air Duct
Figure 7. Rear Mounting Plate
Secure Duct Connector & Mtg Plate With 2 Flat Head Screws or Nails At Dimpled Locations
Mounting Plate
Plenum
Refrigerant Line Opening
Supply Air Duct
Figure 8. Duct Connector (Non Platinum)
Installing Duct Connector
NOTE: The duct connector is designed for use
on ducts down to 12" wide. On typical ducts, the finger tab duct connector may be installed using Method B. On narrow ducts, there may be insufficient clearance to bend the tabs on two sides of the finger tab duct connector. In such cases, use Method C or D. For screw down duct connector use method E. For Platinum models always use method A.
Method A - Platinum Series
NOTE: Flex duct used must have a minimum
Rear Wall
Bend Connector Tabs Under Duct Opening
temperature rating of 200
° F and meet all
other applicable codes and standards.
1. Place duct connector through opening in floor. See Figure 9.
2. Connect 14” supply duct.
Method B
1. Place duct connector through floor opening with bottom tabs resting on top of supply air duct. Mark cutout area around inside of tabs.
2. Remove duct connector and cut out duct opening slightly larger than area marked.
3. If using optional rear mounting plate (sup-
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Page 12
Mounting Plate
Duct
Connector
Secure Duct Connector and Mounting Plate with 2 Flat-Head Screws or Nails
Figure 9. Platinum Duct Connector
plied with duct connector), install it to back edge of floor opening (see Figure 7). Re­install duct connector in floor opening. A shim may be used, if necessary, to ensure the furnace is level.
4. Secure duct connector to floor with two flat­head fasteners at dimpled locations (see Figure 8).
5. Secure connector to duct by bending bot­tom tabs under and up against duct sur­faces (see Figure 10).
TABS
14" Supply Connection
Method C
1. Attach tabs to sides of duct (one on each side) using sheet metal fasteners or other method, ensuring that the duct connector is secure and sealed to the duct (see Figure 11).
2. Seal the duct flap edges with an approved tape or compound for a leak-free joint.
Method D
1. Score and cut top of metal duct as indicated in Figure 12, Step 1 or Step 2. If using Step 1, also cut out metal from the shaded area “A”.
TABS
DUCT
1. INSERT DUCT CONNECTOR INTO DUCT CUT-OUT
Figure 10. Duct Connector Installation B
12
DUCT
2. BEND BOTTOM TABS OVER AND ONTO THE UNDER-
NEATH DUCT SURFACE
Page 13
2. Fold the duct flap “B” up (see Figure 12, Step 3).
3. At the front-to-back of duct run (see Figure 12, area “A”), bend the duct connector tabs and secure them directly to the duct.
4. At area “B”, bend the duct connector tabs up and back over, around the duct connec­tor (see Figure 12, step 3).
5. Fold/form the duct flap against the side of the duct connector and attach as shown (see Figure 12, Step 4). Use at least three staples on each duct flap OR... if a 2X block/ joist is not provided, use at least two sheet metal fasteners on each duct flap.
6. Seal the duct flap edges with an approved tape or compound for a leak-free joint.
Duct Connector
Narrow Duct
Duct
Figure 11. Alternate Duct
Connector Installation C
Method E
1. Apply a bead of caulking, mastic, or other approved sealant around bottom side of 1/2” flange and restrictor plate, when applicable.
2. Locate the duct connector over duct and carefully lower screw down duct connec­tor into place.
3. Once duct connector is located on duct, temporarily hold in place while fastening duct connector to the floor using flat head screws or nails. Be sure flanges of duct connector stay in contact with the duct.
4. Screw duct connector to duct making sure a seal is made between the duct and the duct connector. Additional screws may be added if required.
5. Cut away duct along edge of duct connec­tor flange allowing the center to drop into the duct. Remove section of duct with caution, as edges will be sharp.
Alcove Installation
1. Cut alcove rough openings to minimum dimensions shown in Figure 13.
2. Attach frame assembly with four fasteners (provided or equivalent) into pre-punched holes on top of furnace (see Figure 5).
3. At manufacturers discretion, if additional securement is required attach each side of frame assembly to alcove opening using holes provided.
STEP 1.
Fold Back Flap "B"
Cut- Out Area "A"
STEP 3.
Bend Duct Connector Tabs Up
and Over- (along length of duct)
"B"
"A" "A"
"B"
Fold Back Flap "B"
Duct
Cut- Out
Area"A"
Top of Duct
Duct Flap "B"
STEP 2.
Fold Back Flap"B"
Cut
Lines
STEP 4.
Staple Folded Duct
Flap (typ) to side of
Duct Connector
"B"
"B"
Fold Back Flap"B"
Duct
Duct
Figure 12. Alternate Duct Connector Installation D
13
Page 14
Coil Air
Filters
Wall
Panel
A/C or H/P
Coil
24 3/4"
(629 mm)
Floor
Furnace
Front
(508 mm)
20"
Return
Air
Grille
27"
(686 mm)
(1423 mm)
29"
( 737 mm)
18" Nearest Wall or Partition
Holes (4)
56"
Wall-Mount
Return Air Grille
Closet
Door
Figure 13. Typical Alcove Installation
4. Attach return air grille to frame assembly by hooking grille over flange on top of frame and into channel on bottom.
Closet Installation
NOTE: For closet installations, the return air
grille mounting frame is not used since the furnace is located inside the closet (see Figure 14 and 15).
1. Cut return air opening in desired position in door or wall, preferably above top of fur­nace. Refer to Table 1 for return air opening requirements.
2. Insert four fasteners, securing grille to door or wall.
Furnace Installation
1. Install 240V supply circuit(s) and 24V wir­ing to closet or alcove (see Figure 16 for appropriate locations).
2. Remove refrigerant line knockouts in fur­nace only when installing indoor coil of an air conditioner or heat pump system, or for hook-up of a VentilAire accessory when the furnace is used in the upflow position. Refer to instructions supplied with acces­sory equipment.
3. Remove unit front door and slide back until bottom slots in rear of unit engage with both tabs of optional rear mounting plate, OR... If mounting plate is not used, an equivalent method of securing the rear of the unit may
14
Figure 14. Typical Closet Installation
Provide min. 235 sq. in. (1516 cm ) open free area in front or side wall or in top of closet door
0" Side Clearance to Furnace Cabinet
6"
(152 mm)
CLOSET DOOR
Standard Closet Installation
Provide min. 250 sq. in. (1613 cm2 ) open free area in front or side wall or in top of closet door
0" Side Clearance to Furnace Cabinet
1"
(25 mm)
CLOSET DOOR
Special 1" Clearance
Figure 15. Closet Installation
Page 15
Low Voltage Wire Entrances
Power
Supply
Wire
Entrances
Power Supply Wire
Refrigerant
Line Knockouts
Blower Selector
Switch (EH Only)
Tie-Down Tab
(See Inset)
Entrances
Tie Down Tab
Low Voltage Wire Entrances
DOWNFLOW INSTALLATION UPFLOW INSTALLATION
Figure 16. Downflow and Upflow Installations
Refrigerant Line Knockouts
Blower Selector
Switch (EH Only)
be used as long as it prevents displace­ment during transport if used in a manufac­tured home.
NOTE: The furnace does not need to be hard up against the rear mounting plate. The tabs will engage into the slots and allow approximately 1/2” of furnace adjustment front to back and right to left.
4. Secure front of unit with one or more fas­teners at mounting hole(s) provided or at tie-down tab (see Figure 16).
Upflow Duct Connector
Furnace
Upflow Stand
Filters
Figure 17. Over-the-Floor Return Air
System with Upflow Stand
5. See Electrical System Installation to com­plete furnace installation.
TYPICAL INSTALLATION OF UPFLOW SYSTEMS
The following steps describe installation in­structions for an overhead supply duct system with a return air system that can be either over the floor (non-ducted) or through the floor (ducted).
NOTES:
• Before installing this furnace, consider all
clearances for the installation and future servicing of the furnace. Refer to Table 1.
• The 2 Wire Relay Control is NOT recom-
mended for upflow applications, instead, the AC/HP Relay Control (4-7 wire) should be used when converting some models to ac­cept an air conditioner. See Relay Control installation instructions for further details.
Return Air and Filtering Systems
Furnaces may be installed with non-ducted or ducted return air. For non-ducted systems with air conditioners or heat pumps, the following optional equipment is recommended: upflow stand, coil cabinet, upflow duct connector, and wall mount grille. For ducted systems with air conditioners or heat pumps, the following op­tional equipment is recommended: coil cabinet and upflow duct connector.
15
Page 16
NOTE: Refer to the instructions supplied with any additional accessories for further installa­tion details.
Filtering Methods - Non-Ducted Return Air
1. Without optional upflow stand: (see Figure 18)
-install a filter with a minimum unrestricted medium area of 324 square inches below the coil cabinet/furnace assembly that is accessible for monthly cleaning or replace­ment by the homeowner
2. With optional upflow stand: (see Figure 17)
-stand must use two filters; one is supplied with the stand and the other MUST be removed from the furnace and placed in the stand - see upflow stand instructions for additional details.
Filtering Methods - Ducted Return Air
1. Install a filter with a minimum unrestricted medium area of 324 square inches below the coil cabinet/furnace assembly that is accessible for monthly cleaning or replace­ment by the homeowner
Applications and Furnace Installation
NOTE: Remove refrigerant line knockouts in
furnace only when installing indoor coil of an air conditioning or heat pump system.
Over-the-Floor Return Air System (Non-Ducted)
1. If floor underneath furnace is made of com­bustible material, locate a pan fabricated of non-combustible material with 1" upturned flanges under furnace return air opening (see Figure 18).
2. Use optional upflow stand with filters or construct a suitably braced mounting plat­form in closet (see Figure 17 or 18).
3. Install 240V supply circuit(s) and 24V wir­ing to closet (see Figure 16 for appropriate locations).
4. Position optional coil cabinet onto upflow stand or mounting platform and secure with three or more fasteners.
5. Position furnace in upflow mode onto coil cabinet and secure with two or more fasten­ers.
6. Use optional upflow duct connector or field supplied connector to attach furnace to overhead supply duct. (see Figure 17)
7. Install return air grille in closet preferably at same level as upflow stand or below mount­ing platform (see Figure 18).
NOTE: Be certain to provide an adequate free return air area as described under Return Air Codes and Requirements and Closed-Off Space Requirements.
Refer to instructions supplied with accessory equipment.
Coil Cabinet
Air Filter
Braced Mounting Platform
Front Grille
Non-combustible Pan or Enclosure
WALL
FLOOR
Figure 18. Over-the-Floor Return Air
System
Through-the-Floor Return Air System (Ducted)
1. Prepare Floor Opening(s): a. Mark floor opening(s) as shown in Fig-
ure 19. Provide minimum clearances at rear and left side walls of closet for installation of furnace and wiring.
b. Cut floor opening on outside edge of
marked line so that opening is slightly larger than area marked.
c. Additional provisions may be necessary
for optional air conditioning if refrigerant lines are installed other than at the front of the furnace.
2. If return air duct is made of combustible material, locate a pan fabricated of non­combustible material with 1" upturned flanges under furnace return air opening.
3. Install 240V supply circuit(s) and 24V wir­ing to closet (see Figure 16 for appropriate locations).
4. Position optional coil cabinet over floor cutout and secure with three or more fas­teners.
16
Page 17
1 3/4" MIN
(45 mm)
REAR WALL OF ENCLOSURE
CENTER LINE
18 5/8" (474 mm)
23 3/4"
(604 mm)
3 1/8"
(80 mm)
3/4"
(20 mm)
Furnace
Outer Door
Figure 19. Upflow Floor Cutout Locations (nominal dimensions)
5. Position furnace onto coil cabinet and se­cure with two or more fasteners.
6. Use optional upflow duct connector or field supplied connector to attach furnace to overhead supply duct (see Figure 17).
(445 mm)
5 3/4"
(147 mm)
ELECTRICAL SYSTEM INSTALLATION
!
WARNING:
To avoid the risk of electrical shock, personal injury or death, disconnect all electrical power to the unit before performing any maintenance or service. The unit may have more than one electrical power supply.
Codes, Specifications, and Requirements
The wiring, installation, and electrical hookup of this furnace must comply with the National Electrical Code (or the Canadian Electrical Code) and all regulations of local authorities having jurisdiction. See Table 6a & 6b for mini­mum circuit ampacity, maximum over-current protection, and recommended wire size. See
17 1/2"
14" (356 mm)
For Optional A/C Or H/P
3"
(73 mm)
20"
(508 mm)
the unit wiring diagram for other wiring details. Supply-circuit requirements are as follows:
• -010 model is factory-wired for single-branch supply circuit only.
• -012 models are factory-wired for single­branch supply circuit (single-circuit kit in­stalled). Dual-branch circuit can be used by removing factory-installed single-circuit kit (see Figures 20 and 21).
• -015, -017, -020 and -023 models are factory-wired for dual-branch supply circuit. Single-branch circuit can be used by installing optional single-circuit kit .
!
IMPORT ANT:
Furnace Outline
Note: Circuit breakers installed within this unit are for short-circuit protection of the internal wiring and to serve as a disconnect. Circuit breakers installed within this unit DO NOT provide over-current protection of the supply wiring and therefore may be sized larger than the branch circuit protection.
17
Page 18
Connecting Supply Service Wires
1. Remove right-hand control panel (when viewing in downflow position).
2. Locate power supply hole plugs in side of unit and in bottom of unit. Remove appro­priate plug(s) or knockout opening appli­cable to recommended wire size(s).
3. Install listed cable connector(s) in opening(s). If metal-sheathed conduit is used for incoming power line(s), provide an approved metal clamp on conduit and secure it in entrance knockout.
4. Insert supply service wire(s) through cable connector(s) and connect wires to circuit breakers (Figures 20 and 21). NOTE: To install single-circuit kit, perform step 5. If single-circuit kit installation is not necessary, go to step 6.
5. To install single-circuit kit: a. Loosen lugs at supply side of circuit
breakers.
b. Remove cover from single-circuit kit (if
supplied).
c. Insert metal buss bars of kit into lugs of
circuit breaker.
d. Tighten lugs securely (45 in.-lbs.
recommended).
6. Connect service ground wire(s) to ground­ing lug(s) provided. One ground is required for each supply circuit used.
!
WARNING:
To avoid personal injury or property damage, make certain that the motor leads cannot come into contact with non-insulated metal components of the unit.
Blower Installation:
1. Turn off all electrical supply circuits to the furnace at the main service panel.
2. Remove furnace front door and switch furnace circuit breaker(s) to “OFF”.
Circuit
Breaker
Wire
Assemblies
(Factory
Installed)
Assemblies
Circuit Breaker
Bracket
Optional Single Circuit Adaptor Kit
60A
OFF
OFF
60A
ON
ON
Supply Service Wire Connection With Single Circuit Adaptor Kit
Figure 20. Installation of Optional Single Circuit Adaptor Kit
Circuit Breaker
Bracket
Circuit
Breaker
Wire
(Factory
Installed)
OFF
OFF
60A
60A
ON
ON
Supply Service
Wire Connection
Without Single Circuit Adaptor Kit
Figure 21. Installation of Supply Service Wires
18
Page 19
3. Disconnect the motor plug from the control panel receptacle.
4. Remove one screw from left side of blower and three screws from right side of blower; slide blower forward and remove.
5. Install new blower ensuring the side flanges engage under side mounting tabs (three on one side, one on the other) and the long tab in the rear.
6. Replace screws previously removed from blower.
7. Connect the motor plug to the control panel receptacle.
8. Switch circuit breaker(s) to “ON”, reinstall furnace front door, and turn on electrical supply circuits to the furnace.
Selecting Blower Speed
See Table 5 for the lowest speed approved for the heating output of the unit. Since the blower leads connect to the control box, blower speed selection is accomplished through use of the proper color-coded blower lead located inside the control box. The speed(s) set by the factory may be different from that shown on the wiring diagrams. See the unit control box for blower speed(s) set at factory.
!
IMPORT ANT:
If a relay box is installed, blower speeds for heating and cooling are set inside the relay box (see instructions included with relay box). The blower speed inside the furnace control box
must
be set to low or medium-low. Never change to a heating speed lower than that shown in Table 5.
Changing Blower Speed
E2EH: The selected heating blower lead is
attached to the wire lead attached to terminal 2 of the blower selector switch. a. Remove blower lead from the wire lead off
of terminal 2. b. Choose desired speed. c. Attach new blower lead to wire lead off
terminal 2 of blower selector switch. E2EB: The selected heating blower lead is
attached to the heating blower relay. The selected cooling blower lead is attached to the cooling blower relay. a. Remove heating blower lead from heating
blower relay. b. Choose desired speed and install new
blower lead onto blower relay for new
heating speed. c . Remove cooling blower lead from cooling
blower relay. d. Install new blower lead onto blower relay for
new cooling speed. See Table 7 for blower performance data.
One Speed for both Heating and Cooling
If you would like to have the same blower speed for both heating and cooling do the following: a. Remove the cooling blower lead from the
cooling relay and remove the heating blower
lead from the amp terminal on the heating
relay. b. Attach the white jumper wire (found in the
wire tie) to the cooling relay and the amp
terminal on the heating relay. c. Choose desired speed and attach that
blower lead to the amp terminal on the
heating relay.
Plug/ Receptacle Position Pin1 P i n2 Pin3 Pin4
2 Sp eed B l ower Low Hi gh - ­3 Sp eed B l ower (A l ternate) - Low Med High 4 Sp eed B l ower Low Med-Lo M ed-Hi Hi gh Control Box B l ower Lead Red Yel low B l ue B lack
Mini m um approved speed for all mo d els.
Table 5. Furnace Blower Speed Data
19
Page 20
Model
Number
E2E(*)
-010-HB
-012-HB
-015-HB
-015-HR
-017-HB
-020-HB
-023-HB
Supply Circuit
Total
Amperes
Maximum
Over-current
Rating
Minimum
Circuit
Ampacity
Copper Wire Size - See
Caution Below
60°C 90°C
(e.g., Ro mex) (e.g., SEU)
Ground
Wire
Size
Single 45.5 60 57 4 6 10
Single 52.1 70 65 4 6 8 Dual " A" 28. 0 40 35 8 8 10 Dual " B" 24. 2 30 30 10 10 10
Single 66.3 90 83 2 4 8 Dual " A" 35. 1 50 44 6 8 10 Dual " B" 31. 3 40 39 8 8 10
Single 71.3 90 89 2 4 8 Dual " A" 48. 0 60 60 4 6 10 Dual " B" 22. 5 30 28 10 10 10
Single 71.3 90 89 2 4 8 Dual " A" 48. 0 60 60 4 6 10 Dual " B" 22. 5 30 28 10 10 10
Single 87.1 125 109 0 2 6 Dual " A" 45. 5 60 57 4 6 10 Dual " B" 41. 7 60 52 4 6 10
Single 93.8 125 117 0 2 6 Dual " A" 48. 0 60 60 4 6 10 Dual " B" 45. 5 60 56 4 6 10
Low
Voltage
Thermostat
Wire Size
2-Wire
system
maximum
wire lengths:
24 Ga.= 55'
22 Ga.= 90' 20 Ga.= 140' 18 Ga.= 225'
4 or more
Wire
systems
maximum
wire lengths:
24 Ga.= 25' 22 Ga.= 45' 20 Ga.= 70'
18 Ga= 110'
* Can be H or B
CAUTION: When sizing the wire, you must follow the guidelines of the latest revision of the NEC. NM-B wire is equivalent to “Romex” cable. SEU is equivalent to service entry cable. For NEC type NM-B wire, you must size the wire using 60C ratings per NEC article
326.
Minimum overcurrent protection per NEC 424-3b not to be less than 125% of total amps for fixed resistance heat.
Table 6a. Electrical Specifications
Circuit "A" Circuit "B"
Model
Number Wire Gauge Wire Gauge
E2E (*) and T yp e Breaker S i ze and T yp e Breaker S i ze
-12-HB #8 NM-B 40 am p #10 NM-B 30 amp
-15-HB #8 SE U 50 amp #8 NM-B 40 amp
-15-HR #6 SE U 60 amp #10 NM-B 30 amp
-17-HB #6 SE U 60 amp #10 NM-B 30 amp
-20-HB #6 SE U 60 amp #6 SEU 60 amp
-23-HB #6 SE U 60 amp #6 SEU 60 amp
Table 6b. Recommended Electrical Application Guide for Dual Circuit Installations**
**Alternate wiring combinations can be used. Refer to the latest revision of the NEC for these appropriate alternate combinations.
20
Page 21
Installing Control Circuit Wiring
NOTE: Installation of a five-wire thermostat
circuit is recommended to provide for future addition of a heat/cool thermostat.
1. Install the 24V control-circuit cable through plastic bushing at either side of furnace.
a. For models without a relay box, connect
wires to furnace at blower plug pigtails (see wiring diagrams). Secure all connections with wire nuts.
b. For units with a relay box installed, make
wiring connections at relay box low-volt­age terminal board. (See relay box instal­lation instructions.)
2. Route control circuit wiring to wall thermostat and outdoor section, if installed. (See relay box installation instructions if applicable.)
3. Set anticipator per Table 8 or per the marking on the unit.
4. See Figure 31 (non-Platinum) and Figure 32 (Platinum) for E2EB thermostat con­nections.
SYSTEM CHECKOUT
Checking Installation
1. Refer to appropriate wiring diagram and recheck all wiring connections. Ensure that all connections are tight.
2. Check blower motor and relay box connectors for proper connection.
3. Reinstall control box cover(s).
4. Switch circuit breaker(s) to “ON” position.
5. Set furnace blower selector switch (see Figure 16) to “AUTO” (EH Units only).
6. Replace outer furnace door.
7. Check all duct connections and tape for air leakage.
Standard E2EH Blower with Filter, @ 0.3" ESP
Pin No. Speed CFM
#1 Low 840
#2 High 1160
4-Ton Blower with Coil and Coil and Filters, @ 0.3" ESP
Pin No. Speed CFM
#1 Low 880
#2 Med.-Low 1170
#3 Med.-High 1310
#4 High 1460
5-Ton Blower, with Coil and Coil Filters, @ 0.3" ESP
Pin No. Speed CFM
#1 Low 990
#2 Med.-Low 1320
Furnace Thermostat
Model Anti cipator Setting
EH-10, 12, 15 0.30
EH-17, 20, 23, 15 HR 0.60
EB-10, 12, 15 0.50
EB-17, 20, 23, 15 HR 0.75
Table 8. Anticipator Settings
ALL MODELS CLOSET ALCOVE
Front ‡ 6" 18"
Back 0" 0"
Sides 0"† 0"†
Top 0" 0"
Top and Sides of Duct 0" 0"
Bottom of Duct 0" 0"
‡ Service Clearance † For upflow application using upflow stand, 1" minimum per side.
#3 Med.-High 1620
#4 High 1790
Table 7. Blower Performance
Table 9. Clearances
21
Page 22
CB-A
60A
ON
OFF
Circuit A
Line
Voltage
GRD Ground
Supply
CIRCUIT
BREAKER
Org. 6
C
1
Cont
3
5
Grey
CB-A
IFM
4
Black
3
Blue
L
H
1
2
Red
Yellow
IFS
IFS
E
Cont 1
240V
Top - 10.0
Cont 1
LS
Transformer
24V
2
Fuse
4
(See Note 7)
Grey Pig-Tail
White Pig-Tail
Red Pig-Tail
RED
ORANGE
RED
BLACK
BLACK
Legend:
CB – Circuit Breaker
E – Heater Element
IFS – Fan Switch
Cont – Contactor
BLACK
RED
– Control Plug
– Fan Plug
LS – Limit Switch
IFM – Fan Motor
WARNING:
!
Switch circuit breakers to
the OFF position before
servicing the furnace.
ground.
sory Installation Instructions for further details.
6) Not suitable for use on systems exceeding 120V to
7) This wire is used with some accessories. See acces-
installed refer to installation instructions.
stat connections.
NOTES:
1) See unit data label for recommended supply wire sizes.
2) Thermostat anticipator setting: 0.30 Amps.
3) To change blower speeds on units without a relay box
4) Refer to furnace and/or relay box installation for thermo-
22
with 105°C thermoplastic copper wire of the same gauge.
5) If any wire in this unit is to be replaced it must be replaced
654
GREY
321
WHITE
RED
C
L
H
BLOWER
SWITCH 1
3
2
BLACK
YELLOW
RED
1
BLACK
2 3 4 5 6
ORANGE
BLOWER
321
1 2 3 4 5 6
SPEED
SELECTOR
LEADS
BROWN
654
BLUE
BLACK
RED
YELLOW
GREY
GREY
RED
VIOLET
24V
240V
TRANSFORMER
WHITE
Figure 22. E2EH 010 Wiring Diagrams
ELEMENTS
TOP ELEMENTS, 10.0 KW
BLACK
BLACK
LIMIT
WHITE
CONTACTOR
GREY
Page 23
Single
240V
Cont1
CB-A
CB-A
CB-B
CB-B
Transformer
Top - 11.6/15.0
6
E
24V
Red Pig-Tail
White Pig-Tail
2
4
Org.
3
(See Note 7)
Grey Pig-Tail
E
Fuse
Cont
1
LS
2
3
4
5
1
Grey
Black
Blue
Yellow
Red
H
L
C
IFM
IFS
IFS
Supply
Legend:
CB – Circuit Breaker
E – Heater Element
IFS – Fan Switch
(standard)
Line
Ground
– Control Plug
– Fan Plug
Cont – Contactor
LS – Limit Switch
Dual
Supply
Voltage
Ground
IFM – Fan Motor
(optional)
Line
Voltage
Ground
WARNING:
!
Switch circuit breakers to
the OFF position before
servicing the furnace.
ground.
accessory Installation Instructions for further de-
tails.
6) Not suitable for use on systems exceeding 120V to
7) This wire is used with some accessories. See
RED
ON
60A
OFF
BLACK
ORANGE
RED
RED
60A
OFF
ON
BLACK
OR
GRD
CIRCUIT
BREAKERS
BLACK
Circuit B
ON
60A
OFF
GRD
Circuit A
ON
60A
OFF
GRD
NOTES:
1) See unit data label for recommended supply wire sizes.
2) Thermostat anticipator setting: 0.30 Amps.
to installation instructions.
stat connections.
3) To change blower speed on units without a relay box refer
4) Refer to furnace and/or relay box installation for thermo-
with 105°C thermoplastic copper wire of the same gauge.
5) If any wire in this unit is to be replaced it must be replaced
Figure 23. E2EH 012, 015 Wiring Diagrams
C
321
GREY
WHITE
RED
L
H
BLOWER
SWITCH
1
2
BLACK
YELLOW
654
321
654
GREY
1
1
RED
2
2
BLACK
3 4 5 6
ORANGE
BLOWER
SPEED
3
3 4
BLUE
5
6
BLACK
SELECTOR
LEADS
BROWN
RED
YELLOW
GREY
RED
TRANSFORMER
240V
VIOLET
24V
BLACK
BLACK
TOP ELEMENTS, 11.6/15 KW
WHITE
WHITE
GREY
LIMIT
CONTACTOR
23
Page 24
WARNING:
60A
ON
OFF
GRD
Single
Supply
(optional)
OR
Circuit A
Circuit B
GRD
GRD
Ground
Dual
Supply
60A
60A
ON
ON
OFF
OFF
Ground
Line
Voltage
Ground
Line
Voltage
60A
ON
OFF
CIRCUIT
BREAKERS
240V
Cont 1
CB-A
CB-A
CB-B
CB-B
Transformer
Bottom -
5.4 Top - 10.6
E
Cont 1
IFS
Cont 2
24V
Red Pig-Tail
White Pig-Tail
2
4
6 Org.
3
(See Note 7)
Grey Pig-Tail
E
Fuse
Cont
1
LS
Cont
2
LS
IFS
2
3
4
5
1
Grey
Black
Blue
Yellow
Red
H
L
C
IFM
!
Switch circuit breakers to
the OFF position before
servicing the furnace.
RED
BLACK
RED
ORANGE
BLACK
RED
Legend:
BLACK
CB – Circuit
Breaker
E – Heater Element
IFS – Fan Switch
Cont – Contactor
BLACK
RED
– Control Plug
– Fan Plug
LS – Limit Switch
IFM – Fan Motor
ground.
accessory Installation Instructions for further de-
tails.
6) Not suitable for use on systems exceeding 120V to
7) This wire is used with some accessories. See
24
NOTES:
1) See unit data label for recommended supply wire sizes.
2) Thermostat anticipator setting: 0.6 Amps.
3) To change blower speed on units without a relay box refer
to installation instructions.
stat connections.
4) Refer to furnace and/or relay box installation for thermo-
with 105°C thermoplastic copper wire of the same gauge.
5) If any wire in this unit is to be replaced it must be replaced
Figure 24. E2EH 017, E2EH 015 HR Wiring Diagrams
C
GREY
RED
L
H
BLOWER
1
BLACK
3
2
WHITE
1
SWITCH
2
YELLOW
3
1
RED
2
BLACK
3
4
5 6
ORANGE
BLOWER
6 5
2
4
1
1 2 3 4 5 6
SPEED
SELECTOR
LEADS
BROWN
BLUE
BLACK
YELLOW
RED
GREY
GREY
RED
240V
TRANSFORMER
VIOLET
24V
TOP ELEMENT, 10.6 KW
WHITE
BLACK
BLACK
CONTACTOR
WHITE
WHITE
GREY
BOTTOM ELEMENT, 5.4 KW
LIMIT
BLACK
LIMIT
WHITE
CONTACTOR
GREY
65
4
3
Page 25
CB-B
CB-B
E
Cont 2
Top -
Cont 2
CB-A
5
Grey
10.0/11.6
CB-A
IFM
4
Black
3
Blue
6 Org.
C
H
2
Yellow
L
1
Red
IFS
IFS
E
Cont 1
240V
Btm - 10.0
Cont 1
WARNING:
!
Switch circuit breakers to
3
2
1
Cont
Cont
(See Note 7)
Transformer
24V
LS
LS
2
Fuse
4
Grey Pig-Tail
White Pig-Tail
Red Pig-Tail
Line
Voltage
Circuit B
ON
60A
OFF
ORANGE
RED
BLACK
the OFF position before
servicing the furnace.
Dual
Supply
Ground
GRD
60A
RED
RED
Line
Voltage
Ground
Circuit A
ON
OFF
BLACK
BLACK
IFS – Fan Switch
E – Heater Element
Legend:
CB – Circuit Breaker
Single
Supply
OR
ON
60A
GRD
CIRCUIT
OFF
BREAKERS
BLACK
RED
– Control Plug
– Fan Plug
Cont – Contactor
LS – Limit Switch
IFM – Fan Motor
(optional)
Ground
ON
60A
OFF
GRD
654
321
GREY
WHITE
ground.
accessory Installation Instructions for further de-
tails.
6) Not suitable for use on systems exceeding 120V to
7) This wire is used with some accessories. See
RED
C
L
H
BLOWER
SWITCH
1
1
RED
2
BLACK
3
4
5 6
ORANGE
3
2
RED
BLACK
321
654
BLACK
LIMIT
LIMIT
WHITE
GREY
BLACK
BOTTOM ELEMENT, 10.0 KW
CONTACTOR
1 2 3 4 5 6
BLUE
BLACK
YELLOW
RED
GREY
GREY
RED
240V
TRANSFORMER
VIOLET
24V
TOP ELEMENT, 10.0/11.6 KW
WHITE
WHITE
BLACK
BLACK
WHITE
CONTACTOR
GREY
to installation instructions.
stat connections.
with 105˚C thermoplastic copper wire of the same gauge.
NOTES:
1) See unit data label for recommended supply wire sizes.
2) Thermostat anticipator setting: 0.6 Amps.
3) To change blower speed on units without a relay box refer
4) Refer to furnace and/or relay box installation for thermo-
5) If any wire in this unit is to be replaced it must be replaced
Figure 25. E2EH 020, 023 Wiring Diagrams
BROWN
BLACK
YELLOW
25
Page 26
!
60A
ON
OFF
Circuit A
Line
Voltage
GRD
Ground
Supply
CIRCUIT
BREAKER
CB-A
4 Speed
5
Grey
IFM
H
4
Black
MH
3
Blue
Org.6
C
ML
2
Yellow
L
Red
1
Cont
IFR1
IFR2
LS
Transformer
1
E
240V
2
24V
3
5
Legend:
CB – Circuit Breaker
E – Heater Element
IFR – Fan Relay
Cont – Contactor
– Control Plug
– Fan Plug
LS – Limit Switch
IFM – Fan Motor
Top - 10.0
IFR1
IFR2
Cont 1
Cont 1
(See note 8)
Red Jumper Wire
CB-A
GREEN
321
65
GREY
WHITE
4
ground.
accessory Installation Instructions for further de-
tails.
6) Not suitable for use on systems exceeding 120V to
7) This wire is used with some accessories. See
RED
Fuse
White Pig-Tail
4
321
654
Green Pig-Tail
Grey Pig-Tail
Red Pig-Tail
RED
ORANGE
BLACK
BLACK
RED
RED
TOP ELEMENT, 10.0 KW
BLACK
WHITE
WARNING:
Switch circuit breakers to
BLACK
BLACK
the OFF position before
servicing the furnace.
to installation instructions.
stat connections.
with 105°C thermoplastic copper wire of the same gauge.
NOTES:
1) See unit data label for recommended supply wire sizes.
2) Thermostat anticipator setting: 0.50 Amps.
3) To change blower speed on units without a relay box refer
4) Refer to furnace and/or relay box installation for thermo-
26
5) If any wire in this unit is to be replaced it must be replaced
BLUE
YELLOW
BLACK
RED
GREEN
GREY
GREY
GREY
RED
VIOLET
24V
240V
TRANSFORMER
C
MH
H
L
ML
YELLOW
RED
YELLOW
BLUE
BLACK
ORANGE
(See Note 7)
BLOWER RELAYS
GREEN
GREY
12345
1 2 3 4 56
6
WHITE
BLACK
Figure 26. E2EB 010 Wiring Diagrams
LIMIT
WHITE
CONTACTOR
GREY
Page 27
WARNING:
IFR1
Cont
1
LS
IFR2
240V
Cont 1
CB-A
CB-B
CB-B
Transformer
Top - 11.6/15.0
E
24V
Red Pig-Tail
White Pig-Tail
Green Pig-Tail
Grey Pig-Tail
2
4
3
5
E
Fuse
CB-A
Red Jumper Wire
(See note 8)
IFR1
IFR2
Grey
Black
Blue
Yellow
Red
6 Org.
2
3
4
5
1
ML
C
IFM
H
MH
L
4 Speed
!
Switch circuit breakers to
the OFF position before
servicing the furnace.
– Control Plug
– Fan Plug
LS – Limit Switch
Legend:
CB – Circuit Breaker
ground.
accessory Installation Instructions for further de-
tails.
6) Not suitable for use on systems exceeding 120V to
7) This wire is used with some accessories. See
IFM – Fan Motor
E – Heater Element
IFR – Fan Relay
Cont – Contactor
GREEN
GREY
WHITE
RED
321
Dual
Supply
Line
ON
60A
OFF
RED
BLACK
321
654
654
Voltage
Ground
Circuit B
GRD
ORANGE
Line
Voltage
Ground
Circuit A
ON
60A
GRD
OFF
CIRCUIT
BLACK
RED
RED
TOP ELEMENT, 11.6/15 KW
WHITE
OR
BREAKERS
BLACK
BLACK
BLACK
Single
ON
60A
OFF
Supply
(optional)
ON
60A
OFF
Ground
GRD
NOTES:
1) See unit data label for recommended supply wire sizes.
2) Thermostat anticipator setting: 0.50 Amps.
to installation instructions.
stat connections.
3) To change blower speed on units without a relay box refer
4) Refer to furnace and/or relay box installation for thermo-
with 105°C thermoplastic copper wire of the same gauge.
5) If any wire in this unit is to be replaced it must be replaced
WHITE
BLUE
YELLOW
BLACK
RED
GREEN
GREY
GREY
GREY
RED
VIOLET
24V
240V
TRANSFORMER
C
H
L
ML
MH
YELLOW
RED
YELLOW
BLUE
BLACK
(See Note 7)
BLOWER RELAYS
GREEN GREY
1
2
34
5 6
ORANGE
12345
6
BLACK
Figure 27. E2EB 012 Wiring Diagrams
LIMIT
WHITE
CONTACTOR
GREY
27
Page 28
WARNING:
IFR1
Cont
1
LS
IFR2
240V
Cont 1
CB-A
CB-B
CB-B
Transformer
Top - 11.6/15.0
E
24V
White Pig-Tail
Green Pig-Tail
Grey Pig-Tail
2
4
3
5
E
Fuse
CB-A
Red Jumper Wire
(See note 8)
IFR1
IFR2
Grey
Black
Blue
Yellow
Red
6 Org.
2
3
4
5
1
ML
C
IFM
H
MH
L
4 Speed
!
Switch circuit breakers to
the OFF position before
servicing the furnace.
– Control Plug
– Fan Plug
LS – Limit Switch
Legend:
CB – Circuit Breaker
ground.
accessory Installation Instructions for further de-
tails.
6) Not suitable for use on systems exceeding 120V to
7) This wire is used with some accessories. See
IFM – Fan Motor
E – Heater Element
IFR – Fan Relay
Cont – Contactor
GREEN
GREY
WHITE
RED
321
Dual
Supply
Line
60A
RED
BLACK
321
654
654
Voltage
Ground
Circuit B
ON
GRD
OFF
ORANGE
Line
Voltage
Ground
Circuit A
ON
60A
GRD
OFF
CIRCUIT
BREAKERS
BLACK
RED
RED
BLACK
TOP ELEMENT, 11.6/15 KW
WHITE
OR
BLACK
BLACK
Single
ON
60A
OFF
Supply
(optional)
ON
60A
OFF
Ground
GRD
NOTES:
28
1) See unit data label for recommended supply wire sizes.
2) Thermostat anticipator setting: 0.50 Amps.
3) To change blower speed on units without a relay box refer
to installation instructions.
stat connections.
4) Refer to furnace and/or relay box installation for thermo-
5) If any wire in this unit is to be replaced it must be replaced
with 105°C thermoplastic copper wire of the same gauge.
WHITE
BLUE
YELLOW
BLACK
RED
GREY
GREEN
RED
VIOLET
GREY
240V
TRANSFORMER
GREY
C
H
L
ML
MH
YELLOW
RED
YELLOW
BLUE
BLACK
(See Note 7)
BLOWER RELAYS
1 2 34
5 6
ORANGE
GREEN GREY
12345
6
BLACK
Figure 28. E2EB 015 Wiring Diagrams
LIMIT
WHITE
CONTACTOR
GREY
24V
Page 29
CB-B
Org. 6
Cont
1
2
Cont
CB-B
E
Bottom - 5.4
Cont 2
IFM
4 Speed
H
MH
5
3
4
Blue
Grey
Black
(See note 8)
Red Jumper Wire
IFR1
CB-A CB-A
LS – Limit Switch
C
L
ML
1
2
Red
Yellow
IFR2
– Control Plug
– Fan Plug
Transformer
240V
E
Top - 10.6
Cont 1
Cont 1
IFM – Fan Motor
24V
LS
LS
2
Fuse
4
IFR1
IFR2
5
Green Pig-Tail
White Pig-Tail
Red Pig-Tail
3
Grey Pig-Tail
Line
ON
60A
OFF
RED
BLACK
Dual
Voltage
Ground
Circuit B
GRD
RED
ORANGE
Supply
Line
Voltage
Circuit A
ON
60A
OFF
BLACK
BLACK
Ground
GRD
CIRCUIT
BREAKERS
RED
WARNING:
!
Switch circuit breakers to
Single
Supply
(optional)
OR
ON
ON
60A
60A
OFF
OFF
BLACK
the OFF position before
servicing the furnace.
Ground
GRD
Legend:
CB – Circuit Breaker
E – Heater Element
IFR – Fan Relay
Cont – Contactor
GREEN
GREY
65
3
WHITE
2
4
L
ML
MH
YELLOW
1
RED
RED
YELLOW
BLUE
BLACK
ORANGE
(See Note 7)
BLOWER RELAYS
GREEN
ground.
accessory Installation Instructions for further de-
tails.
6) Not suitable for use on systems exceeding 120V to
7) This wire is used with some accessories. See
C
H
to installation instructions.
stat connections.
with 105°C thermoplastic copper wire of the same gauge.
NOTES:
1) See unit data label for recommended supply wire sizes.
2) Thermostat anticipator setting: 0.75 Amps.
3) To change blower speed on units without a relay box refer
4) Refer to furnace and/or relay box installation for thermo-
5) If any wire in this unit is to be replaced it must be replaced
GREY
RED
321
65
4
GREY
1
12345 2 34
5 6
6
BLACK
BLACK
WHITE
RED
BLUE
YELLOW
GREY
GREY
GREEN
RED
240V
TRANSFORMER
VIOLET
24V
TOP ELEMENT, 10.6 KW
WHITE
CONTACTOR
BLACK
BLACK
WHITE
WHITE
GREY
LIMIT
LIMIT
BLACK
BOTTOM ELEMENT, 5.4 KW
WHITE
GREY
CONTACTOR
Figure 29. E2EB 017, E2EB 015 HR Wiring Diagrams
29
Page 30
CB-B
CB-A
6 Org.
Cont
1
2
Cont
CB-B
E
Cont 2
Top -
Cont 2
C
IFM
4 Speed
L
H
ML
MH
5
1
2
3
4
Red
Blue
Grey
Black
(See note 8)
Red Jumper Wire
CB-A
Yellow
IFR2
IFR1
10.0/11.6
WARNING:
!
Switch circuit breakers to
2
Fuse
IFR2
Green Pig-Tail
White Pig-Tail
4
Transformer
LS
24V
LS
240V
E
Btm - 10.0
Cont 1
Cont 1
the OFF position before
servicing the furnace.
IFR1
3
5
Grey Pig-Tail
Red Pig-Tail
RED
Line
Voltage
Circuit B
ON
60A
OFF
BLACK
Dual
Ground
GRD
ORANGE
Supply
Line
Voltage
Circuit A
ON
60A
OFF
BLACK
BLACK
RED
RED RED
Cont – Contactor
E – Heater Element
Legend:
Ground
IFR – Fan Relay
CB – Circuit Breaker
Single
Supply
(optional)
OR
ON
60A
60A
OFF
GRD
CIRCUIT
BREAKERS
RED
BLACK
OFF
– Control Plug
– Fan Plug
LS – Limit Switch
ON
IFM – Fan Motor
Ground
GRD
GREEN
321
654
GREY
WHITE
ground.
accessories. See
accessory Installation
Instructions for further
details.
6) Not suitable for use on systems exceeding 120V to
7) This wire is used with some
to installation instructions.
stat connections.
with 105˚C thermoplastic copper wire of the same gauge.
NOTES:
1) See unit data label for recommended supply wire sizes.
2) Thermostat anticipator setting: 0.75 Amps.
3) To change blower speed on units without a relay box refer
4) Refer to furnace and/or relay box installation for thermo-
5) If any wire in this unit is to be replaced it must be replaced
C
H
L
ML
MH
YELLOW
RED
RED
YELLOW
BLUE
BLACK
ORANGE
(See Note 7)
BLOWER RELAYS
GREEN
GREY
321
654
TOP ELEMENT, 10.0/11.6 KW
BLACK
WHITE
GREY
1
12345 2 34
56
6
BLACK
BLACK
WHITE
RED
BLUE
YELLOW
GREEN
RED
VIOLET
GREY
240V
TRANSFORMER
GREY
BLACK
CONTACTOR
24V
BLACK
WHITE
GREY
BLACK
LIMIT
LIMIT
BLACK
BOTTOM ELEMENT, 10.0 KW
CONTACTOR
GREY
Figure 30. E2EB 020, 023, and 023 - 5 Ton Wiring Diagrams
30
Page 31
5-Wire Thermostat
W Y RC RH G
4-Wire Thermostat
W Y R G
Wire nuts
White
Grey
Red
Green
1 2 3 4 5 6
E2EB FURNACE Control Plug
(6-pin matrix)
2-Wire Thermostat
W R
White
Grey
Unstripped
Red
Wires
Green
Wire nuts
1 2 3 4 5 6
E2EB FURNACE Control Plug
(6-pin matrix)
Figure 31. E2EB Thermostat Connection
Wire from furnace to Platinum unit
To A/C
Wire nuts
White
Grey
1 2 3 4 5 6
E2EB FURNACE Control Plug
(6-pin matrix)
Heat Pump Thermostat
GRW2CEOY
Green
White
Wire nuts
Red
1 2 3 4 5 6
E2EB FURNACE Control Plug
(6-pin matrix)
To A/C
Red
Green
Grey
Typical AC
To H/P
Red and white t-stat wire connected by OEM
Platinum installer disconnects white and red t-stat wires
PLATINUM Grey or Green White Orange or Red Yellow
PLATINUM
Black
Yellow
Y
THERMOSTAT
Wire from furnace to Platinum unit
Green White Red Yellow or Blue
FURNACE
Grey White Red Green
Yellow or Blue
RGW
White Green Red
Wire from thermostat to furnace
Typical HP
Green White Red Yellow or Blue
FURNACE
Grey White Red Green
Figure 32. E2 Furnace Low Voltage Wiring if Installed with Platinum Series Models
R
GW
Y
THERMOSTAT
Yellow or Blue
White Green Red
Wire from thermostat to furnace
31
Page 32
Furnace Inspection Report
Ple ase Write I n Appropriate
Response Electrical Wiring (If single c ircuit, write “N/A” in circuit B) Breaker Si ze? Furnace Wi re S i z e ? Thermost at Wire Size?
Elect rical Is the furnac e gr ounded properl y? Yes No N/A Is wiring routed s afely with approv e d connecto rs? Yes No N/A
Closet Installation Is fro nt cl earance a m i nimum of 6 inches? Yes No N/A Is ret urn ai r open i ng a m i ni mum of 235 sq. i nches? Yes No N/A Is fro nt cl earance le ss than 6 in ches (mini m um of 1 i nch)? Yes No N/A Is ret urn ai r open i ng a m i ni mum of 250 sq. i nches? Yes No N/A Does the f urnace have t he 5-t o n A C coi l i nst al led? Yes No N/A Is the return air open i ng a mini m um of 390 sq inches ? Yes No N/A
Pl enum ( B ase) Connect or Is mounting pl ate s ecured properl y? Yes No N/A Is fur nace lo cke d and secured in front? Yes No N/A Is plenum free o f debris? Yes No N/A Has pl en um ope ni ng be en reduced in size t o accomm odate of fs et? Yes No N/A Has pl en um spacer been remo ved if duc t s iz e i s large e nou gh? Yes No N/A
Circu i t A
Pl ease Circle A p propri ate
Response
Circui t B
Testing Is s om eo ne i n the pl an t trained to perf orm du ct tes ts ? Yes No N/A
VentilAire III __ IV __ Is Ve nt i lAi re duct connecte d prope rly to f urnace? Yes No N/A Is depres suri zat i on vent (i f requi red) install ed proper l y? Yes No N/A Is roof ass embly inst al l ed properl y? Yes No N/A Is roof ass embly a mi n i m um o f 3 inches from any ot her vent s? Y es No N/A
General Is filter in place? Yes No N/A Is owner’s pac ket i n cluded ? Yes No N/A Checked s torage area for dam age t o product an d prope r st orage? Yes No N/A Is inst al l ation i n acc ord ance with inst al l ation i nst ruct i ons? Y es No N/A
Comments
INSTALLER: Do Not Discard These Instructions
After completing the installation, return these instructions
to the Homeowner’s Package for owner-user’s future reference.
Complies with H.U.D. Manufactured Home Construction & Safety Standards.
O’Fallon, MO
¢708172'¤
708172A
708172A (Replaces 7082360)
Specifications and illustrations subject to change
without notice and without incurring obligations.
Printed in U.S.A. (08/04)
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