nord SK 700E, SK 700E-151-340-A, SK 700E-163-340-O-VT User Manual

MANUAL
NORDAC SK 700E
Frequency inverter
SK 700E-151-340-A ... SK 700E-163-340-O-VT
(1.5kW … 160kW, 3~ 380-480V)
SK 700E with option: Parameterbox
Getriebebau NORD
GmbH & Co. KG
NORDAC SK 700E Operating Manual
2 BU 0700 EN
NORDAC SK 700E frequency inverter
Safety and operating instructions
for the drive power converter
(as per: Low voltage guideline 73/23/EEC )
1. General information
During operation, drive power converters may have, depending on their protection class, live, bare, moving or rotating parts or hot surfaces.
Unauthorised removal of covers, improper use, incorrect installation or operation leads to the risk of serious personal injury or material damage.
Further information can be found in this documentation.
All transportation, installation and initialisation and maintenance work must be carried out by qualified personnel (compliant with IEC 364, CENELEC HD 384, DIN VDE 0100, IEC 664 or DIN VDE 0110, and national accident prevention regulations).
For the purposes of these basic safety instructions, qualified personnel are persons who are familiar with the erection, installation, commissioning and operation of this product and who have the relevant qualifications for their work.
2. Intended use
Drive power converters are components intended for installation in electrical systems or machines.
When being installed in machines, the drive power converter cannot be commissioned (i.e. implementation of the proper use) until it has been ensured that the machine meets the provisions of the EC directive 89/392/EEC (machine directive); EN 60204 must also be complied with.
Commissioning (i.e. implementation of the proper use) is only permitted when the EMC directive (89/336/EEC) is complied with.
The drive power converters meet the requirements of the low voltage directive 73/23/EEC. The harmonised standards in prEN 50178/DIN VDE 0160, together with EN 60439-1/VDE 0660 Part 500 and EN 60146/VDE 0558 were applied for the drive power converter.
Technical data and information for connection conditions can be found on the rating plate and in the documentation, and must be complied with.
3. Transport, storage
Information regarding transport, storage and correct handling must be complied with.
4. Installation
The installation and cooling of the equipment must be implemented as per the regulations in the corresponding documentation.
The drive power converters must be protected against impermissible loads. In particular, no components must be bent and/or the insulation distances changed during transport and handling. Touching of electronic components and contacts must be avoided.
Drive power converters have electrostatically sensitive components that can be easily damaged by incorrect handling. Electrical components must not be mechanically damaged or destroyed (this may cause a health hazard!).
5. Electrical connections
When working on drive power converters which are connected to high voltages, the applicable national accident prevention regulations must be complied with (e.g. VBG 4).
The electrical installation must be implemented as per the applicable regulations (e.g. cable cross-section, fuses, earth lead connections). Further information is contained in the documentation.
Information about EMC-compliant installation – such as shielding, earthing, location of filters and installation of cables – can be found in the drive power converter documentation. These instructions must also always be observed for drive converters with CE approval. Compliance with the limit values specified in the EMC regulations is the responsibility of the manufacturer of the system or machine.
6. Operation
Systems where drive power converters are installed must be equipped, where necessary, with additional monitoring and protective equipment as per the applicable safety requirements, e.g. legislation concerning technical equipment, accident prevention regulations, etc. Modifications to the drive power converter using the operating software are permitted.
After the drive power converter is disconnected from the power supply, live equipment components and power connections should not be touched immediately because of possibly charged capacitors. Comply with the applicable information signs located on the drive power converter.
All covers must be kept closed during operation.
7. Maintenance and repairs
The manufacturer documentation must be complied with.
These safety instructions must be kept in a safe place!
Table of contents
BU 0700 EN 3
1 GENERAL INFORMATION .............................................. 4
1.1 Overview .................................................................. 4
1.2 Delivery .................................................................... 5
1.3 Scope of supply ........................................................ 5
1.4 Safety and installation information ............................ 6
1.5 Certifications ............................................................. 7
1.5.1 European EMC guideline ..................................... 7
1.5.2 UL and cUL certification ....................................... 7
2 ASSEMBLY AND INSTALLATION .................................. 8
2.1 Installation ................................................................ 8
2.2 Dimensions of the frequency inverter ....................... 9
2.3 UB line filter up to 22kW (accessory) ...................... 10
2.4 Chassis line filter (accessory) ................................. 11
2.5 Line choke (accessories) ........................................ 12
2.6 Output choke (accessories) .................................... 13
2.7 UB brake resistors (accessory) ............................... 14
2.7.1 Electrical data UB BR ........................................ 14
2.7.2 Dimensions UB BR ............................................ 14
2.8 Chassis brake resistors (accessory) ....................... 15
2.8.1 Electrical data Chassis BR ................................. 15
2.8.2 Dimensions Chassis BR .................................... 15
2.9 Wiring guidelines .................................................... 16
2.10 Electrical connections ........................................... 17
2.10.1 Line and motor connections ............................. 17
2.10.2 Mains connection up to 22kW (PE/L1/L2/L3) ... 18
2.10.3 Mains connection from 30kW (PE/L1/L2/L3) .... 18
2.10.4 Motor cable (U/V/W/PE) ................................... 19
2.10.5 Brake chopper connection
up to 22kW (+B/-B) .......................................... 19
2.10.6 Brake resistor connection
from 30kW (BR+ZW) ....................................... 19
2.10.7 Control unit connection .................................... 20
3 OPERATION AND DISPLAY .......................................... 21
3.1 Technology unit ...................................................... 22
3.1.1 ParameterBox .................................................... 23
3.1.2 ControlBox ......................................................... 33
3.1.3 PotentiometerBox .............................................. 37
3.1.4 RS 232 Box (SK TU1-RS2) ................................ 38
3.1.5 CANbus module (SK TU1-CAN) ........................ 38
3.1.6 Profibus module (SK TU1-PBR) ........................ 38
3.1.7 Profibus 24V module (SK TU1-PBR-24V) .......... 39
3.1.8 CANopen module (SK TU1-CAO) ...................... 39
3.1.9 DeviceNet module (SK TU1-DEV) ..................... 39
3.1.10 InterBus module (SK TU1-IBS) ........................ 40
3.1.11 AS interface (SK TU1-AS1) ............................. 40
3.2 Customer units ....................................................... 41
3.2.1 Basic I/O ............................................................ 45
3.2.2 Standard I/O ...................................................... 46
3.2.3 Multi I/O ............................................................. 47
3.2.4 Multi I/O 20mA ................................................... 48
3.2.5 BUS customer units ........................................... 49
3.3 Special extension units ........................................... 50
3.3.1 PosiCon I/O ....................................................... 54
3.3.2 Encoder I/O ....................................................... 55
3.4 Customer I/Os terminals ......................................... 56
3.5 Colour and contact assignments for the encoder ... 57
4 COMMISSIONING ........................................................... 58
4.1 Basic settings ......................................................... 58
4.2 Basic operation - Quick start guide ......................... 59
4.3 Minimum configuration of control connections ........ 60
5 PARAMETERISATION .................................................... 61
5.1 Parameter description ............................................ 63
5.1.1 Operating displays ............................................. 63
5.1.2 Basic parameters ............................................... 64
5.1.3 Motor data / characteristic curve parameters ..... 69
5.1.4 Control parameters ............................................ 72
5.1.5 Control terminals ................................................ 75
5.1.6 Extra functions ................................................... 87
5.1.7 Positioning ......................................................... 96
5.1.8 Information ......................................................... 96
5.2 Parameter overview, User settings ....................... 101
6 ERROR MESSAGES ..................................................... 107
6.1 ControlBox displays (option) ................................. 107
6.2 ParameterBox displays (option) ........................... 107
7 TECHNICAL DATA ........................................................ 112
7.1 General Data ........................................................ 112
7.2 Continuous thermal output ................................... 113
7.3 Electrical data ....................................................... 113
7.4 Electrical data for UL/cUL certification .................. 115
8 ADDITIONAL INFORM ATI O N ...................................... 116
8.1 Setpoint processing in the SK 700E ..................... 116
8.2 Process controller ................................................. 118
8.2.1 Process controller application example ........... 118
8.2.2 Process controller parameter settings ............. 119
8.3 Electromagnetic compatibility (EMC) .................... 120
8.4 EMC limit value classes ........................................ 120
8.5 Maintenance and servicing information ................ 122
8.6 Additional information ........................................... 122
8.7 RS 232 PC interface on RJ12 socket ................... 122
8.7.1 SK 700E up to 22kW ....................................... 123
8.7.2 SK 700E from 30kW ........................................ 123
9 KEYWORD INDEX ........................................................ 124
10 REPRESENTATIVES / BRANCHES .......................... 126
NORDAC SK 700E Operating Manual
4 Subject to technical alterations BU 0700 EN
1 General information
The series NORDAC SK 700E is the follow-on development of the proven vector series. These devices are characterised by the high modularity and excellent control characteristics.
These devices are provided with non-sensor vector current control system which constantly ensures an optimised voltage-to­frequency ratio in combination with a motor model of an three-phase asynchronous motor. This has the following significance for the drive: Peak start-up and overload torques at constant speed.
Due to its modular construction, the variously combinable technology units, customer units and special extension units, this device series is suitable for all possible applications.
Devices for constant load:
Due to the numerous setting options, these inverters are capable of controlling all three-phase motors. The performance range goes from 1.5kW to 22kW (3~ 380V...480V) with an integrated line filter and from 30kW to 132kW (3~ 380V...480V) with optional external line filter. The overload capacity of these devices is 200% for 3.5 seconds and 150% for 60 seconds.
Device for quadratically increasing loads SK 700E-163-340-O-VT
:
In the performance range 160kW (3~ 380V...480V) a variant for quadratically increasing load is available. This load profile is typical for fans and various pump applications. In contrast to the devices used for constant load torque, the overload capacity here is limited to 125%.
NOTE
: The SK 700E with the performance range 30kW to 160kW varies in some technical details from the lower
performance devices. Details can be found in this manual.
This manual is based on the device software V3.3 Rev0 (P707) for the SK 700E. If the frequency inverter used has a different version, this may lead to some differences. If necessary, you can download the current manual from the Internet (http://www.nord.com/)
1.1 Overview
Properties of the basic device:
Heavy starting torque and precise motor speed control setting with sensorless current/vector control.
Can be mounted next to each other without additional spacing
Permissible environmental temperature range: 0 to 50°C (please refer to technical data)
Integrated line filter for limit curve A as per EN 55011 (up to and including 22kW)
Automatic measurement of the stator resistance
Programmable direct current braking
Integrated brake chopper for 4 quadrant drive
Four separate online switchable parameter sets
The characteristics of the basic equipment with an additional technology unit, customer unit or special extension unit are
described in Chapter 3, 'Operation and displays'.
1. General information
BU 0700 EN Subject to technical alterations 5
Additional BUS manuals are available..
> www.nord.com <
1.2 Delivery
Check the equipment immediately after delivery/unpacking for transport damage such as deformation or loose parts.
If there is any damage, contact the carrier immediately and implement a thorough assessment.
Important! This also applies even if the packaging is undamaged.
1.3 Scope of supply
Standard design: Mounting unit IP 20
Integrated brake chopper
Integrated line filter for limit curve A as per EN 55011 (up to and including 22kW)
Blanking cover for technology unit slot
Shield angle
Operating manual
Available accessories: Brake resistor, IP 20 (Chapter 2.7/2.8)
Line filter for limit curve A or B as per EN 55011, IP 20 (Chapter 2.3/2.4)
Line and output choke, IP 00 (Chapter 2.5/2.6) Interface converter RS 232 RS 485 (supplemental description BU 0010)
NORD CON, PC parameterising software
p-box (ParameterBox), external control panel with LCD plain text display, connection cable
(supplemental description BU 0040 DE)
Technology unit: ControlBox, detachable control panel, 4-figure 7-segment LED display
ParameterBox, detachable control panel with background illuminated LCD plain text display
RS 232, accessory component for RS 232 interface
CANbus, accessory component for CANbus communication
Profibus, accessory component for Profibus DP
CANopen, Bus switch-on
DeviceNet, Bus switch-on
InterBus, Bus switch-on
AS interface
Customer units: Basic I/O, limited scope for signal processing
Standard I/O, moderate scope for signal processing and RS 485
Multi I/O, high scope for signal processing
CAN I/O, Bus switch-on via CANbus
Profibus I/O, Bus switch-on via Profibus DP
Special extension units: PosiCon I/O, positioning component (supplemental description BU 0710 DE)
Encoder I/O, incremental encoder input for speed control
NORDAC SK 700E Operating Manual
6 Subject to technical alterations BU 0700 EN
1.4 Safety and installation information
NORDAC SK 700E frequency inverters are equipment for use in industrial high voltage systems and are operated at voltages that could lead to severe injuries or death if they are touched.
Installation and other work may only be carried out by qualified electricians and when the device is
disconnected. The manual must always be available for these persons and must be complied with.
Local regulations for the installation of electrical equipment as well as for accident prevention must be
complied with.
The equipment continues to carry hazardous voltages for up to 5 minutes
after being switched off at the mains. The equipment may only be opened or the cover or control element removed 5 minutes after the equipment has been disconnected from the power supply. All covers must be put back in place
before the line
voltage is switched back on again.
Even during motor standstill (e.g. caused by a release block, blocked drive or output terminal short circuit), the
line connection terminals, motor terminals and braking resistor terminals may still conduct hazardous voltages. A motor standstill is not
identical to galvanic isolation from the mains.
Attention, even parts of the control card and, in particular, the connection plug for the removable technology
units can conduct hazardous voltages. The control terminals are mains voltage free.
Warning, under certain settings the frequency inverter can start automatically after the mains are switched on.
The circuit boards contain highly-sensitive MOS semiconductor components that are particularly sensitive to
static electricity. Avoid touching circuit tracks and components with the hand or metallic objects. Only the terminal strip screws may be touched with insulated screwdrivers when connecting the cables.
The frequency inverter is only intended for permanent connection and may not be operated without effective
earthing connections that comply with local regulations for large leak currents (> 3.5mA). VDE 0160 requires the installation of a second earthing conductor or an earthing conductor cross-section of at least 10 mm
2
.
Normal FI-circuit breakers are not suitable as the sole protection in three-phase frequency inverters when
local regulations do not permit a possible DC proportion in the fault current. The standard FI circuit breaker must comply with the new design as per VDE 0664.
The inverter must be mounted in a switch cabinet that is suitable for its immediate surroundings. In particular it
must be protected from excess humidity, corrosive gases and dirt.
In normal use, NORDAC SK 700E frequency inverters are maintenance free. The cooling surfaces must be
regularly cleaned with compressed air if the ambient air is dusty.
ATTENTION! DANGER TO LIFE!
The power unit can continue to carry voltages for up to 5 minutes after being switched off at the mains.
Inverter terminals, motor cables and motor terminals may carry voltage!
Touching open or free terminals, cables and equipment components can lead to severe injury or death!
1. General information
BU 0700 EN Subject to technical alterations 7
CAUTION
Children and the general public must be kept away from the equipment!
The equipment may only be used for the purpose intended by the manufacturer. Unpermitted
modifications and the use of spare parts and additional equipment that has not be bought from or recommended by the equipment manufacturer can lead to fire, electric shock and injury.
Keep these operating instructions in an accessible location and ensure that every operator uses it!
Warning: This product is covered under marketing classification IEC 61800-3. In a domestic environment, this product can
cause high frequency interference, which may require the user to take appropriate measures.
An appropriate measure would be the inclusion of a recommended line filter.
1.5 Certifications
1.5.1 European EMC guideline
If the NORDAC SK 700E is installed according to the recommendations in this instruction manual, it meets all EMC directive requirements, as per the EMC product standard for motor-operated systems EN 61800-3.
(See also Chapter 8.3 Electromagnetic compatibility [EMC].)
1.5.2 UL and cUL certification
(Used in North America)
“Suitable for use on a circuit capable of delivering not more than 5000 rms symmetrical amperes, 380…480 Volts (three phase)” and “when protected by J class fuses.” as indicated."
Suitable for use on a circuit capable of delivering not more than 5000A (symmetrical),
380...460 Volts (three phase) and when protected by "J class fuses" as described in Chap. 7.4.
NORDAC SK 700E frequency inverters have motor overload protection. Further technical details can be found in Chapter 7.4.
NORDAC SK 700E Operating Manual
8 Subject to technical alterations BU 0700 EN
2 Assembly and installation
2.1 Installation
NORDAC SK 700E frequency inverters are available in various sizes depending on the output. When installed in a control cabinet, the size, power dissipation and perm. ambient temperature must be taken into account to prevent device failures.
The equipment requires sufficient ventilation to protect against overheating. Reference values apply here for the spaces above and below the frequency inverter within the control cabinet.
(up to and inc. 22kW, above > 100mm, below > 100mm and from and inc. 30kW above > 200mm, below > 200mm)
Electrical components (e.g. cable ducts, contactors, etc.) can be located within these limits. There is a height-dependent minimum separation distance from the frequency inverter for these components. This distance must be a minimum 2/3 of the object height. (Example: cable duct 60mm high Æ2/3 60mm = 40mm gap)
Additional side gaps for devices up to and inc. 55kW are not required. Mounting can be immediately next to each other. The
installation position is normally vertical
. It must be ensured that the cooling ribs on the rear of the device are covered with a flat
surface to provide good convection.
Warm air must be vented above the device!
If several inverters are arranged above each other, ensure that the upper air entry temperature limit is not exceeded. (See also Chapter 7, Technical data). If this is the case, it is recommended that an "obstacle" (e.g. a cable duct) is mounted between the inverters so that the direct air flow (rising warm air) is impeded.
700E
N O R D A C
R
700E
N O R D A C
vector
R
700E
N O R D A C
R
700E
N O R D A C
vector
R
700E
N O R D A C
R
700E
N O R D A C
vector
R
>100/200 mm
>100/200 mm
2 Assembly and installation
BU 0700 EN Subject to technical alterations 9
2.2 Dimensions of the frequency inverter
Device type
Length
L1
Width
B1
Installation
depth
T
Detail: mounting
Weight
approx.
Length L2 Width B2 Length L3
SK 700E-151-340-A SK 700E-401-340-A
281 123 219 269 100 223 5.5 4 kg
SK 700E-551-340-A SK 700E-751-340-A
331 123 219 319 100 273 5.5 5 kg
SK 700E-112-340-A SK 700E-152-340-A
386 167 255 373 140 315 5.5 9 kg
SK 700E-182-340-A SK 700E-222-340-A
431 201 268 418 172 354 6.5 12.5 kg
SK 700E-302-340-O SK 700E-372-340-O
599 263 263 582 210 556 6.5 24kg
SK 700E-452-340-O SK 700E-552-340-O
599 263 263 582 210 556 6.5 28kg
SK 700E-752-340-O … SK 700E-902-340-O
736 263 336 719 210 693 6.5 45kg
SK 700E-113-340-O ... SK 700E-163-340-O
1207 354 263 1190 142 * 1156 6.5 115kg
All dimensions in mm
700E
N O R D A C
R
700E
N O R D A C
vector
R
L1
L2
L3
B1
B2
8 mm
B2 *
B2 *
110-160kW only
110-160kW only
NORDAC SK 700E Operating Manual
10 Subject to technical alterations BU 0700 EN
2.3 UB line filter up to 22kW (accessory)
An additional external line filter can be installed into the line supply of the frequency inverter to maintain the increased noise suppression level (class B as per EN 55011).
When connecting the line filter, comply with Chapter 2.9 "Wiring guidelines" and 8.3 "EMC". In particular, ensure that the pulse frequency is set to the default value (P504 = 4/6kHz) and that the maximum motor cable length (30m) is not exceeded and a shielded motor cable is used.
Mains connection is by means of screw connections at the lower end of the filter. Inverter connection is by means of a fixed cable of a suitable length (250-300mm).
The filter should be located as close as possible to the inverter; it can be used as a substructure or Book Size component.
Inverter type
Filter type
Length
L1
Width
B1
Depth
T
Detail: mounting
Connection
cross-section
Length L2 Width B2
SK 700E-151-340-A SK 700E-401-340-A
SK LF1-460/14-F
281 121 48 269 100 4
SK 700E-551-340-A SK 700E-751-340-A
SK LF1-460/24-F
331 121 58 319 100 4
SK 700E-112-340-A SK 700E-152-340-A
SK LF1-460/45-F
386 165 73 373 140 10
SK 700E-182-340-A SK 700E-222-340-A
SK LF1-460/66-F
431 201 83 418 172 16
All dimensions in mm mm
2
L
1
L
2
L
3
P
E
2 Assembly and installation
BU 0700 EN Subject to technical alterations 11
2.4 Chassis line filter (accessory)
In contrast to the line filter described in Chapter 2.3, the HLD 110 (up to 110kW) has a UL acceptance for the North American market.
The interference noise suppression level of class A is achieved with up to a maximum motor cable length of 50m, and class B with motor cables of up to 25m.
When connecting the line filter, comply with Chapter 2.9 "Wiring guidelines" and 8.3 "EMC". In particular, ensure that the pulse frequency is set to the default value (P504 = 4/6kHz). The line filter should be placed as close to the side of the inverter as possible.
The connection is by means of screw connections on the upper (mains) and lower (inverter) ends of the filter
Inverter type SK 700E ...
Filter type HLD 110 - ... [V] / [A]
Length
L1
Width
B1
Depth
T
Detail: mounting
Connection
cross-section
Length L2 Width B2
...-151-340-A ...-221-340-A
… 500/8
190 45 75 180 20 4 mm2
...-301-340-A ...-401-340-A ...-551-340-A
… 500/16
250 45 75 240 20 4 mm
2
...-751-340-A ...-112-340-A
… 500/30
270 55 95 255 30 10 mm2
...-152-340-A
… 500/42
310 55 95 295 30 10 mm2
...-182-340-A
… 500/55
250 85 95 235 60 16 mm2
...-222-340-A ...-302-340-O
… 500/75
270 85 135 255 60 35 mm2
...-372-340-O
… 500/100
270 95 150 255 65 50 mm
2
...-452-340-O ...-552-340-O
… 500/130
...-752-340-O
… 500/180
380 130 181 365 102 95 mm2
...-902-340-O ...-113-340-O
… 500/250
450 155 220 435 125 150 mm2
Design variant, without UL, only noise suppression level A
Bus bar
...-133-340-O
HFD 103-500/300 *
564 300 160 2 x 210 275
8.5mm
...-163-340-O
HFD 103-500/400 *
10.5mm
*) without UL/cUL All dimensions in mm
L
1
L
2
L
3
L
3
'
L
2
'
L
1
'
L2
L1
B2
T
N
e
t
z
/
L
I
N
E
Ge
r
ä
t
/
L
O
A
D
B1
NORDAC SK 700E Operating Manual
12 Subject to technical alterations BU 0700 EN
2.5 Line choke (accessories)
To reduce input side current harmonics, additional inductivity can be installed into the line supply to the inverter.
These chokes are specified for a maximum supply voltage of 480V at 50/60 Hz.
The protection class of the chokes is IP00 and they must therefore be installed in a control cabinet.
For frequency inverters with an output of 45 kW or more, a line choke is recommended where several devices are being used, in order to avoid possible adverse effects of one device on another. In addition, the charging currents (mains voltage fluctuations) are significantly reduced.
Inverter type
NORDAC
SK 700E
Input choke 3 x 380 - 480 V
Length
L1
Width
B1
Depth
T
Detail: mounting
Connection
Type
Permanent
current
Inductance
Length
L2
Width
B2
Mounting
1.5 ... 2.2 kW SK CI1-460/6-C 6 A 3 x 4.88 mH 71 125 140 55 100 M4 4
3.0 ... 4.0 kW SK CI1-460/11-C 11 A 3 x 2.93 mH 84 155 160 56.5 130 M6 4
5.5 ... 7.5 kW SK CI1-460/20-C 20 A 3 x 1.47 mH 98 190 191 57.5 170 M6 10
11 ... 18.5 kW SK CI1-460/40-C 40 A 3 x 0.73 mH 118 190 191 77.5 170 M6 10
22 ... 30 kW SK CI1-460/70-C 70 A 3 x 0.47 mH 124 230 290 98 180 M6 35
37 ... 45 kW SK CI1-460/100-C 100 A 3 x 0.29 mH 148 230 290 122 180 M6 50
55 ... 75 kW SK CI1-460/160-C 160 A 3 x 0.18 mH 170 299 360 105 237 M8 95
90 ... 132 kW SK CI1-460/280-C 280 A 3 x 0.10 mH 190 290 270 133 240 M10 150
160 kW SK CI1-460/350-C 350 A 3 x 0.084 mH 190 300 270 107 224 M8 CU Bar
All dimensions in [mm]
[mm
2
]
T
B2
B1
L1
L2
1 3 42
5 6
2 Assembly and installation
BU 0700 EN Subject to technical alterations 13
2.6 Output choke (accessories)
To reduce interference signals from the motor cable or to compensate for cable capacitance in long motor cables, an additional output choke can be installed into the inverter output.
Take care during installation that the pulse frequency of the frequency inverter is set to 3-6kHz (P504 = 3-6).
These chokes are specified for a maximum supply voltage of 460V at 0-100 Hz.
An output choke should be fitted for cable lengths over 150m/50m (unshielded/shielded). Further details can be found in Chapter 2.10.4 "Motor cable".
The protection class of the chokes is IP00 and they must therefore be installed in a control cabinet.
Inverter type
NORDAC
SK 700E
Output choke 3 x 380 - 460V
Length
L1
Width
B1
Depth
T
Detail: mounting
Connection
Type
Permanent
current
Inductance
Length
L2
Width
B2
Mounting
1.5 kW SK CO1-460/4-C 4 A 3 x 3.5 mH 104 125 140 75 84 M6 4
2.2 ... 4.0 kW SK CO1-460/9-C 9.5 A 3 x 2.5 mH 105 155 160 71.5 130 M6 4
5.5 ... 7.5 kW SK CO1-460/17-C 17 A 3 x 1.2 mH 97 190 180 96 170 M6 10
11 ... 15 kW SK CO1-460/33-C 33 A 3 x 0.6 mH 107 190 180 126 170 M6 10
18 ... 30 kW SK CO1-460/60-C 60 A 3 x 0.33 mH 140 230 290 95 176 M6 35
37 ... 45 kW SK CO1-460/90-C 90 A 3 x 0.22 mH 140 300 315 94 224 M8 35
55 ... 90 kW SK CO1-460/170-C 170 A 3 x 0.13 mH 185 360 452 145 120 M10 95
110 … 132 kW SK CO1-460/240-C 240 A 3 x 0.07 mH 215 360 472 175 120 M10 150
160 kW SK CO1-460/330-C 330 A 3 x 0.03 mH 200 300 270 145 240 M8
CU bar
bolts
All dimensions in [mm]
[mm
2
]
T
B2
B1
L1
L2
1 3 42
5 6
NORDAC SK 700E Operating Manual
14 Subject to technical alterations BU 0700 EN
2.7 UB brake resistors (accessory)
During dynamic braking (frequency reduction) of a three phase motor, electrical energy is returned to the frequency inverter. In order to avoid overcurrent cut-off of the frequency inverter, the integrated brake chopper can convert the returned energy into heat by connecting an external brake resistor.
For inverter outputs up to 7.5 kW, a standard substructure resistor can be fitted; it can also be optionally equipped with a heat monitor for additional thermal protection of the resistor.
This design is no longer possible with higher frequency inverter outputs. Instead, the chassis brake resistors (Chapter 2.8) can be used.
2.7.1 Electrical data UB BR
Inverter type Resistor type
Resistance
Continuous
output (approx.)
*) Pulse output
(approx.)
Connection
leads, 500mm
SK 700E-151-340-A … SK 700E-301-340-A
SK BR1-200/300-F
200 Ω
300 W 3 kW 2 x 0.75 mm
2
SK 700E-401-340-A
SK BR1-100/400-F
100 Ω
400 W 4 kW 2 x 0.75 mm
2
SK 700E-551-340-A SK 700E-751-340-A
SK BR1- 60/600-F
60 Ω
600 W 7 kW 2 x 0.75 mm
2
*) permissible, depending on application, max. 5% ED
2.7.2 Dimensions UB BR
Resistor type
Length
L1
Width
B1
Depth
T
Fixing dimensions
Length L2 Width B2
SK BR1-200/300-F
281 121 48 269 100 5.2
SK BR1-100/400-F
281 121 48 269 100 5.2
SK BR1- 60/600-F
331 121 48 319 100 5.2
All dimensions in mm
2 Assembly and installation
BU 0700 EN Subject to technical alterations 15
B1
L1
B2 L2
T
2.8 Chassis brake resistors (accessory)
During dynamic braking (frequency reduction) of a three phase motor, electrical energy is released and returned to the frequency inverter. To prevent a safety shut-down of the frequency inverter, the integrated brake chopper can be activated by the connection of an external brake resistor.
The returned energy is converted into heat, so avoiding a possible overvoltage.
All chassis resistors are UL certified and are not subject to restrictions in the North American market.
Connection is with screw connectors that are designated +B, ­B (1.5-22kW) or BR, +ZW (30-160kW), and the safety leads.
For overload protection, a thermal switch is located close to a brake resistor. The switch is freely available via the screw connectors (2 x 4mm
2
). The switching capacity is
limited to 250VAC/10A, 125VAC/15A and 30VDC/5A.
2.8.1 Electrical data Chassis BR
Inverter type
NORDAC SK 700E
Resistor type
Resistance
Continuous
output (approx.)
*) Pulse output
(approx.)
Connection
terminals
1.5 ... 2.2 kW
SK BR2- 200/300-C
200 Ω
300 W 3 kW 10 mm
2
3.0 ... 4.0 kW
SK BR2- 100/400-C
100 Ω
400 W 6 kW 10 mm
2
5.5 ... 7.5 kW
SK BR2- 60/600-C
60 Ω
600 W 9 kW 10 mm
2
11 ... 15 kW
SK BR2- 30/1500-C
30 Ω
1500 W 20 kW 10 mm2
18.5 ... 22 kW
SK BR2- 22/2200-C
22 Ω
2200 W 28 kW 10 mm2
30 ... 37 kW
SK BR2- 12/4000-C
12 Ω
4000 W 52 kW 10 mm2
45 ... 55 kW
SK BR2- 8/6000-C
8 Ω
6000 W 78 kW 10 mm2
75 ... 90 kW
SK BR2- 6/7500-C
6 Ω
7500 W 104 kW 25 mm2
110 ... 160 kW
SK BR2- 3/7500-C
3 Ω
7500 W 110 kW 25 mm2
*) permissible, depending on application, max. 5% ED
2.8.2 Dimensions Chassis BR
Resistor type
Length
L1
Width
B1
Depth
T
Fixing dimensions
Length L2 Width B2
SK BR2- 200/300-C
100 170 240 90 150 4.3
SK BR2- 100/400-C SK BR2- 60/600-C
350 92 120 325 78 6.5
SK BR2- 30/1500-C
560 185 120 530 150 6.5
SK BR2- 22/2200-C
460 270 120 430 240 6.5
SK BR2- 12/4000-C
560 270 240 530 240 6.5
SK BR2- 8/6000-C
470 600 300 440 2 x 220 6.5
SK BR2- 6/7500-C
570 600 300 540 2 x 220 6.5
SK BR2- 3/7500-C
All dimensions in mm
Basic diagram,
design varies according to output
NORDAC SK 700E Operating Manual
16 Subject to technical alterations BU 0700 EN
2.9 Wiring guidelines
The frequency inverter has been developed for use in an industrial environment. In this environment, high levels of electromagnetic interference can influence the frequency inverter. In general, correct installation ensures safe and problem-free operation. To meet the limit values of the EMC directives , the following instructions should be complied with.
(1) Ensure that all equipment in the cabinet is securely earthed using short earthing cables that have large cross-sections and
which are connected to a common earthing point or earthing bar. It is especially important that every control device connected to the frequency inverters (e.g. an automation device) is connected, using a short cable with large cross-section, to the same earthing point as the inverter itself. Flat conductors (e.g. metal clamps are preferable, as they have a lower impedance at high frequencies.
The PE lead of the motor controlled by the frequency inverter must be connected as directly as possible to the earth connection of the cooling element, together with the PE of the corresponding frequency inverter mains supply. The presence of a central earthing bar in the control cabinet and the grouping together of all PE conductors to this bar normally ensures safe operation. (See also Chapter 8.3/8.4 EMC guidelines)
(2) Where possible, shielded cables should be used for control loops. The shielding at the cable end should be carefully sealed
and it must be ensured that the wires are not laid over longer distances without shielding.
The shields of analog setpoint cables should only be earthed on one side on the frequency inverter.
(3) The control cables should be installed as far as possible from power cables, using separate cable ducts, etc. Where cables
cross, an angle of 90° should be ensured as far as possible.
(4) Ensure that the contactors in the cabinet are interference protected, either by RC circuits in the case of AC contactors or by
free-wheeling diodes for DC contactors, for which the interference traps must b e positioned on the contactor coils. Varistors for over-voltage limitation are also effective. This interference suppression is particularly important when the contactors are controlled by the relay in the frequency inverter.
(5) Shielded or protected cables should be used for load connections and the shielding/protection should be earthed at both
ends, if possible directly to the frequency inverter PE/shield angle.
(6) If the drive is to be used in an area sensitive to electromagnetic interference, then the use of noise suppression filters is
recommended to limit the cable-dependent and radiated interference from the inverter. In this case, the filter must be mounted as closely as possible to the frequency inverter and fully earthed.
It is also an advantage if the inverter is installed together with the line filter in an EMC-pr oof enclosure, with EMC-compliant cabling. (See also Chapter 8.3/8.4 EMC)
(7) Select the lowest possible switching frequency. This will reduce the intensity of the electromagnetic interference produced by
the frequency inverter.
The safety regulations must be complied with under all circumstances when installing the
frequency inverter!
Note
The control cables, line cables and motor cables must be laid separately. In no case should they be laid in the same protective pipes/installation ducts.
The test equipment for high voltage insulations must not be used on cables that are connected to the frequency inverter.
2 Assembly and installation
BU 0700 EN Subject to technical alterations 17
2.10 Electrical connections
2.10.1 Line and motor connections
WARNING
THESE DEVICES MUST BE EARTHED.
Safe operation of the devices presupposes that qualified personnel mount and operate it in compliance with the instructions provided in these operating instructions.
In particular, the general and regional mounting and safety regulations for work on high voltage systems (e.g. VDE) must be complied with as must the regulations concerning professional use of tools and the use of personal protection equipment.
Dangerous voltages can be present at the line input and the motor connection terminals even when the inverter is switched off. Always use insulated screwdrivers on these terminal fields.
Ensure that the input voltage source is not live before setting up or changing connections to the unit. Make sure that the inverter and motor have the correct supply voltage set.
Note: If synchronising devices are connected or several motors are switched in parallel, the frequency inverter must be
operated with linear voltage/frequency characteristic curves, P211 = 0 and P212 = 0.
The line, motor, brake resistor and control connections are located on the base of the device. To gain access to the terminals, the device covers (cover and grid) must be removed. The connection terminals are now accessible from the front. All covers must be put back in place before switching on the supply voltage!
In general, the line, motor and brake resistor cables are connected first as their terminals are located on the bottom circuit board. The cable inlet is a slit opening on the base of the device.
Note: when using specific wiring sleeves, the maximum connection cross-section can be reduced.
Pay attention to the following:
1. Ensure that the voltage source provides the correct voltage and is suitable for the current required (see Chapter 7 Technical data). Ensure that suitable circuit breakers with the nominal current range are inserted between the voltage source and the inverter.
2. Connect the line voltage directly to the line terminals L
1
- L2 - L3 and the earth (PE).
3. A four-core cable must be used to connect the motor. The cable must be connected to the motor terminals U - V - W and the PE.
4. If shielded cables are used, then the cable shield can also be applied to as much surface as possible on the shield support angle.
Note
: The use of shielded cables is essential in order to maintain the specified radio interference suppression level. (See
also Chapter 8.4 EMC limit value classes)
NORDAC SK 700E Operating Manual
18 Subject to technical alterations BU 0700 EN
-ZW
BR
+ZW
PE
PE
L1
L2
L3
M
3 ~
L3
L2L1
PE
Input
PE
W
U V
Output
BR
2.10.2 Mains connection up to 22kW (PE/L1/L2/L3)
No special safety devices are required on the mains input side for the frequency inverter, just the normal mains protection (see technical data) and a master switch/fuse.
Connection terminals cross-section:
SK 700E-151-340-A ... SK 700E-751-340-A VDE 4mm²
UL/cUL (AWG 24-10)
SK 700E-112-340-A ... SK 700E-152-340-A VDE 10mm²
UL/cUL (AWG 22-8)
SK 700E-182-340-A ... SK 700E-222-340-A VDE 25mm²
UL/cUL (AWG 16-4)
Note: The use of this inverter on an IT network is possible
after minor alterations. Please consult your supplier.
2.10.3 Mains connection from 30kW (PE/L1/L2/L3)
No special safety devices are required on the mains input side for the frequency inverter, just the normal mains protection (see technical data) and a master switch/fuse.
Connection terminals cross-section:
SK 700E-302-340-O ...
SK 700E-372-340-O VDE 35mm²
(PE terminals = 16mm2) UL/cUL (AWG 2)
SK 700E-452-340-O ... SK 700E-752-340-O VDE 25-50mm²
UL/cUL (AWG 4-0)
SK 700E-902-340-O VDE 95mm²
UL/cUL (AWG 000)
SK 700E-113-340-O ... SK 700E-163-340-O VDE 50-150mm²
(PE terminals = 35-95mm
2
) UL/cUL (AWG 0-300 MCM)
Note: The use of this inverter on an IT network is possible
after minor alterations. Please consult your supplier.
Note: Only one PE terminal is located near the mains connection in the 90kW
device. Further PE connections can be implemented on the device housing.
PE
L1
L2
L3
M
3 ~
L3
L2L1
PE
Input
+B -B
Brake
-DC
PE
W
U V
Output
Brake resistor
Optional, Chap. 2.7/2.8
Brake resistor
Optional, Chap. 2.7/2.8
30-75kW and 110-160kW, 90kW differs
2 Assembly and installation
BU 0700 EN Subject to technical alterations 19
2.10.4 Motor cable (U/V/W/PE)
The motor cable must have a maximum length of 150m (Please note also Chapter 8.4 EMC limit value classes). If a shielded motor cable is used, or the metallic cable duct is well earthed, the maximum length of 50m should not be exceeded. For longer cable lengths , additional output chokes must be used. For multiple motor use
, the total cable length consists of the sum of the individual cable lengths. If the sum of the cable lengths
is too high, one output choke should be used per motor/cable.
Connection terminals cross-section:
SK 700E-151-340-A ... SK 700E-751-340-A VDE 4mm²
UL/cUL (AWG 24-10)
SK 700E-112-340-A ... SK 700E-152-340-A VDE 10mm²
UL/cUL (AWG 22-8)
SK 700E-182-340-A ... SK 700E-222-340-A VDE 25mm²
UL/cUL (AWG 16-4)
SK 700E-302-340-O ... SK 700E-372-340-O VDE 35mm²
(PE terminals = 16mm
2
) UL/cUL (AWG 2)
SK 700E-452-340-O ... SK 700E-752-340-O VDE 25-50mm²
UL/cUL (AWG 4-0)
SK 700E-902-340-O VDE 95mm²
(no PE terminal) UL/cUL (AWG 000)
SK 700E-113-340-O ... SK 700E-163-340-O VDE 50-150mm²
(PE terminals = 35-95mm2) UL/cUL (AWG 0-300 MCM)
2.10.5 Brake chopper connection up to 22kW (+B/-B)
The connection for the frequency inverter Æ brake resistor should be shielded and as short as possible. Note: Possible strong heating of the brake resistor should be taken into account.
Connection terminals cross-section:
SK 700E-151-340-A ... SK 700E-751-340-A VDE 4mm²
UL/cUL (AWG 24-10)
SK 700E-112-340-A ... SK 700E-152-340-A VDE 10mm²
UL/cUL (AWG 22-8)
SK 700E-182-340-A ... SK 700E-222-340-A VDE 25mm²
UL/cUL (AWG 16-4)
2.10.6 Brake resistor connection from 30kW (BR+ZW)
The connection for the frequency inverter Æ brake resistor should be shielded and as short as possible. Note: Possible strong heating of the brake resistor should be taken into account.
Connection terminals cross-section:
SK 700E-302-340-O ... SK 700E-372-340-O VDE 16mm²
(add. PE terminals = 16mm2) UL/cUL (AWG 6)
SK 700E-452-340-O ... SK 700E-752-340-O VDE 0.75-35mm²
(add. PE terminals = 0.75-35mm
2
) UL/cUL (AWG 18-2)
SK 700E-902-340-O VDE 50mm²
(no PE terminals) UL/cUL (AWG 4-0)
SK 700E-113-340-O ... SK 700E-163-340-O VDE 95mm²
(add. PE terminals = 95mm
2
) UL/cUL (AWG 000)
Note: Only one PE terminal is located near the mains connection in the 90kW
device. Further PE connections can be implemented on the device housing.
NORDAC SK 700E Operating Manual
20 Subject to technical alterations BU 0700 EN
2.10.7 Control unit connection
The manner and type of control unit connections are dependent on the options chosen (customer unit / special extension unit). The possible variations are described in Chapter 3.2/3.3.
On these pages you will find general data and information on all customer units and special extension units.
Connection terminals: - Plugs, terminals and connectors can be released with a small screwdriver
Maximum connection cross-section: - 1.5 mm
2
or 1.0 mm2, depending on option
Cable: - Lay and shield separately from the mains/motor cables
Control voltages: - 5V for the supply of an incremental encoder (Short-circuit proof) - 10V, max. 10mA, reference voltage for an external potentiometer
- 15V for the supply of the digital inputs or an incremental or absolute encoder
- analog output 0 - 10V, max. 5mA for an external display unit
Note
: All control voltages are based on a common reference potential (GND).
5 / 15 V can if necessary, be taken from several terminals. The sum of the
currents is max. 300 mA.
3 Operation and display
BU 0700 EN Subject to technical alterations 21
Technology Units (TU) are modules that can be inserted from above for display, parameterisation and control of the inverter.
3 Operation and display
The NORDAC SK 700E basic device is supplied with a blanking cover for the technology unit slot and the basic version has no components for parameterisation or control.
Technology units, customer units and special extension units
Through the combination of modules for the display, technology units and modules with digital and analog inputs, as well as interfaces, customer units or special extension units, the NORDAC SK 700E can be easily adapted to the requirements of various applications.
WARNING
Modules should not be inserted or removed unless the device is free of voltage. The slots may only be used
for the applicable modules. The slots are coded to prevent them being mixed up.
Extension Units (XU) are inserted into the slot at the base of the inverter. Such an extension unit is required if the speed is to be controlled or positioned by an incremental (absolute) encoder.
Customer Units (CU) are modules inserted inside the inverter in the upper recess. They are used for control and communication using digital/analog signals or bus interfaces.
NORDAC SK 700E Operating Manual
22 Subject to technical alterations BU 0700 EN
700E
NORDAC
700E
NORDAC
3.1 Technology unit
(Technology Unit, Option)
Technology units are snapped onto the inverter externally. They are for the control or parameterisation of the inverter and for the display of current operating settings..
Technology unit
(SK TU1-...)
Description Data
ParameterBox
SK TU1-PAR
For text-driven initialisation, parameterisation, configuration
and control of the frequency inverter. Background illuminated
graphic display.
6 languages
Storage of 5 data sets
Help texts
ControlBox
SK TU1-CTR
Used for commissioning, parameterisation, configuration and
control of the frequency inverter.
4-figure, 7-segment
LED display
Potentiometer
SK TU1-POT
For direct control of the drive from the frequency converter.
Potentiometer 0 to 100%
ON / OFF / Reverse button
CANbus module
SK TU1-CAN
This option enables control of the SK 700E via the CANbus
serial port.
Baud rate: 500 KBit/s
Connector: Sub-D 9
Profibus module
SK TU1-PBR
This option enables control of the SK 700E via the Profibus
DP serial port.
Baud rate: 1.5 MBaud
Connector: Sub-D 9
Profibus module
SK TU1-PBR-24V
This option enables control of the SK 700E via the Profibus
DP serial port. Operation requires an external 24V supply.
Baud rate: 12 MBaud
Connector: Sub-D 9
ext. +24V DC supply
RS 232
SK TU1-RS2
This option enables control of the SK 700E via the RS 232
serial port, e.g. using a PC.
Connector: Sub-D 9
CANopen module
SK TU1-CAO
This option enables control of the SK 700E via the CANbus
serial port, using the CANopen protocol
Baud rate: up to 1 MBit/s
Connector: Sub-D 9
DeviceNet module
SK TU1-DEV
This option enables control of the SK 700E via the DeviceNet
serial port using the DeviceNet protocol.
Baud rate: 500 KBit/s
5-pin screw connector
InterBus module
SK TU1-IBS
This option enables control of the SK 700E via the InterBus
serial port.
Baud rate: 500 kBit/s (2Mbit/s)
Connector: 2 x Sub-D 9
AS interface
SK TU3-AS1
Actuator-sensor interface is a bus system for the lower field
bus level, used for simple control tasks.
4 sensors / 2 actuators 5 / 8 pin
screw connector
Mounting
The technology units must be installed as follows:
1. Switch off the mains voltage, observe the waiting period.
2.
Remove the blanking cover by pressing the upper and lower catches
.
3. Allow the technology unit to engage audibly by pressing lightly on the installation surface.
WARNING / NOTE
Modules must not be inserted or removed unless the device is free of voltage. The slots may only be used
for the applicable modules. Installation of a technology unit separate from the frequency inverter is not
possible. It must be connected
directly to the frequency inverter.
3.1 Technology unit
BU 0700 EN Subject to technical alterations 23
3.1.1 ParameterBox
(SK TU1-PAR, Option)
This option is for simple parameterisation and control of the frequency inverter, as well as the display of current operating settings and states.
Up to 5 data sets can be stored and managed in this device.
Features of the ParameterBox
Illuminated, high resolution LCD graphics screen
Large-screen display of individual operating parameters
6 language display
Help text for error diagnosis
5 complete inverter data sets can be stored in the memory, loaded and processed
For use as a display for various operating parameters
Standardisation of individual operating parameters to display specific system data
Direct control of a frequency inverter
Mounting the ParameterBox
Following the mounting and switch-on of the ParameterBox, an automatic "Bus scan" is carried out. The ParameterBox identifies the connected frequency inverter.
In the display that follows, the frequency inverter type and its actual operating status (if released) are displayed.
In the standard display mode, 3 operating values and the actual inverter status can be displayed simultaneously.
The operating values displayed can be selected from a list of 8 possible values (in the >Display< / > Values< menu).
700E 3,0kW/3 POS STD 1
Fi/Hz U/V I/A
45.0 360 3.4
ONLINE FI P1 R RUNNING
NOTE
The digital frequency setpoint is factory set to 0Hz. To check whether the motor is working, a frequency
setpoint must be entered with the
key or a jog frequency via the respective menu level
>Parameterization<, >Basic parameters< and the respective parameter >Jog frequency< (P113)
Settings should only be implemented by qualified personnel, strictly in accordance with the warning and safety information.
ATTENTION : The motor may start immediately after pressing the
START key!
Current actual values for the selected operating values and their applicable units
Actual status of the ParameterBox
Inverter selected
Active parameters in inverter
Actual status of the inverter
Inverter type
Menu structure level
Special extension unit customer unit
NORDAC SK 700E Operating Manual
24 Subject to technical alterations BU 0700 EN
Functions of the ParameterBox
LCD display
Graphic-capable, backlit LCD display for displaying operating values and parameters for the connected inverter and ParameterBox parameters.
Using the SELECTION keys to toggle between the menu levels and menu items.
Press the and keys together to go back one level.
The contents of individual parameters can be altered with the VALUES keys.
Press the
and keys together to load the default values of the parameter selected.
When controlling the inverter using the keyboard, the frequency setpoint is set using the VALUE keys.
Press the ENTER key to select a menu group or accept the changed menu item or parameter value.
Note
: If a parameter is to remain, without a new value being stored, then one of the SELECTION keys
can be used for the purpose.
If the inverter is to be controlled directly from the keyboard (not control terminals), then the actual setpoint frequency can be stored under the Jog Frequency parameter (P113).
START key for switching on the frequency inverter.
Note
: Can only be used if this function
has not been blocked in parameter
P509 or P540.
STOP key for switching off the frequency inverter.
The direction of rotation of the motor changes when the DIRECTION key is operated. Rotation direction left is indicated by a minus sign.
Attention! Take care when operating pumps, screw conveyors, ventilators, etc.
ON
ERROR
The LED's indicate the actual status of the ParameterBox.
ON The ParameterBox is connected to the power supply and is operational. ERROR An error has occurred while processing data or in the connected frequency inverter.
3.1 Technology unit
BU 0700 EN Subject to technical alterations 25
Menu structure
The menu structure consists of various levels that are each arranged in a ring structure. The ENTER key moves the menu on to the next level. Simultaneous operation of the SELECTION keys moves the menu back a level.
Param eter 1 management
P1201 2 Copy - Source
P1202 2 Cop y - Target
P1204 2 Load default values
P1203 2 Copy - Start
P1205 2 Dele te m em ory
P0 2 Back
Parameterization 1
Display 1
P1001 2 Bus scan
P1002 2 FI selection
P1004 2 Values for display
P1003 2 Display mode
P1005 2 Standardisation
P0 2 Back
Options 1
P1301 2 Language
P1302 2 Operating mode
P1304 2 Contrast
P1303 2 Automatic bus scan
P1305 2 Set password
P1306 2 Box password
P0 zurück
700E 3,0kW/3 POS STD
1
Fi/Hz U/V I/O
45.0 360 3.4
ONLINE FI P1 R RUNNING
U1 U2 U3 U4 U5
1 - - - -
OK - - - -
100
P1307 2 Reset box paramet.
P0 2 Back
P0 zurück
P1308 2 NORDAC p-box
Version 3.7
Basic parameters 2 >ENTER< (to le vel 3)
P0 2 Back
Inverter me nu structure,
dependent on installed
options (e.g. posicion, etc.)
Æ Section 5
Para mete risation
Motor data 2 >ENTER< (to level 3)
Operating displays 2 >ENTER< (to level 3.)
>Display< (P10xx), >Parameter management< (P12xx) and >Options< (P13xx) are purely ParameterBox parameters and have nothing directly to do with the inverter parameters.
Access to the inverter menu structure is gained via the >Parameterization< menu. The details depend upon the customer units (SK CU1-...) and/or special extension units (SK XU1-...) connected to the inverter. The description of parameterisation begins in Chapter 5.
NORDAC SK 700E Operating Manual
26 Subject to technical alterations BU 0700 EN
Language selection, Summary
The following steps must be carried out to change the language used in the ParameterBox display.
The default setting is "German". After the mains supply is switched on, the following displays should appear (varies depending upon output and options).
700E 3,0kW/3 POS STD
1
> NORDAC <
Frequenzumrichter
ONLINE FU P1 ESperre
Use the Selection keys or ,
to scroll to the “Optionen“ menu
1
Optionen
>ENTER<
ONLINE FU P1 ESperre
P1301
2
Sprache Deutsch ...
ONLINE FU P1 ESperre
then press >ENTER<
Using the Values key ,
select the “Sprache“
Initial display
... English
... Français ... Espanol ... Sverige ... Nederlands
Nach Auswahl >ENTER< betätigen
P1301
2
Language English (e.g.)
ONLINE FI P1 Locked
Press the SELECTION keys and
simultaneously
1
Options
>ENTER<
ONLINE FI P1 Locked
700E 3,0kW/3 POS STD
1
> NORDAC <
Frequency Inverter
ONLINE FI P1 Locked
Press the SELECTION keys and
simultaneously
3.1 Technology unit
BU 0700 EN Subject to technical alterations 27
Controlling the frequency inverter with the ParameterBox
The frequency inverter can only be completely controlled via the ParameterBox if the parameter >Interface< (P509) is set to the >Keyboard< function (0 or 1) (the factory setting of the NORDAC SK 700E) and the inverter is not enabled via the control terminal.
vector
R
No inverter
control function
Increase frequency
Store actual frequency
Decrease frequency
STOP (Enable)
Change rotation direction
START (Enable)
Note: If the inverter is enabled in this mode, then the parameter set to be used can be selected for this inverter in the
menu: >Parameterisation< ...>Basic Parameter< in the parameter >Parameter Set<.
If the parameter set has to be changed during operation, then the new parameter set must be selected in this
parameter and activated using the
keys.
Attention: After the START command, the inverter can start immediately or with a pre-programmed frequency (minimum
frequency P104 or jog frequency P113).
Parameterising with the ParameterBox
The parameter mode accessed is the one selected at menu item >Parameterisation< at Level 1 of the Parameter Box. The parameter level of the connected inverter is accessed using the ENTER key.
The diagram below shows how the ParameterBox control elements are used for parameterisation.
vector
R
Increase value
Simultaneous activation:
load default parameters
One menu level forward
or
accept parameter value
Reduce value
Selection back
Simultaneous operation
one menu level back
Selection forward
SELECTION keys VALUE keys
NORDAC SK 700E Operating Manual
28 Subject to technical alterations BU 0700 EN
Screen layout during parameterisation
If the setting of a parameter is changed, then the value flashes intermittently until confirmed with the ENTER key. In order to retain the factory settings for the parameter being edited, both VALUE keys must be operated simultaneously. Even in this case, the setting must be confirmed with the ENTER key for the change to be stored.
If the change is not to be stored, then pressing one of the SELECTION keys will cal up the previously stored value. Further operation of a VALUE key leaves this parameter.
P102 PS1
3
Acceleration time 2,90 s
ONLINE FI P1 E BLOC
K
Note
: The lowest line in the display is used to display the current status of the box and the frequency inverter being
controlled.
3.1.1.1 ParameterBox parameters
The following main functions are assigned to the menu groups:
Menu group No. Master function Display (P10xx):
Selection of operating values and display layout
Parameterization (P11xx):
Programming of the connected inverter and all storage media
Parameter management (P12xx):
Copying and storage of complete parameter sets from storage media and inverters
Options (P14xx):
Setting the functions of the ParameterBox, as well as all automatic processes
Parameter display
Parameter Setting value / Description / Note
P1001
Bus scan
A bus scan is initiated with this parameter. During this process a progress indicator is shown in the display. After a bus scan, the parameter is "Off". Depending on the result of this process, the ParameterBox goes into the "ONLINE" or "OFFLINE" operating status.
P1002
Inverter select
Selection of the current item to be parameterised/controlled. The display and further operating actions refer to the item selected. In the inverter selection list,
only those devices detected during the bus scan are shown. The actual object appears in the status line.
Value range: FI, S1 ... S5
P1003
Display mode
Selection of the operating values display for the ParameterBox Standard Any 3 values next to each other
List Any 3 values with units below each other Large display 1 value (any) with unit
P1004
Values to display
Selection of a display value for the actual value display of the ParameterBox. The value selected is placed in the first position of an internal list for the display value and is then also used in the Large Display mode.
Possible actual values for the display: Speed of rotation Link voltage Setpoint frequency Torque current Speed of rotation Current Voltage Actual frequency
Parameter set to be edited
Parameter to be edited (No.)
Parameter to be edited (text)
Current parameter value
Actual status of the ParameterBox
Selected control medium
Status of the control medium
Menu structure level
Active parameter set in control medium
3.1 Technology unit
BU 0700 EN Subject to technical alterations 29
Parameter Setting value / Description / Note
P1005
Scaling factor
The first value on the list displayed is scaled using the standardisation factor. If this standardisation factor varies from a value of 1.00, then the units of the scaled value are hidden in the display.
Value range: -327.67 to +327.67; resolution 0.01
Parameterisation
Parameter Setting value / Description / Note
P1101
Object selection
Selection of the item to be parameterised. The ongoing parameterisation process relates to the object selected. Only the devices and storage
objects detected during the bus scan are displayed in the selection list. Value range: FI, S1 ... S5
Parameter administration
Parameter Setting value / Description / Note
P1201
Copy - Source
Selection of the actual source object to be copied. In the selection list, only the frequency inverters and storage media detected during the bus scan are shown.
Value range: FI, S1 ... S5
P1202
Copy - Destination
Selection of actual target object to copy. In the selection list, only the frequency inverters and storage media detected during the bus scan are shown.
Value range: FI, S1 ... S5
P1203
Copy - Start
This parameter triggers a transfer process, whereby all the parameters selected in >Copy – Source< are transferred to the object specified in the >Copy – Target< parameter. While data is being overwritten, an information window appears with acknowledgement. The transfer starts after acknowledgement.
P1204
Load default values
In this parameter, the default settings are written to the parameters of the selected item. This function is particularly important when editing storage objects. It is only via this parameter that a hypothetical inverter can be loaded and processed with the ParameterBox.
Value range: FI, S1 ... S5
P1205
Clear memory
In this parameter the data in the selected storage medium is deleted. Value range: S1 ... S5
Options
Parameter Setting value / Description / Note
P1301
Language
Selection of languages for operation of the ParameterBox Available languages: German English Dutch
French Spanish Swedish
P1302
Operating mode
Selection of the operating mode for the ParameterBox Offline:
The ParameterBox is operated autonomously. The data set of the frequency inverter is not accessed. The storage objects of the ParameterBox can be parameterised and administrated.
Online: A frequency inverter is located at the interface of the ParameterBox. The frequency inverter can be parameterised and controlled. When changing to the “ONLINE” operating mode, a bus scan is started automatically.
PC slave:
Only possible with the p-box or SK PAR-.. ParameterBox.
P1303
Auto-bus-scan
Setting the switch-on characteristics. Off
No bus scan is carried out; the frequency inverters connected before disconnection are sought when switched on again.
On A bus scan is carried out automatically when the Parameter Box is switched on.
NORDAC SK 700E Operating Manual
30 Subject to technical alterations BU 0700 EN
Parameter Setting value / Description / Note
P1304
Contrast
Contrast setting of the ParameterBox display Value range: 0% ... 100%; Resolution 1%
P1305
Set password
The user can set up a password in this parameter. If a value other than 0 has been entered in this parameter, then the settings of the ParameterBox or
the parameters of the connected inverter cannot be altered.
P1306
Box password
If the Password function is to be reset, the password selected in the >Set Password< parameter must be entered here. If the correct password has been selected, than all functions of the ParameterBox can be used again.
P1307
Reset Box parameter
In this parameter the ParameterBox can be reset to the default setting. All ParameterBox settings and the data in the storage media will be deleted.
P1308
NORDAC p-box
Displays the software version of the ParameterBox (NORDAC p-box). Please keep for future use.
3.1.1.2 ParameterBox error messages
Display
Error
Cause
Remedy
Communication error 200
INCORRECT PARAMETER NUMBER
These error messages are due to EMC interferences or differing software versions of the subscribers.
Check the software version of the ParameterBox and that of the connected
frequency inverter.
Check the cabling of all components, regarding possible EMC interference
201
PARAMETER VALUE CANNOT BE CHANGED
202
PARAMETER OUTSIDE VALUE RANGE
203
FAULTY SUB INDEX
204
NO ARRAY PARAMETERS
205
WRONG PARAMETER TYPE
206
INCORRECT RESPONSE RECOGNITION USS INTERFACE
207
USS INTERFACE CHECKSUM FAULT
Communication between inverter and ParameterBox is disrupted (EMC), safe operation cannot be guaranteed.
Check the connection to the frequency inverter. Use a shielded cable between
the devices. Route the BUS leads separately from the motor cables.
208
FAULTY STATUS RECOGNITION USS INTERFACE
Communication between inverter and ParameterBox is disrupted (EMC), safe operation cannot be guaranteed.
Check the connection to the frequency inverter.
Use a shielded cable between the devices. Route the BUS leads separately from the motor cables.
209_1
INVERTER DOES NOT RESPOND
The ParameterBox is waiting for a response from the connected frequency inverter. The waiting time has elapsed without a response being received.
Check the connection to the frequency inverter.
The settings of the USS parameters for the frequency inverter were changed during operation.
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