NordicTrack NTSY59210 User Manual

CAUTION
Read all precautions and instruc­tions in this manual before using this equipment. Save this manual for future reference.
Model No. NTSY59210 Serial No.
Write the serial number in the space above for future reference.
Serial Number Decal (Under Seat)
QUESTIONS?
As a manufacturer, we are com­mitted to providing complete customer satisfaction. If you have questions, or if there are missing or damaged parts, we will guarantee complete satis­faction through direct assis­tance from our factory.
TO AVOID DELAYS, PLEASE CALL DIRECT TO OUR TOLL­FREE CUSTOMER HOT LINE. The trained technicians on our customer hot line will provide immediate assistance, free of charge.
CUSTOMER HOT LINE:
1-888-825-2588
Mon.–Fri., 6 a.m.–6 p.m. MST
USER’S MANUAL
Visit our website at
www.nordictrack.com
new products, prizes,
fitness tips, and much more!
2
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
WEIGHT RESISTANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
TROUBLESHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
CABLE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
EXERCISE GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover
Note: APART IDENTIFICATION CHART and a PART LIST/EXPLODED DRAWING are attached in the center of this manual. Remove the PART IDENTIFICATION CHART and PART LIST/EXPLODED DRAWING before begin­ning assembly.
NordicTrack is a registered trademark of ICON Health & Fitness, Inc.
TABLE OF CONTENTS
1. Read all instructions in this manual before using the weight system. Use the weight sys­tem only as described in this manual.
2. It is the responsibility of the owner to ensure that all users of the weight system are ade­quately informed of all precautions.
3. The weight system is intended for home use only. Do not use the weight system in any commercial, rental, or institutional setting.
4. Use the weight system only on a level sur­face. Cover the floor beneath the weight sys­tem to protect the floor.
5. Make sure all parts are properly tightened each time you use the weight system. Replace any worn parts immediately.
6. Keep children under 12 and pets away from the weight system at all times.
7. Keep hands and feet away from moving parts.
8. Always wear athletic shoes for foot protec­tion while exercising.
9. Make sure that the cables remain on the pul­leys at all times. If the cables bind as you are exercising, stop immediately and make sure that the cables are on the pulleys.
10. Never release the press arm, butterfly arm, leg lever, lat bar, or ab strap while the weights are raised; the weights will fall with great force.
11. The weight system is designed to support a maximum user weight of 300 pounds.
12. Make sure the weight pin is fully inserted into the weight stack before you exercise.
13. Always disconnect the lat bar from the
weight system when performing an exercise that does not use the lat bar.
14. If you feel pain or dizziness at any time while exercising, stop immediately and begin cool­ing down.
15. The decals shown below have been placed on the weight system in the locations shown on page
4. If a decal is missing or illegible, call our toll-free Customer Hot Line at 1-888-825-2588 and order a free replacement decal. Apply the decal in the location shown.
WARNING:
Before beginning this or any exercise program, consult your physician. This is especially important for persons over the age of 35 or persons with pre-existing health problems. Read all instructions before using. ICON assumes no responsibility for personal injury or property damage sustained by or through the use of this product.
WARNING: To reduce the risk of serious injury, read the following important precautions
before using the weight system.
IMPORTANT PRECAUTIONS
3
Keep hands and fingers clear of this area
Decal 1
Decal 2
4
Weight Stack
Press Arm
Backrest Bracket
Foot Plate
Butterfly Arm
Right Side
Decal 2
Decal 1 (on the upright)
Left Side
Note: The terms “right side” and “left side” are determined relative to a person sitting on the seat; they do not correspond to right and left on the drawings in the manual.
Backrest
Low Pulley Station
Ab Pulley Station
Press Arm Bracket
Leg Lever
Seat
Lat Bar
BEFORE YOU BEGIN
Thank you for selecting the versatile NordicTrack®GRT 950 weight system. The GRT 950 offers a selection of weight stations designed to develop every major mus­cle group of the body. Whether your goal is to tone your body, build dramatic muscle size and strength, or improve your cardiovascular system, the GRT 950 will help you to achieve the specific results you want.
For your benefit, read this manual carefully before using the weight system. If you have additional
questions, please call our Customer Service
Department toll-free at 1-888-825-2588, Monday through Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please note the product model number and serial number before calling. The model number is NTSY59210. The serial number can be found on a decal attached to the weight system (see the front cover of this manual).
Before reading further, please review the drawing below and familiarize yourself with the parts that are labeled.
ASSEMBLED DIMENSIONS: Height: 84 in. Width: 47 in. Length: 68 in.
5
Make sure you have the following tools:
• Two adjustable wrenches
• One standard screwdriver
• One phillips screwdriver
• One rubber mallet
•You will also need grease or petroleum jelly, a small amount of soapy water, and clear tape or masking tape.
Note: Assembly will be more convenient if you have a socket set, a set of open-end or closed-end wrenches, or a set of ratchet wrenches.
How to Identify Parts
To help you identify the small parts used in assembly, we have included a PART IDENTIFICATION CHART in the center of this manual. Place the chart on the floor and use it to easily identify parts during each assembly step. Note: Some small parts may have
been pre-attached. If a part is not in the parts bag, check to see if it has been pre-attached.
How to Orient Parts
As you assemble the weight system, make sure that all parts are oriented exactly as shown in the draw­ings.
Tightening Parts
Tighten all parts as you assemble them, unless instructed to do otherwise.
Questions?
If you have questions after reading the assembly instructions, please call our Customer Service Department at 1-888-825-2588.
Assembly Requires Two Persons
For your convenience and safety, assemble the weight system with the help of another person.
Set Aside Enough Time
Due to the many features of the weight system, the assembly process will take a few hours. By setting aside plenty of time and by deciding to make the task enjoyable, assembly will go smoothly. You may want to assemble the weight system over a couple of evenings.
Select a Location for the Weight System
Because of its weight and size, the weight system should be assembled in the location where it will be used. Make sure that there is enough room to walk around the weight system as you assemble it.
How to Unpack the Box
To make assembly as easy as possible, we have divided the assembly process into four stages. The parts needed for each stage are found in individual bags. Important: Wait until you begin each stage to open the parts bag for that stage. Place all parts of the weight system in a cleared area and remove the packing materials. Do not dispose of the packing materials until assembly is completed.
Make Assembly Easier for Yourself
Everything in this manual is designed to ensure that the weight system can be assem­bled successfully by most people. Before
beginning assembly, make sure to read the information on this page. This brief intro­duction will save you much more time than it takes to read it.
The Four Stages of the Assembly Process
Frame Assembly—You will begin by assembling
the base and the uprights that form the skeleton of the weight system.
Arm Assembly—During this stage you will assemble the arms and the leg lever.
Cable Assembly—During this stage you will attach the cables and pulleys that connect the arms to the weights.
Seat Assembly—During the final stage you will assemble the seats and the backrests.
ASSEMBLY
6
1.
Press three 50mm Square Inner Caps (72) into the Press Base (1).
Insert four M10 x 67mm Carriage Bolts (87) and two M10 x 72mm Carriage Bolts (73) up through the bottom of the Press Base (1). Place the Press Base flat on the floor. Note: If the Bolts fall out,
place a piece of tape over the bolt heads to hold them in.
2. Press two 50mm Square Inner Caps (72) into the extensions on the Rear Base (2). Press a 50mm x 75mm Inner Cap w/ Slot (95) into the end of the Rear Base. Insert four M10 x 67mm Carriage Bolts (87) up through the bottom of the Rear Base.
Slide the Rear Base (2) onto the two M10 x 72mm Carriage Bolts (73) in the Press Base (1). Attach the Rear Base to the Press Base with two M10 x 70mm Bolts (79), two M10 Washers (89), and two M10 Nylon Locknuts (93). Do not tight-
en the Locknuts yet.
Note: If you have purchased the hack squat extension (model NTSY3921), do not insert the four M10 x 67mm Carriage Bolts (87) or the 50mm x 75mm Inner Cap w/ Slot (95) into the Rear Base (2). Instead, complete step 2 in the NTSY3921 manual.
Before beginning, read the information on page 5. This brief introduction will save you much more time than it takes to read it.
Frame Assembly
1
1
72
72
72
93
73
87
72
95
79
2
89
89
1
73
87
87
2
3. Attach the Right Upright (17) to the two M10 x 72mm Carriage Bolts (73) in the Press Base (1) and Rear Base (2) with two M10 Nylon Locknuts (93). Do not tighten the Locknuts yet. Make
sure the rod is on the indicated side of the Upright.
3
17
Rod
93
73
2
1
93
7
4. Attach the Press Upright (16) to the indicated two M10 x 67mm Carriage Bolts (87) in the Press Base (1) with two M10 Nylon Locknuts (93). Do
not tighten the Locknuts yet.
4
93
1
16
93
87
6. Press two Large Support Rod Bushings (66) into the Press Top Frame (13). Press two 50mm x 75mm Inner Caps (68) into the ends of the Press Top Frame. Press the two Rod Covers (41) onto the indicated rod. Slide the two Barbell Hook Sleeves (42) onto the barbell hooks.
Attach the Press Top Frame (13) to the Press Upright (16) and the Right Upright (17) with four M10 x 95mm Bolts (80), four M10 Washers (89), and four M10 Nylon Locknuts (93). Do not tight-
en the Locknuts yet.
5. Attach the Seat Frame (3) to the indicated two M10 x 67mm Carriage Bolts (87) in the Press Base (1) with two M10 Nylon Locknuts (93).
Attach the Seat Frame (3) to the Press Upright (16) with two M10 x 95mm Bolts (80), M10 Washers (89), and two M10 Nylon Locknuts (93).
Do not tighten the M10 Nylon Locknuts (93) yet.
5
6
87
1
16
93
3
93
80
80
93
89
80
89
89
68
13
41
41
Rod
Barbell
Hook
42
42
68
93
93
17
16
66
8
7. Press a 26mm x 76mm Inner Cap (74) into the top of the Left Upright (20).
Attach the Left Upright (20) to the Rear Base (2) with the four M10 x 67mm Bolts (87) and four M10 Nylon Locknuts (93). Do not tighten the
Locknuts yet.
7
74
20
93
87
87
93
2
8. Press two Weight Guide Bushings (57) into the Rear Base (2).
Set the two Weight Guides (27) in the indicated holes in the Rear Base (2).
Slide two M8 x 90mm Bolts (90) through two M8 Large Washers (53), two 15mm x 30mm Spacers (23), the Rear Base (2), the Weight Guides (27), and two more 15mm x 30mm Spacers.
8
27
2
57
23
23
23
53
90
9
9. See the inset drawings. Press the two Top Weight Bushings (33) into the Top Weight (32). Press two 5-pound Weight Bushings (104) into each 5-pound Weight (34). Press two 10-pound Weight Bushings (61) into each 10-pound Weight (29).
Slide a Weight Bumper (28) onto each Weight Guide (27). Slide the sixteen 10-pound Weights (29), the seven 5-pound Weights (34), and the Top Weight (32) onto the Weights Guides in the order shown.
9
27
32
34
29
28
32
61
34
29
104
33
28
10. Press a 50mm Square Inner Cap (72) into the extension on the Rear Top Frame (19). Press two Weight Guide Bushings (57) into the Rear Top Frame.
Set the Rear Top Frame (19) onto the two Weight Guides (27).
Attach the Rear Top Frame (19) to the Press Top Frame (13) with two M10 x 70mm Bolts (79), two M10 Washers (89), and two M10 Nylon Locknuts (93).
Attach the Rear Top Frame (19) to the Left Upright (20) with two M10 x 45mm Bolts (86), two M10 Washers (89), and two M10 Nylon Locknuts (93). Note: If you have purchased the hack
squat extension (model NTSY3921), do not use the two M10 x 45mm Bolts (86) and two M10 Washers (89). Instead, complete steps 3–8 in the NTSY3921 manual.
Do not tighten the M10 Nylon Locknuts (93) yet.
11.Slide two M8 x 90mm Bolts (90) through two M8 Large Washers (53), two 15mm x 30mm Spacers (23), the Rear Top Frame (19), the Weight Guides (27), and two more 15mm x 30mm Spacers.
Tighten the M10 Nylon Locknuts (93) used in steps 2–10.
10
11
79
93
93
93
57
89
86
13
27
20
19
93
72
89
27
90
23
23
53
53
23
19
10
14. Press two 56mm Round Inner Caps (71) into the ends of the Left and Right Arms (8, 9). Slide four Long Handgrips (40) onto the Arms. Press four 31mm Round Inner Caps (50) into the Arms.
Press two Large Support Rod Bushings (66) into the Press Bracket (10).
Orient the Left and Right Arms (8, 9) and the Press Bracket (10) as shown. Attach the Arms to the Press Bracket with four M10 x 75mm Bolts (99), four M10 Washers (89), and four M10 Nylon Locknuts (93).
13. Attach the Press Frame (12) to the Press Top Frame (13) with a Long Support Rod (59), two 38mm Large Washers (81), and two M10 x 25mm Bolts (82).
13
14
15. Pull the Knob w/ Threads (106) out as far as it will go. Align a hole in the Press Bracket (10) with the Knob, and engage the Knob into the hole.
Attach the Press Bracket (10) to the Press Frame (12) with a Long Support Rod (59), two 38mm Large Washers (81), and two M10 x 25mm Bolts (82).
15
13
12
59
81
81
82
82
93
66
66
10
9
8
40
40
40
40
71
71
99
89
82
81
81
82
59
106
10
12
Arm Assembly
12. Press four 40mm x 50mm Inner Caps (67) into the Press Frame (12). Press eight Large Support Rod Bushings (66) into the Press Frame.
Attach the Ball w/Threads (106), the Spring (107), and the 14mm Pin (56) to the Press Frame (12) as shown.
12
67
67
67
66
66
12
66
66
66
106
107
56
66
50
50
50
50
11
17. Press two Butterfly Arm Bushings (64) into the Seat Frame (3).
Attach the Left Butterfly Arm (6) to the Seat Frame (3) with a 38mm Washer (81) and an M10 x 25mm Bolt (82). Make sure the rod on the
Butterfly Arm is behind the Seat Frame.
Repeat this step with the Right Butterfly Arm (7).
16. Press two Large Handgrips (31) onto the two Butterfly Handles (11). Press four Butterfly Arm Bushings (64), and two 35mm Round Inner Caps (39), into the Butterfly Handles.
Identify the Left and Right Butterfly Arms (6, 7) by the location of the rods.
Slide a Handle (11) onto the Left Butterfly Arm (6). Place two 1” Retainers (44) under a Round Cover Cap (45), as shown in the inset drawing.
Be sure the teeth on the Retainers bend toward the Cover Cap. Tap the Cover Cap and
Retainers onto the Left Butterfly Arm.
Attach the other Handle (11) to the Right Butterfly Arm (7) in the same manner.
16
17
18. Press a 50mm Square Inner Cap (72) into the top of the Leg Lever (4).
Attach a Bumper (51) to the Seat Frame (3) with an M4 x 20mm Self-tapping Screw (65) and an M4 Washer (24).
Lubricate an M10 x 75mm Bolt (99) with grease. Attach the Leg Lever (4) to the Seat Frame (3) with the Bolt and an M10 Nylon Locknut (93). Do
not overtighten the Locknut; the Leg Lever must be able to pivot easily.
18
7
6
Rod
64
11
11
31
31
39
39
Rod
6
3
64
64
82
81
7
3
72
4
93
99
65
24
51
45
45
44
44
12
20. Wrap the Press Cable (101) around a 115mm Pulley (54). Attach the Pulley and a Cable Trap (52) to the top set of holes in a pair of Pulley Plates (35) with an M10 x 50mm Bolt (77) and an M10 Nylon Locknut (93). Be sure the Cable Trap
is turned to hold the Cable in the groove of the Pulley.
21. Route the Press Cable (101) over a 115mm Pulley (54) and through the Press Upright (16). Attach the Pulley inside the Press Upright with an M10 x 65mm Bolt (88), two M10 Washers (89), two 15mm x 12mm Spacers (62), and an M10 Nylon Locknut (93).
19.
Locate the Press Cable (101). Route the eyelet end of the Cable through the indicated hole in the Press Upright (16).
Wrap the Press Cable (101) around a 115mm Pulley (54). Attach the Pulley inside the Press Upright (16) with an M10 x 65mm Bolt (88), two M10 Washers (89), two 15mm x 12mm Spacers (62), and an M10 Nylon Locknut (93).
19
20
21
Cable Assembly
IMPORTANT: Refer to the Cable Identification Chart on page 26 for help identifying the cables. Do not overtighten the bolts and nuts attaching the pulleys; the pulleys must be able to turn freely.
22. Wrap the Press Cable (101) around a 115mm Pulley (54). Attach the Pulley to the bracket on the Press Frame (12) with an M10 x 70mm Bolt (79). Make sure the Bolt is inserted from the
indicated side. Do not thread a locknut onto the Bolt yet.
22
62
54
101
93
16
89
89
88
62
54
35
35
77
93
52
101
62
88
89
89
54
62
93
16
54
101
Bracket
12
79
101
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