NordicTrack NTSY73690 Owner's Manual

¨
USERÕS MANUAL
Model No. NTSY73690 Serial No.
The serial number is found in the location shown below. Write the serial number in the space above.
Read all precautions and instruc­tions in this manual before using this equipment. Save this manu­al for future reference.
Serial Number Decal
QUESTIONS?
As a manufacturer, we are committed to providing com­plete customer satisfaction. If you have questions, or if there are missing parts, we will guar­antee complete satisfaction through direct assistance from our factory.
TO AVOID UNNECESSARY DELAYS, PLEASE CALL DIRECT TO OUR TOLL-FREE CUSTOMER HOT LINE. The trained technicians on our cus­tomer hot line will provide immediate assistance, free of charge to you.
CUSTOMER HOT LINE:
1-888-825-2588
Mon.ÐFri., 6 a.m.Ð6 p.m. MST
Visit our website at
www.nordictrack.com
new products, prizes,
fitness tips, and much more!
Patent Pending
2
Important Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Weight Resistance Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Cable Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Trouble-shooting and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Ordering Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover
Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover
Note: A Part List/Exploded Drawing and a Part Identification Chart are attached in the center of this manual.
Table of Contents
Important Precautions
1. It is the responsibility of the owner to ensure that all users of the home gym are adequately informed of all precautions.
2. Read all instructions in this manual and in the accompanying literature before using the home gym.
3. The home gym is intended for home use only. Do not use the home gym in a commercial, rental or institutional setting.
4. Use the home gym only on a level surface. Cover the floor or carpet beneath the home gym for protection.
5. Inspect and tighten all parts often. Replace any worn parts immediately.
6. Make sure that the cables remain on the pul­leys at all times. If the cables bind while you are exercising, stop immediately and make sure the cables are on all of the pulleys.
7. Always stand on the foot plate when perform­ing an exercise that could cause the home gym to tip.
8. Keep hands and feet away from moving parts.
9. Keep children under the age of 12 and pets away from the home gym at all times.
10. Always wear athletic shoes for foot protec­tion when exercising.
11. Never release the press arms, butterfly arms, leg lever, lat bar, row bar, or ab strap while weights are raised. The weights will fall with great force.
12. If you feel pain or dizziness while exercising, stop immediately and begin cooling down.
13. Always disconnect the lat bar, row bar, or ab strap from the home gym when performing exercises that do not use these attachments.
14. The decal shown at the right has been attached to the home gym in the two locations shown on page 3. If a decal is miss­ing or illegible, please call toll-free 1-888-825-2588 to order a free replacement decal. Apply the decal in the location shown.
WARNING: To reduce the risk of serious injury, read the following important precautions
before using the home gym.
WARNING: Before beginning this or any exercise program, consult your physician. This is especially important for persons over the age of 35 or persons with pre-existing health problems. Read all instructions before using. ICON assumes no responsibility for personal injury or property damage sustained by or through the use of this product.
3
ASSEMBLED DIMENSIONS: Height: 78 in. Width: 78 in. Depth: 60 in.
Low Pulley Station
Foot Plate
Curl Pad
Press Arms
Seat
Backrest
Butterfly Arms
WARNING DECAL
WARNING
DECAL
Ab Pulley
Station
Weight Stack
Leg Lever
Row Bar
Thank you for selecting the innovative and versatile NordicTrack¨GRT470 home gym. The NordicTrack GRT470 offers a large selection of weight stations designed to develop every major muscle group of the body. Whether your goal is to tone your body, build dramatic muscle size and strength, or improve your cardiovascular system, the NordicTrack GRT470 will help you to achieve the results you want.
For your benefit, read this manual carefully before using the Nordictrack GRT470. If you have addition-
al questions, please call our Customer Service Department toll-free at 1-888-825-2588, Monday through Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please note the product model number and serial number before calling. The model number is NTSY73690. The serial number can be found on a decal attached to the home gym (see the front cover of this manual).
Before reading further, please familiarize yourself with the parts that are labeled in the drawing below.
Before You Begin
Foam Pads
Backrest
High Pulley
Station
Lat Bar
Shroud
4
Note: This introduction will save you more time than it takes to read it!
Identifying Parts
To help you identify the small parts used in assem­bly, we have included a PART IDENTIFICATION CHART located in the center of this manual. Place the chart on the floor or work table and use it to quickly identify different parts as you open the pack­ages for each step. Note: Some small parts may have been pre-attached for shipping. If a part is not in the parts bag, check to see if it has been pre-attached.
Orienting Parts
As you assemble this product, be sure that all parts are oriented as shown in the drawings.
Tightening Parts
Tighten all parts as you assemble them, unless instructed to do otherwise.
Tools Required for Assembly
Assembly requires the following tools (not included):
¥ Two (2) adjustable wrenches
¥ One (1) standard screwdriver
¥ One (1) phillips screwdriver
¥ One (1) rubber mallet
¥ Lubricant, such as grease or petroleum jelly,
and soapy water
¥ Tape, such as clear tape or masking tape
Assembly will be more convenient if you have a socket set, a set of open-end or closed-end wrenches or a set of ratchet wrenches.
Some assembly steps require two people.
Giving Yourself a Good Start
Before you begin the assembly process, take time to complete the steps outlined here.
Clearing a Workspace
Clear a workspace that is large enough to hold all parts and allow you to walk all the way around the assembled equipment.
Unpacking the Box
To make the assembly process as smooth as possi­ble, we have broken it into separate stages. All parts used in each stage are found in individual packages in the shipping box. Place all parts in a cleared area and remove the packing materials. Do not dispose of the packing materials until assembly is completed. Important: Wait until you begin
each assembly stage to open the parts bag labeled for that assembly stage.
Assembly
Making Things Easier for Yourself
Everything in this manual is designed to ensure that the home gym can be assembled success­fully by anyone. However, it is important to rec­ognize that the home gym is a sophisticated product with many small parts. The assembly process will take timeÑpossibly several hours. Most people find that by setting aside plenty of time, and by deciding to make the task enjoy­able, assembly will go smoothly.
The Four Stages of the Assembly Process
Frame Assembly
You will begin by assembling the base and the upright frames that serve as the skeleton of the home gym.
Arm Assembly
Next, you will assemble the press arms and the butterfly arms.
Cable Assembly
During this stage you will assemble the cables and pulleys that connect the moving arms with each other and with the weights.
Seat Assembly
Finally, you will assemble the seats and backrests.
1. Before beginning, make sure that you have read
and understood the information on page 4.
Locate and open the parts bags labeled ÒFRAME ASSEMBLY METALÓ and ÒFRAME ASSEMBLY PLASTIC.Ó
See drawing 1a. Press a 2Ó Square Inner Cap (28)
into each end of the Butterfly Base (4).
Insert four 5/16Ó x 2 1/2Ó Carriage Bolts (92) up through the indicated holes in the Butterfly Base (4).
Note: If the Bolts fall out, secure them by putting a small piece of tape over the head of each Bolt.
Place the Butterfly Base flat on the floor.
Insert two 5/16Ó x 2 1/2Ó Carriage Bolts (92) up through the indicated holes in the Weight Base (5). Place the Weight Base flat on the floor.
See drawing 1b. Attach the Weight Base (5) to the Butterfly Base (4) with two 5/16Ó x 2 3/4Ó Bolts (89), two 5/16Ó Washers (36), and two 5/16Ó Nylon Locknuts (64).
1a
1b
2. See drawing 2a. Press a 2Ó Square Inner Cap (28)
into each end of the Press Base (6).
Insert four 5/16Ó x 2 1/2Ó Carriage Bolts (92) up through the indicated holes in the Press Base (6).
See drawing 2b. Attach the Press Base (6) to the Weight Base (5) with two 5/16Ó x 2 3/4Ó Bolts (89), two 5/16Ó Washers (36), and two 5/16Ó Nylon Locknuts (64).
2a
2b
5
Frame Assembly
92
4
5
28
92
92
28
64
6
89
5
5
92
6
28
28
92
64
36
36
5
4
89
64
36
36
64
3. Press three 2Ó Square Inner Caps (28) into the Butterfly Upright (1).
Place the bracket on the lower end of the Butterfly Upright (1) over the indicated 5/16Ó x 2 1/2Ó Carriage Bolts (92) in the Butterfly Base (4). Hand tighten two 5/16Ó Nylon Locknuts (64) onto the Bolts.
Thread an Adjustment Handle (85) into the indicated hole in the Butterfly Upright (1).
3
6
4. Press a 2Ó Square Inner Cap (28) into the Weight Upright (9).
Place the bracket on the lower end of the Weight Upright (9) over the indicated 5/16Ó x 2 1/2Ó Carriage Bolts (92) in the Weight Base (5). Hand tighten two 5/16Ó Nylon Locknuts (64) onto the Bolts.
4
64
64
9
1
28
28
28
85
4
92
28
92
5
64
5. Press two 2Ó Square Inner Caps (28) into the Press Upright (2). Press a 1 3/4Ó Square Inner Cap (35) into the welded tube on the Press Upright.
Place the bracket on the lower end of the Press Upright (2) onto the indicated 5/16Ó x 2 1/2Ó Carriage Bolts (92) and secure it with two 5/16Ó Nylon Locknuts (64).
Thread an Adjustment Handle (85) into the indicated hole in the Press Upright (2).
5
7
6. With a second person holding the Right Support Frame (33) in position, attach the Right Support Frame to the Butterfly Upright (1) with two 5/16Ó x 2 3/4Ó Bolts (89), two 5/16Ó Washers (36), and two 5/16Ó Nylon Locknuts (64). Do not tighten the Nylon
Locknuts yet.
6
92
6
1
33
89
36
36
64
2
28
28
35
64
85
64
64
7. While a second person holds the Left Support Frame (97) in position, attach the Left Support Frame to the Press Upright (2) with two 5/16Ó x 2 3/4Ó Bolts (89), two 5/16Ó Washers (36), and two 5/16Ó Nylon Locknuts (64). Do not tighten the Nylon Locknuts
yet.
7
64
89
36
36
97
2
8
9. Slide the Butterfly Front Leg (3) onto the indicated 5/16Ó x 2 1/2Ó Carriage Bolts (92) in the Butterfly Base (4). Hand tighten two 5/16Ó Nylon Locknuts (64) onto the Bolts. Do not tighten the Nylon Locknuts yet.
9
64
3
92
4
8. Attach the Right Support Frame (33) and the Left Support Frame (97) to the Weight Upright (9) with two 5/16Ó x 2 3/4Ó Bolts (89) and two 5/16Ó Nylon Locknuts (64). Tighten all Nylon Locknuts used in
steps 6 through 8.
8
89
97
64
33
89
64
9
10. Thread an Adjustment Handle (85) into the indicated hole in the Butterfly Seat Frame (14).
Attach the Butterfly Seat Frame (14) to the Butterfly Front Leg (3) with two 5/16Ó x 2 3/4Ó Bolts (89), two 5/16Ó Washers (36), and two 5/16Ó Nylon Locknuts (64). Do not tighten the Nylon Locknuts yet.
Attach the Butterfly Seat Frame (14) to the Butterfly Upright (1) with two 5/16Ó x 3 3/4Ó Bolts (66), two 5/16Ó Washers (36), and two 5/16Ó Nylon Locknuts (64). Tighten all Nylon Locknuts used in steps 9
and 10.
10
36
36
1
66
64
36
89
64
14
3
64
85
9
13. Press a 2Ó Square Inner Cap (28) into the top of the Press Front Leg (20).
Slide the Press Front Leg (20) onto the indicated 5/16Ó x 2 1/2Ó Carriage Bolts (92) in the Press Base (6). Hand tighten two 5/16Ó Nylon Locknuts (64) onto the Bolts. Do not tighten the Nylon Locknuts yet.
13
20
92
64
28
64
6
12. Attach the Weight Guides (15) to the welded tube on the Weight Upright (9) with a 3/8Ó x 6 1/2Ó Bolt (55) and a 3/8Ó Nylon Locknut (50).
12
50
15
9
55
Welded Tube
11. Place two Weight Bumpers (51) over the indicated holes in the bracket on the Weight Base (5). Insert the Weight Guides (15) into the holes.
See the inset drawing. Insert two Weight Inserts (94) into each Weight (21) as shown. Turn the Weights so the large pin grooves point toward the floor.
Slide all of the included Weights (21) onto the Weight Guides (15). Make sure that the Weights are
turned so the pin grooves are on the side shown.
Press a Weight Tube Bumper (18) into the lower end of the Weight Tube (17). Slide the Top Weight assem­bly (16) onto the Weight Guides (15).
Attach the Weight Guides (15) to the welded tube on the Weight Base (5) with a 3/8Ó x 6 1/2Ó Bolt (55) and a 3/8Ó Nylon Locknut (50).
11
51
51
21
15
Groove
Pin
Grooves
Welded
Tube
16
17
18
50
5
55
94
21
Large Pin
Groove
14
14. Attach the Press Seat Frame (7) to the Press Front Leg (20) with two 5/16Ó x 2 3/4Ó Bolts (89), two 5/16Ó Washers (36), and two 5/16Ó Nylon Locknuts (64). Do not tighten the Nylon Locknuts yet.
Attach the Press Seat Frame (7) to the Press Upright (2) with two 5/16Ó x 3 3/4Ó Bolts (66), two 5/16Ó Washers (36), and two 5/16Ó Nylon Locknuts (64).
Tighten all Nylon Locknuts used in steps 13 and
14.
10
15
89
36
20
66
64
64
7
36
2
16. Press a 2Ó Square Inner Cap (28) into each end of the Right Butterfly Arm (10). Wet the lower end of the Right Butterfly Arm with soapy water. Slide a Butterfly Foam Pad (29) onto the lower end of the Right Butterfly Arm.
Lubricate the indicated axle on the Butterfly Upright (1). Orient the Right Butterfly Arm (10) as shown and slide it onto the axle. Secure the Butterfly Arm with two Retainer Rings (31) and a 1Ó Round Outer Cap (38) in the following way: Place the Retainer Rings
on top of the inverted Round Outer Cap, making sure that the teeth on the Retainer Rings bend towards the Round Outer Cap as shown in the inset drawing. Gently tap the Round Outer Cap onto the axle with a hammer.
Attach the Left Butterfly Arm (11, not shown) on the opposite side by following the procedure described above.
16
62
40
80
20
28
50
28
41
28
28
29
1
31
38
10
Lubricate
Lubricate
Axle
Arm Assembly
15. Attach a Bumper (40) to the indicated hole in the Press Front Leg (20) with a #10 x 1Ó Screw (80).
Press a 2Ó Square Inner Cap (28) into each end of the Leg Lever (41).
Lubricate the 3/8Ó x 3 1/4Ó Bolt (62). Attach the Leg Lever (41) to the Press Front Leg (20) with the Bolt and a 3/8Ó Nylon Locknut (50). Do not overtighten
the Nylon Locknut; it must be easy to pivot the Leg Lever.
Teeth
Axle
31
38
64
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