Norcold 323, 322 Owner's Manual

Installation and Owner’s Manual
For model 322 - a 1.7 cu. ft., 2-way refrigerator. For model 323 - a 1.7 cu. ft., 3-way refrigerator.
WARNING: Improper installation, adjustment, alteration, service or mainte-
nance can cause injury or property damage. Refer to this manual. For assistance or additional information, contact a qualified inst aller , service agency , or the gas supplier.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and liquid in the vicinity of this or any other appliance.
FOR YOUR SAFETY
If you smell gas:
2. Don’t touch electrical switches.
3. Extinguish any open flame.
4. Immediately call your gas supplier.
WARNING: DO NOT install this refrigerator in below deck
marine applications. Do not install this refrigerator in fixed indoor cabin or other dwelling applications. This refrigerator must use only NORCOLD designed and approved outside air intake and exhaust ventilation for correct and safe operation. Any other ventilation could cause lethal combustion exhaust fumes and/or propane gas fumes to be present in the living area and/or below deck.
NORCOLD, Inc. P .O. Box 4248 Sidney, OH 45365-4248
English
French
Norcold Customer Suport Dept.
Telephone: 800-543-1219
Fax: 937-497-3183
Web Site: www.norcold.com
Part No. 622828A (10-01)

Table of Contents

Owner’s Manual
Owner’s Manual .....................................................................2
Gas Absorption 3 Year Limited Warranty Policy......................2
Gas Absorption Warranty Information .....................................3
Gas Absorption Warranty Questions ....................................... 4
Safety Awareness .................................................................... 4
Safety Instructions ................................................................... 3
About Your Refrigerator ........................................................... 4
Storage volume ................................................................ 4
Leveling ............................................................................ 4
Operation during travel ..................................................... 4
Food compartment ........................................................... 4
Operating the Refrigerator Controls ....................................... 5
Control panel .................................................................... 5
Ignition-propane gas operation ....................................... 5
Do a test the gas safety valve ..........................................5
Start up - AC operation......................................................5
Start up - DC operation (model 323 only) ........................ 5
DC operation precautions ................................................ 5
DC operation guidelines ..................................................6
Shut down ........................................................................6
Refrigerator Care Checklist .................................................... 6
Defrosting and Cleaning ......................................................... 7
Defrosting.........................................................................7
Cleaning...........................................................................7
Door Sealing ........................................................................... 7
Refrigerator Maintenance Checklist ....................................... 7
Refrigerator Maintenance ........................................................ 7
Gas flame appearance .................................................... 7
Remove and clean the burner orifice ..............................8
Remove the Refrigerator ......................................................... 8
Reinstall the Refrigerator ........................................................ 8
Refrigeration Failure ............................................................... 9
Wiring Pictorial ........................................................................ 9
Wiring Diagram ....................................................................... 9
Replacement Parts ................................................................. 9
Installation Manual ............................................................... 10
Safety Awareness ..................................................................10
Safety Instructions ................................................................. 1 0
Certification and Code Requirements .................................. 1 0
Ventilation Requirements ...................................................... 11
Assemble the Enclosure ....................................................... 11
Install the Lower and Upper Vents ........................................ 11
Reverse the Door Swing (optional) ....................................... 1 2
Install the Refrigerator ........................................................... 1 2
Connect the Electrical Components ..................................... 1 2
Connect the 120 volts AC supply ...................................12
Connect the 12 volts DC supply (model 323 only) ........12
Connect the Propane Gas Components .............................. 1 3
Connect the propane gas supply system ...................... 1 3
Examine the propane gas supply system for leaks ......13
NORCOLD - Gas Absorption 3 Year Limited
Warranty Policy
Norcold • P.O. Box 4248 • Sidney, OH • USA • 45365-4248
Provided it is properly installed, properly maintained and placed under normal service and use, Norcold, Inc. warrants its refrigeration equipment to be free from defects in material and workmanship for three years with respect to the equipment’s component parts, and for two years with respect to the labor to repair or replace such parts, commencing from the original date of purchase.
Limitations of warranty
1. This Warranty applies only to Norcold gas absorption refrigerator operating equipment. This Warranty does not extend to glassware, electric light bulbs, and replaceable fuses.
2. This warranty does not apply to parts and assemblies that have been subjected to misuse, improper installation, improper or abnormal service, transit damage, recharging of the cooling system, accident, fire, improper repair, tampering or abuse.
3. Irrespective of the nature of the warranty protection offered or claimed, the period of warranty shall in no case extend beyond three years for component parts and two years for the labor to repair or replace such parts, commencing from the original date of purchase of the new equipment.
4. In order to obtain the remedy of repair and replacement, the refrigerator must be brought to any Norcold Service Center for warranty service. The end consumer is respon­sible for all expenses resulting from any remote service call if the refrigerator cannot be brought into the Norcold service center.
5. It is the responsibility of the end consumer to have maintenance performed upon the warranted equipment one time during the second year or before the beginning of the third year after original purchase. Such maintenance is required to maintain this warranty in effect and failure to perform such maintenance will void the remainder of the warranty. Required maintenance during the second year or before the third year after purchase is cleaning and checking of the following: Burner, Flue, Spiral Baffle, Roof Cap Screen, and Control Board Sequence.
Limitation of remedy
Installation and Owner’s Guide 2
1. The responsibility of Norcold under this or any warranty is limited to the repair or replacement (at Norcold’s option) of the defective part or assembly
2. In no event and under no circumstances shall Norcold be responsible under this limited warranty for any other charge whatsoever, including but not limited to charges or claims for labor, lost business, lost time, lost profits, loss of use, or any kind of incidental or consequential damages, however denominated or described. The remedy under this warranty is limited to replacement or repair.
3. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above exclusion may not apply to you.
Disclaimer of other warranties
This warranty is expressly in lieu of all other warranties either expressed or implied. All other warranties, expressed or implied, including any warranty of merchantability or fitness for a particular purpose, are hereby disclaimed and excluded.
Legal rights
This warranty gives you specific legal rights, and you may have other legal rights, which vary from state to state.

Gas Absorption Warranty Information

Your refrigerator is made to provide the ultimate in cooling satisfaction and will serve you reliably in the years to come. Norcold refrigerators are the only RV refrigerators made in the United States and offer a standard limited three-year warranty. Norcold also offers an additional warranty coverage plan which extends the standard limited three-year warranty. To activate your three-year limited warranty and to receive an invitation to participate in the extended warranty plan, com­plete and mail the warranty registration supplied.
Help us to help you. Write the model number and serial number below for future
reference. These numbers are on the serial plate in the refrigerator. The serial plate is located in the fresh food compartment on the top right hand side. Use these numbers when receiving service or in any correspondence concerning your refrigerator.
Model number ___________ Serial number ___________ If a problem occurs with your refrigerator, contact any of the
service centers throughout the United States and Canada. To find an authorized Norcold Service Center near you, please telephone the Norcold Customer Support Dept. at 800-543­1219 (option-1) or visit our web site at www.norcold.com.
Norcold is committed to providing products that are in harmony with the environment. Your Norcold refrigerator meets all environmental safety standards.

Gas Absorption Warranty Questions

This warranty is the only warranty for your Norcold refrigerator. There are no other express warranties. The only uses for this product are described in this manual. Part or model specifi­cations are subject to change without notice.
What does this warranty cover?
This warranty covers labor and U.P.S. ground transportation costs incurred in removing and reinstalling the refrigerator when necessary to replace a defective part and any parts replaced under warranty (including cooling units).
What is not covered by this warranty?
- Travel expenses for bringing the refrigerator to an authorized Norcold Service Center for warranty coverage.
- Additional costs caused by the inability to bring the
refrigerator to an authorized Norcold Service Center.
- Defects which are caused by transit damage, misuse, neglect, or accident.
- Manufacturing defects found at the time of purchase, parts replaced under warranty, and associated labor, which the original consumer-purchaser do not commu­nicate to Norcold within 30 days.
- Labor, performed without need for parts replacements, which the original consumer-purchaser does not communicate to Norcold within 30 days.
- Defects in glassware, electric light bulbs, or replacement fuses.
- Defects caused by improper installation, maintenance, or adjustment.
- Normal maintenance of this refrigerator as described in this manual.
- Defects caused by the improper use of parts or parts not manufactured or supplied by Norcold for repairs or replacements to the refrigerator.
Norcold will not be liable for any incidental or consequential loss or damage, due directly or indirectly to the use of this product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above may not apply to you.
How long does this warranty last?
This warranty is effective for a period of two years from date of purchase or for a period of three years from date of puchase if the required maintenance is done.
What will Norcold do?
Norcold will provide free service and replacement of defective parts, at no charge, at all authorized Norcold Service Centers. Norcold has the option of replacing the defective parts or the entire refrigerator. If the refrigerator is replaced, Norcold is not responsible for replacing dealer installed options.
How do you get service?
Bring the refrigerator to any authorized Norcold Service Center and:
- Show proof that the defective item is within warranty coverage.
- Show proof that required maintenance has been per­formed if applicable. Required maintenance during the second year or before the third year after purchase is cleaning and checking of the Burner, Flue, Spiral Baffle, Roof Cap Screen, and Control Board Sequence.
If you are unable to bring the refrigerator to an authorized Norcold Service Center:
- Send a written notice of the defect to Norcold.
- Norcold will promptly advise you how to obtain warranty
service.
What rights do you have?
This warranty gives you specific legal rights. You may also have other rights which vary from state to state.
Installation and Owner’s Guide 3

Safety Awareness

Read this manual carefully and understand the contents before you use the refrigerator.
Be aware of possible safety hazards when you see the safety alert symbol on the refrigerator and in this manual. A signal word follows the safety alert symbol and identifies the danger of the hazard. Carefully read the descriptions of these signal words to fully know their meanings. They are for your safety.
WARNING: This signal word identifies a hazard,
which if ignored, can cause dangerous personal injury, death, or much property damage.
CAUTION: This signal word identifies a hazard, which
if ignored, can cause small personal injury or much property damage.

Safety Instructions

- The refrigerator cooling system is under pressure. Do not try to repair or to recharge a defective cooling system. The cooling system contains sodium chromate. The breathing of certain chromium compounds can cause cancer. The cooling system contents can cause severe skin and eye burns, and can ignite and burn with an intense flame. Do not bend, drop, weld, move, drill, puncture, or hit the cooling system.
CAUTION:
- The rear of the refrigerator has sharp edges and corners. To prevent cuts or abrasions when working on the refrigerator, be careful and wear cut resistant gloves.
- Make sure all fasteners and connections are tight.

About Y our Refrigerator

Storage volume:
WARNING:
- The storage of flammable materials behind or around the refrigerator creates a fire hazard. Do not use the area behind the refrigerator to store flam­mable materials (gasoline, cleaning supplies, etc.)
- Do not remove the round ground prong from the refrigerator’s AC power cord. Do not use a two prong adapter or extension cord on the AC power cord.
- A circuit overload can result in an electrical fire if the wires and/or fuse are not the correct size. Either use the wire and fuse sizes as written in this manual or refer to your local codes or the applicable RVIA Standards for the correct wire and fuse sizes.
- Incorrect installation, adjustment, change to, or maintenance of this refrigerator can cause personal injury, property damage, or both. Have service and maintenance work done by your dealer or by an Norcold authorized service center.
- Disconnect both the AC and DC power sources before doing any maintenance work on the refrigera­tor. All service work on this refrigerator must be done by a qualified service technician.
- Do not bypass or change the refrigerator’s electrical components or features.
- When you discard an appliance, remove all doors to prevent accidental entrapement and suffoction.
- Do not spray liquids near electrical outlets, connec­tions, or the refrigerator components. Many liquids are electrically conductive and can create a shock hazard, electrical shorts, and in some cases, fire.
This refrigerator is made to store fresh food and has a capacity of 1.7 cubic feet
Leveling:
CAUTION:
3° off level side-to-side and 6° off level front-to-back (as looking at the front of the refrigerator). Operating it at more than these limits can cause damage to the cooling system and create a risk of personal injury or property damage. Make sure the vehicle is level before you operate the refrigerator.
The refrigerator is made to operate within
Operation during travel:
While the refrigerator should be level when the vehicle is stopped, performance during travel is not usually effected.
Food compartment:
Let the refrigerator cool for at least eight hours before you fill with food.
For the best cooling performance:
- Let air move freely inside the entire food compartment.
- Do not cover the shelves with plastic, paper, etc.
To decrease the amount of ice that forms on the cooling fins:
- Cover all liquids and moist foods.
- Let hot foods cool before putting them in the refrigerator.
- Do not open the door any longer than necessary.
Installation and Owner’s Guide 4

Operating the Refrigerator Controls

The piezo lighter [3] makes a spark which ignites the flame at the burner.
Control panel:
The refrigerator control panel [1] is located on the rear of the refrigerator (See Art00953 and Art00954). Unlike refrigerators with electric controls, this refrigerator will operate on one energy source, independently of the others.
Energy selector ................................................................ 1
Gas control ....................................................................... 2
Piezo lighter ..................................................................... 3
3 Amp fuse ....................................................................... 4
20 Amp fuse ..................................................................... 5
The energy selector [1] changes the energy source of the refrigerator between propane GAS, AC electric, and DC electric.
A nonadjustable thermostat controls the AC and DC operation of the refrigerator. The thermostat has a capillary sensor that is attached to the cooling fin. The AC or DC electric heater operates in response to the temperature of the cooling fin to keep the refrigerator temperature constant.
The gas control [2] changes the amount of propane gas that goes to the burner. This acts as the temperature control of the refrigerator. When operating the refrigerator on GAS, you can change the refrigerator temperature to the desired setting by putting the gas control at any position between HIGH COOL and LOW COOL. HIGH COOL is the coldest tempera­ture setting.
NOTE: This is not an automatic gas control. It does not
change the flame from high fire to low fire as with other RV refrigerators. If the cooling load changes, you must manually change the gas control to maintain the same temperature inside the refrigera­tor.
When the outside air temperature is below 50° F., the refrigerator may have a tendency to freeze food. To reduce the tendency to freeze food:
- Turn the gas control to LOW COOL position.
- Keep the refrigerator full.
- Put foods that are more likely to freeze on the top or middle shelves.
The gas control has a gas safety valve built into it. As long as a flame is present, the safety valve is open and allows propane gas to flow to the burner. Any loss of flame (empty gas tank, blow out, etc.) closes the safety valve and stops the flow of propane gas.
The 3 Amp fuse [4] protects the AC wiring of the refrigerator. The 20 Amp fuse [5] (model 323) protects the DC wiring of the
refrigerator.
Ignition - propane gas operation:
WARNING: Do not us a match for ignition. An ignition
flashback can cause burns to the hand or face. If, in an emergency, you must use a match for ignition of the refrigerator, do not hold in the gas control for more than five or ten seconds at a time and use the longest match possible.
1. Open the lower intake vent to get access to the rear of the refrigerator.
2. Open the valve at the propane gas storage tank.
3. Open the viewing window on the burner box .
4. Turn the energy selector switch [1] to the GAS position (See Aet00953).
5. Turn the gas control [2] to the HIGH COOL position.
6. Push and hold in the gas control.
- In rapid succession, push the igniter [3] in several times.
- Look through the viewing window and make sure that
ignition occurred.
WARNING: Do not hold the gas control in for more
than 30 seconds. If there is no flame in this time, wait at least five minutes before you try ignition again. If you continue to hold the gas control in, gas will collect in the burner area. This could cause a fire or an explo­sion and result in dangerous personal injury or death.
- Continue to hold the gas control in for about 15 seconds
only.
7. Turn the gas control to the amount of cooling that you wish.
8. Close the viewing window on the burner box.
Do a test of the gas safety valve:
With an established flame in GAS mode:
1. Close the manual gas shutoff valve [3] of the refrigerator (See Art00952].
2. After the flame is extinguished, you should hear a sharp “click” sound within three minutes.
NOTE: The gas safety valve should close with a sharp “click“
sound.
3. Open the manual gas shutoff valve of the refrigerator.
Installation and Owner’s Guide 5
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