NordicTrack NTSA03990 User Manual

Page 1
CAUTION
Read all precautions and instruc­tions in this manual before using this equipment. Save this manual for future reference.
Model No. NTSA03990 Serial No.
The serial number is found in the location shown below. Write the serial number in the space above.
QUESTIONS?
As a manufacturer, we are committed to providing complete customer satisfaction. If you have questions, or if there are missing parts, we will guarantee complete satisfaction through direct assistance from our factory.
TO AVOID UNNECESSARY DELAYS, PLEASE CALL DIRECT TO OUR TOLL-FREE CUSTOMER HOT LINE. The trained techni­cians on our customer hot line will provide immediate assis­tance, free of charge to you.
CUSTOMER HOT LINE:
1-888-825-2588
Mon.–Fri., 6 a.m.–6 p.m. MST
Patent Pending
Serial Number Decal
USER’S MANUAL
®
Leg Press Accessory
Visit our website at
www.nordictrack.com
new products, prizes,
fitness tips, and much more!
Page 2
2
Warning Decal Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Important Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Part Identification Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Using the Leg Press Accessory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Weight Resistance Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Part List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Exploded Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Ordering Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
Table of Contents
Warning Decal Placement
NordicTrack®is a registered trademark of ICON Health & Fitness, Inc.
The warning decal shown above has been pre­attached to the leg press accessory in the location shown. If the decal is missing, or if it is not legible, please call our customer hot line at the number on the front cover for a free replacement decal. Place the new decal on the leg press accessory in the appropriate location.
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3
WARNING: Before beginning this or any exercise program, consult your physician. This
is especially important for persons over the age of 35 or persons with pre-existing health problems. Read all instructions before using. ICON assumes no responsibility for personal injury or property damage sustained by or through the use of this product.
Important Precautions
1. It is the responsibility of the owner to ensure that all users of the leg press accessory are adequately informed of all precautions.
2. The leg press accessory is designed to be used only when the other stations of the weight system are not in use.
3. Always wear athletic shoes for foot protection when exercising.
4. Use the leg press accessory only on a level surface. Cover the floor or carpet beneath the leg press accessory for protection of the floor or carpet.
5. Keep hands and feet away from moving parts.
6. Read all instructions in this manual before using the leg press accessory.
7. If you feel pain or dizziness at any time while exercising, stop immediately and begin cool­ing down.
8. Inspect and tighten all parts often. Replace any worn parts immediately.
9. Keep children under the age of 12 and pets away from the leg press accessory at all times.
10. Make sure the cables remain on the pulleys at all times. If the cables bind while you are exercising, stop immediately and make sure the cables are on all of the pulleys.
WARNING: To reduce the risk of serious injury, read the following important precau-
tions before using the leg press accessory.
Page 4
4
Part Identification Chart—Model No. NTSA03990
R0201A
1/4" Nylon Locknut (128)
1/4" x 3/4" Bolt (130)
3/8" Nylon Locknut (118)
1/4" x 1 1/2" Bolt (131)
3/8" Nylon Jam Nut (122)
3/8" x 2" Bolt (121)
3/8" x 2 3/4" Bolt (125)
3/8" x 3" Bolt (117)
3/8" x 3" Carriage Bolt (115)
3/8" x 3 1/4" Bolt (124)
3/8" x 3 3/4" Bolt (110)
3/8" Flat Washer (120)
5/8” x 1/4” Spacer (127)
3/8" x 3 3/4" Carriage Bolt (119)
3/8" x 5" Bolt (123)
Page 5
5
Assembly
Make sure you have the following tools:
• Two adjustable wrenches
• One rubber mallet
• You will also need grease or petroleum jelly, a small amount of soapy water, and clear tape or masking tape.
Note: Assembly will be more convenient if you have a socket set, a set of open-end or closed-end wrenches, or a set of ratchet wrenches.
How to Identify Parts
To help you identify the small parts used in assembly, we have included a PART IDENTIFICATION CHART on page 4. Use the chart to easily identify parts dur­ing each assembly step. Note: Some small parts
may have been pre-attached. If a part is not in the parts bag, check to see if it has been pre­attached.
Select a Location
Because of its weight and size, the leg press acces­sory should be assembled in the location where it will be used. Make sure that there is enough room to walk around the training system as you assemble it.
Tightening Parts
Tighten all parts as you assemble them, unless instructed to do otherwise.
Questions?
If you have questions after reading the assembly instructions, please call our Customer Service Department toll-free at 1-888-825-2588 Monday through Friday, 6 a.m. until 6 p.m. Mountain Time.
Assembly Requires Two Persons
For your convenience and safety, assemble the leg press accessory with the help of another person.
Set Aside Enough Time
Due to the many features of the leg press accesso­ry, the assembly process will require a few hours. By setting aside plenty of time and by deciding to make the task enjoyable, assembly will go smoothly.
How to Orient Parts
As you assemble the leg press accessory, make sure that all parts are oriented exactly as shown in the drawings.
How to Unpack the Box
To make assembly as easy as possible, we have divided the assembly process into three stages. The parts needed for each stage are found in indi­vidual bags. Important: Wait until you begin each stage to open the parts bag for that stage. Place all parts of the leg press accessory in a cleared area and remove the packing materials. Do not dis­pose of the packing materials until assembly is com­pleted.
Make Assembly Easier for Yourself!
Everything in this manual is designed to ensure that the leg press accessory can be assembled successfully by anyone. Before
beginning assembly, make sure to read the information on this page; this brief intro­duction will save you much more time than it takes to read it!
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6
2. Remove the inner cap and the four hole plugs from the end of the stabilizer.
Secure the Base Support (103) to the stabilizer with two 3/8” x 2 3/4” Bolts (125), four 3/8” Washers (120), and two 3/8” Nylon Locknuts (118).
Press the inner cap into the indicated end of the Base Support (103).
1. Before beginning assembly, make sure you have
read and understood the information on page 5.
Open the parts bags labeled “FRAME ASSEM­BLY” and “PULLEY”.
Attach the Press Frame (101) to the Base Support (103) with the 3/8” x 3 3/4” Carriage Bolt (119) and a 3/8” Nylon Locknut (118).
Attach a 4” Pulley (113) and a Cable Trap (116) to the Base Support (103) with the 3/8” x 5” Bolt (123) and a 3/8” Nylon Locknut (118).
2
Frame Assembly
120
Inner Cap
Hole Plugs
103
Stabilizer
120
Inner Cap
118
125
1
101
123
119
118
118
116
113
3. Attach the Handles (109) to the Seat Frame (106) with four 1/4” x 1 1/2” Bolts (131) and four 1/4” Nylon Locknuts (128). Note: Be sure that the heads on the
1/4” x 1 1/2” Bolts fit inside the hexagonal holes in the Handles.
Press a 2” Square Inner Cap (112) into the top of the Seat Frame (106). Make sure there are two Seat Frame Bushings (132) into the indicated ends of the Seat Frame.
131
109
131
109
128
112
128
132
132
106
3
103
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7
4. Slide the Press Frame (102) into the Seat Frame (106).
Press a 2” Square Inner Cap (112) into the indicated end of the Press Frame (102). Press a 2” Square Angled Cap (126) onto the other end of the Press Frame.
Note: Make sure the Support Plate (135 [not shown]) is inside the 2” Square Angled Cap (126).
6
124
Lubricate
104
105
101
118
7. Lubricate two 3/8” x 3 1/4” Bolts (124). Attach the Press Plates (108) to the Rear and Forward Press Uprights (104, 105) with the Bolts and two 3/8” Jam Nuts (122).
Do not over tighten the Bolts; the Press Uprights must be able to pivot freely.
7
124
108
108
104
105
6. Lubricate two 3/8” x 3 1/4” Bolts (124). Attach the Rear and Forward Press Uprights (104, 105) to the Press Base (101) with the Bolts and two 3/8” Nylon Locknuts (118). Note: the Rear Press Upright has
an extra hole halfway down the side.
Press two 2” Square Inner Caps (112) into the Rear and Forward Press Uprights (104, 105).
Do not over tighten the Bolts; the Press Uprights must be able to pivot freely.
4
129
126
102
106
112
5. Attach the Seat Frame (106) to the Press Base (101) with four 3/8” x 3” Carriage Bolts (115) and four 3/8” Nylon Locknuts (118).
5
115
118
106
101
115
118
112
122
Lubricate
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8
10. Wrap the Cable (133) around a 4” Pulley (113) and attach the Pulley and a Cable Trap (116) to the Press Frame (101) with a 3/8” x 3 3/4” Bolt (110), a 3/8” Washer (120), and a 3/8” Nylon Locknut (118).
Make sure that the Cable (133) is routed in the direction shown.
11. Slide the end of the Cable (133) between the 4” Pulley (113) and the Cable Trap (116) assembled in step one.
9. Wrap the Cable (133) around a 4” Pulley (113) and attach the Pulley and a Cable Trap (116) to the Rear Press Upright (104) with a 3/8” x 3 3/4” Bolt (110), a 3/8” Washer (120), and a 3/8” Nylon Locknut (118).
Make sure that the Cable (133) is routed in the direction shown.
9
120
116
104
113
133
118
10
116
101
133
120
110
118
11
133
113
116
8. Open the parts bag labeled “CABLE ASSEMBLY.”
Attach the Cable (133) to the indicated hole in the Press Base (101) with a 3/8” x 3” Bolt (117), two 3/8” Washers (120), a 5/8” x 1/4” Spacer (127), and a 3/8” Nylon Jam Nut (122). Note: Do not over tighten the
Jam Nut; the Cable must be able to pivot easily.
8
120
120
133
127
101
122
117
Cable Assembly
110
113
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9
13. Locate the Pulley Bracket (91), one 1/4” Flat Washer (71), and one 1/4” Nylon Locknut (25) that came with your weight system. Attach the end of the Cable (133) to the Pulley Bracket with the Flat Washer and the Nylon Locknut.
13
71
25
91
133
12. Wrap the Cable (133) around a 4” Pulley (113) and attach the Pulley and a Cable Trap (116) to the weld­ed bracket on the stabilizer with a 3/8” x 2” Bolt (121) and a 3/8” Nylon Locknut (118).
IMPORTANT: If you are assembling the leg
press accessory at the same time as your weight system, continue with Assembly Option A, below. If your weight system is already assembled, contin­ue with Assembly Option B, on page 11.
Note: At this point you will begin using parts from both the leg press accessory and your weight sys­tem. Pay attention to key numbers as they will cor­respond to two different part lists.
12
118
133
113
121
14. Install the High Cable (73) to the point indicated
as instructed in your weight system manual. Substitute the following steps for those in the manual to complete the installation of the High Cable.
Wrap the High Cable (73) around a 4” Pulley (35) and attach the Pulley and a Cable Trap (44) to the top hole in the Pulley Bracket (91) with a 3/8” x 1 3/4” Bolt (60) and a 3/8” Nylon Locknut (63).
15. Wrap the High Cable (73) around a 4” Pulley (35) in the direction shown and attach the Pulley to the Top Frame (1) with a 3/8” x 2 1/2” Bolt (54), two 3/8” Flat Washers (55), two 5/8” x 1/2” Pulley Bushings (42), and a 3/8” Nylon Locknut (63).
14
15
44
63
73
60
73
1
35
63
55
55
54
42
91
35
Assembly Option A
116
Bracket
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10
16. Wrap the High Cable (73) around a 4” Pulley (35) in the direction shown and attach the Pulley to the Top Frame (1) with a 3/8” x 2 1/2” Bolt (54), two 3/8” Flat Washers (55), two 5/8” x 1/2” Pulley Bushings (42), and a 3/8” Nylon Locknut (63).
16
17. Thread the 1/2” Plain Nut (68) part way onto the bolt at the end of the High Cable (73).
Place the 1 1/2” Flat Washer (40) on top of the Weight Tube (36) and the Long Bushing (76).
Tighten the bolt at the end of the High Cable (73) into the threaded hole in the Weight Tube (36).
When all Cables (73, 72 [not shown], 133 [not shown]) are tight, tighten the 1/2” Plain Nut (68) onto the 1 1/2” Flat Washer (40).
Go to the Seat And Plate Assembly section on page 12 and continue with step 18.
17
73
63
42
73
35
42
55
1
68 40 76
36
54
55
Page 11
11
13
13. Loosen the 1/2” Plain Nut (68) on the bolt at the end of the High Cable (73). Detach the bolt from the top of the Weight Tube (36) and the Long Bushing (76).
Remove the 1 1/2” Flat Washer (40) and the Long Bushing (76). Put them where you can easily find them later.
14. Locate the Pulley Bracket (91) on your weight sys­tem. Detach the Pulley Bracket from the Top Frame (1) and discard the 1/4” x 3 3/4” Bolt (92). Save the 1/4” Flat Washer (71) and the 1/4” Nylon Locknut (25).
Remove the 4” Pulley (35), the Cable Trap (44), the 3/8” x 1 3/4” Bolt (60), and the 3/8” Nylon Locknut (63) from the Pulley Bracket. Put them where you can easily find them later.
Note: This step will leave a loop of High Cable (73) hanging from the Top Frame. This is required for the next step.
14
15. Turn the Pulley Bracket (91) over and attach the end of the Cable (133) to the Pulley Bracket with the 1/4” Washer (71) and the 1/4” Nylon Locknut (25) removed in step 14.
Wrap the loop of High Cable (73) around the 4” Pulley (35) that was removed in step 14. Attach the Pulley and the Cable Trap (44) to the top hole in the Pulley Bracket (91) with the 3/8” x 1 3/4” Bolt (60) and the 3/8” Nylon Locknut (63) removed in step 14.
15
73
68 40 76
92
71
25
35
44
63
73
91
35
63
73
60
133
91
36
16. Replace the 1 1/2” Flat Washer (40) on top of the Weight Tube (36).
Tighten the bolt at the end of the High Cable (73) into the threaded hole in the Weight Tube (36).
When all Cables (73, 72 [not shown], 133 [not shown]) are tight, tighten the 1/2” Plain Nut (68) onto the 1 1/2” Flat Washer (40).
16
73
68 40
36
Assembly Option B
60
71
25
44
Go to the Seat And Plate Assembly section on page 12 and continue with step 18.
Page 12
12
19. Attach the Backrest (134) to the Seat Frame (106) with four 1/4” x 3/4” Bolts (130).
18. Open the parts bag labeled “SEAT ASSEMBLY.”
Attach the Seat (111) to the Seat Frame (106) with four 1/4” x 3/4” Bolts (130).
19
130
134
18
111
130
106
106
20. Attach the Foot Press (107) to the Press Plates (108) with two 3/8” x 3 1/4” Bolts (124), four 3/8” Washers (120), and two 3/8” Jam Nuts (122).
Note: All eight of the 3/8” Flat Washers (120) must be between the Press Plates (108) and the welded tube on the Foot Press (107).
20
107
108
124
120
120
Seat and Plate Assembly
122
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13
Adjustment
Using the Leg Press Accessory
Adjusting the Seat
To adjust the position of the Seat Frame (106), unscrew the handle of the Adjustment Knob (129) until it is loose. Pull out the handle as far as it will go and slide the Seat Frame to the desired position. Release the handle and snap the Adjustment Knob into one of the adjustment holes in the Press Frame (102). Retighten the handle.
To exercise with the leg press accessory, select the appropriate amount of weight from the weight stack and fol­low the directions below.
For the approximate weight resistance of each weight plate, see the chart on page 14.
LEG PRESS
Sit on the bench and place your feet on the plate as shown. Press forward until your legs are fully extended. Do not lock your knees. Return to the starting position.
Muscles affected: quadriceps, gastrocnemius
CALF PRESS
Sit on the bench and place your feet on the plate. Keep your arms at your sides and push the plate as far as possible with your toes, pushing up your heels. Return to the starting position.
Muscles affected: gastrocnemius
129
102
106
The instructions below describe how the leg press accessory can be adjusted. IMPORTANT: If there is any
slack in the cables as an exercise is performed, the effectiveness of the exercise will be reduced.
Starting
Ending
Page 14
14
Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice.
101 1 Press Base 102 1 Press Frame 103 1 Base Support 104 1 Rear Press Upright 105 1 Forward Press Upright 106 1 Seat Frame 107 1 Foot Press 108 2 Press Plate 109 2 Handle
110 2 3/8” x 3 3/4” Bolt 111 1 Seat 112 4 2” Square Inner Cap 113 4 4” Pulley 114 2 Hand Grip 115 4 3/8” x 3” Carriage Bolt 116 4 Cable Trap 117 1 3/8” x 3” Bolt 118 13 3/8” Nylon Locknut
119 1 3/8” x 3 3/4” Carriage Bolt 120 16 3/8” Washer 121 1 3/8” x 2” Bolt 122 5 3/8” Nylon Jam Nut 123 1 3/8” x 5” Bolt 124 6 3/8” x 3 1/4” Bolt 125 2 3/8” x 2 3/4” Bolt 126 1 2” Angle Cap 127 1 5/8” x 1/4” Spacer 128 4 1/4” Nylon Locknut 129 1 Adjustment Knob 130 8 1/4” x 3/4” Bolt 131 4 1/4” x 1 1/2” Bolt 132 2 Seat Frame Bushing 133 1 Cable 134 1 Backrest 135 1 Support Plate
# 1 User’s Manual
Part List—Model No. NTSA03990
R0201A
Key No. Qty. Description Key No. Qty. Description
This chart shows the approximate weight resistance for the leg press accessory. “Top” refers to the 10 lb. top weight. The other numbers refer to the 10 lb. weight plates. Note: The actual resistance may vary due to differ­ences in individual weight plates as well as friction between the cables, pulleys, and weight guides.
Weight Resistance Chart
Weight Leg
Plates Press
(lbs.)
Top 28
1 51
2 74
3 97
4 120
5 143
6 167
7 190
8 213
9 236
Weight Leg
Plates Press
(lbs.)
10 259
11 282
12 305
13 328
14 351
15 374
16 397
17 420
18 443
19 466
Page 15
15
Exploded Drawing—Model No. NTSA03990
R0201A
124
120
110
120
108
134
107
109
131
124
112
132
113
133
122
124
112
111
114
115
122
102
112
116
120
115
118
116
105
124
104
122
120
118
127
120
118
117
12 0
125
103
123
119
126
118
135
110
113
133
101
116
118
106
112
130
128
131
132
128
129
109
130
113
118
114
113
121
120
118
118
116
Page 16
Ordering Replacement Parts
To order replacement parts, simply call our Customer Service Department toll-free at 1-888-825-2588, Monday through Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please be pre­pared to give the following information:
• The MODEL NUMBER of the product (NTSA03990)
• The NAME of the product (NordicTrack
®
Leg Press Accessory)
• The SERIAL NUMBER of the product (see the front cover of this manual)
• The KEY NUMBER and DESCRIPTION of the part(s) (see the PART LIST and EXPLODED DRAWING on
pages 14 and 15).
Part No. 163213 R0201A Printed in Canada © 2001 ICON Health & Fitness, Inc.
WHAT IS COVERED—The entire NordicTrack®Leg Press Accessory (“Product”) is warranted to be free of all defects in material and workmanship.
WHO IS COVERED—The original purchaser or any person receiving the Product as a gift from the original purchaser.
HOW LONG IS IT COVERED—ICON Health & Fitness, Inc. (“ICON”), warrants the product for one year after the date of purchase. Labor is covered for one year.
WHAT WE DO TO CORRECT COVERED DEFECTS—We will ship to you, without charge, any replacement part or component, provid­ing the repairs are authorized by ICON first and are performed by an ICON trained and authorized service provider, or, at our option, we will replace the Product.
WHAT IS NOT COVERED—Any failures or damage caused by unauthorized service, misuse, accident, negligence, improper assembly or installation, alterations, modifications without our written authorization or by failure on your part to use, operate, and maintain as set out in your User’s Manual (“Manual”).
WHAT YOU MUST DO—Always retain proof of purchase, such as your bill of sale; store, operate, and maintain the Product as specified in the Manual; notify our Customer Service Department of any defect within 10 days after discovery of the defect; as instructed, return any defected part for replacement or, if necessary, the entire product, for repair.
USER’S MANUAL—It is VERY IMPORTANT THAT YOU READ THE MANUAL before operating the Product. Remember to do the peri­odic maintenance requirements specified in the Manual to assure proper operation and your continued satisfaction.
HOW TO GET PARTS AND SERVICE—Simply call our Customer Service Department at 1-888-825-2588 and tell them your name and address and the serial number of your Product. They will tell you how to get a part replaced, or if necessary, arrange for service where your Product is located or advise you how to ship the Product for service. Before shipping, always obtain a Return Authorization Number (RA No.) from our Customer Service Department; securely pack your Product (save the original shipping carton if possible); put the RA No. on the outside of the carton and insure the product. Include a letter explaining the product or problem and a copy of your proof of purchase if you believe the service is covered by warranty.
ICON is not responsible or liable for indirect, special or consequential damages arising out of or in connection with the use or perfor­mance of the product or damages with respect to any economic loss, loss of property, loss of revenues or profits, loss of enjoyment or use, costs of removal, installation or other consequential damages of whatsoever nature. Some states do not allow the exclusion or lim­itation of incidental or consequential damages. Accordingly, the above limitation may not apply to you.
The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of merchantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth herein. Some states do not allow limitations on how long an implied warranty lasts. Accordingly, the above limitation may not apply to you.
No one is authorized to change, modify or extend the terms of this limited warranty. This warranty gives you specific legal rights and you may have other rights which vary from state to state.
ICON HEALTH & FITNESS, INC., 1500 S. 1000 W., LOGAN, UT 84321-9813
Limited Warranty
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