Nokia Lumia 925, RM-892, RM-893, RM-910 Service Manual

Page 1
Service Manual for L1 and L2
z
z
z
z
Nokia Lumia 925
Key features
Check the repair
8.7 Mpix PureView camera with OIS Built-in wireless charging support
4.5" AMOLED WXGA display New Lumia design with an anodized aluminum chassis
policy before
performing any
mechanical repair
on Service Level
1&2!
Version 1.0
Exploded view Disassembly steps Assembly steps
More More More
Solder components Service devices Product controls and interfaces
More More More
Service concept Phone reset
More More
©2013 Nokia | Nokia Internal Use only | All Rights Reserved.
Page 2
Service Manual Level 1 and 2
Nokia Lumia 925
RM-892, RM-893, RM-910 Version 1.0
DISPLAY ASSEMBLY
(I0001, I0002)
1
METAL DECO
I0001
CAMERA BOOT
I0028
FRONT CAMERA
I0016
TYPE LABEL
I0009
SIM TRAY
I0029
Exploded view
DISPLAY I0002
CAMERA I0015
BATTERY I0003
CONNECTOR SUPPORT
LIGHT SWAP PACKAGE
(I0008, I0009)
3
WATER INGRESS LABEL
CONNECTOR ASSEMBLY
(I0017 - I0019)
4
CONNECTOR SUPPORT FRAME
MICROPHONE
AV CONNECTOR
USB CONNECTOR
CONNECTOR LATCH
VIBRA HOLDER
WLAN/GPS ANTENNA
WATER INGRESS LABEL
MIMO ANTENNA
SCREW TORX+
SIZE 4 RF1.2 x 4.0
BATTERY
I0004
I0017
I0018
I0019
I0007
VIBRA I0020
I0030
I0022
I0011
I0010
I0027
THERMAL PAD I0024
LIGHT SWAP PAWB I0008
SIDE KEY ASSEMBLY I0013
BOTTOM FLEX I0014
ANTENNA COAX CABLE I0023
SPEAKER BOX I0021
MAIN ANTENNA I0012
SCREW TORX+ SIZE 4 RF1.2 X 2.8 I0025
SCREW TORX+ SIZE 6 M1.6 X 3.0 I0026
BACK COVER ASSEMBLY
(I0005, I0006)
2
LED FLASH
I0006
Only available as assembly
©2013 Nokia | Nokia Internal Use only | All Rights Reserved.
BACK COVER I0005
Not reuseable after removal
Repair/swap only in level 3
Page 3
Service Manual Level 1 and 2
Nokia Lumia 925
RM- 892, RM-893, RM-910 Version 1.0
Disassembly steps
1) For disassembling you need the Nokia Standard toolkit version 2. You will also need the SIM door key, the SS-311 Back cover release tool, an AV plug, SS-317 Battery removal tool, SS-318 Protective cover and the SS-231 RF connector disassembly/assembly tool.
2) Protect the DISPLAY with protective film.
Page 4
3) Release the SIM TRAY with the SIM door key and pull it out.
4) Release the shown corner of the BACK COVER with the SS-311 back cover release tool.
Page 5
5) Release the top end of the BACK COVER with the SS-93 by sliding it to the direction shown. When releasing the BACK COVER, hold the SS-93 as shown to avoid damaging any components underneath the BACK COVER. Be also careful not to damage the clips holding the BACK COVER!
6) Slide the SS-93 to the direction shown to release the left side of the BACK COVER. Be careful not to damage the BACK COVER or any components underneath it!
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7) Slide the SS-93 to the direction shown to release the bottom end of the BACK COVER. Be careful not to damage the BACK COVER or any components underneath it!
8) Slide the SS-93 to the direction shown to release the right side of the BACK COVER. Be careful not to damage the BACK COVER or the ANTENNA COAX CABLE underneath it!
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9) When all sides of the BACK COVER are open, release the camera clip by pulling BACK COVER up while gently turning and pushing towards top end of the phone. Be careful not to damage the BACK COVER camera clip!
10) Remove the BACK COVER. Check all the BACK COVER clips for damages. Check also the camera clip. In case any of the clips are damaged, discard the BACK COVER.
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11) Open the BATTERY connector with the SS-93. Always open the connectors carefully to avoid damaging them or any components nearby.
12) Unscrew the three Torx+ size 6 screws.
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13) Remove the CONNECTOR SUPPORT FRAME with tweezers.
14) Open the BOTTOM FLEX connector with the SS-93.
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15) Open the SIDE KEY connector.
16) Open the DISPLAY connector.
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17) Open the CONNECTOR FLEX.
18) Open the FRONT CAMERA connector.
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19) Disconnect the ANTENNA COAX CABLE connector from the ENGINE BOARD with the SS-231. Lock the SS-231 to the top of the connector as shown and lift it up carefully. Keep the other end of the ANTENNA COAX CABLE connected. Be careful not to damage the connector.
20) Unscrew the two Torx+ size 4 screws.
Page 13
21) Remove the MIMO ANTENNA with tweezers.
22) Release the ENGINE BOARD by lifting it up from the shown place with the SS-93.
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23) Lift up and remove the ENGINE BOARD. Be careful not to damage any of the flexes. Use the SS-93 to guide the flexes away from the ENGINE BOARD.
24) Pull the WLAN/GPS ANTENNA to the direction shown and remove it.
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25) Open the CAMERA CONNECTOR from the shown side.
26) Remove the CAMERA.
Page 16
27) Remove and discard the THERMAL PAD.
28) Release the CONNECTOR LATCH from the shown place.
Page 17
29) Remove the CONNECTOR LATCH. Be careful not to damage the flex when guiding it through the CONNECTOR LATCH.
30) Remove the FRONT CAMERA.
Page 18
31) Remove the CAMERA BOOT from the FRONT CAMERA.
32) To remove the CONNECTOR FLEX, first gently pull the secondary microphone and the micro USB connector away from the METAL DECO ASSEMBLY.
Page 19
33) Then lift up the CONNECTOR FLEX with an AV plug.
34) Remove the CONNECTOR FLEX.
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35) Unscrew the two Torx+ size 4 screws.
36) Release the SIDE KEY ASSEMBLY with the SS-93 from both ends. Be careful not to damage it.
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37) Remove the SIDE KEY ASSEMBLY.
38) Release the SPEAKER BOX from the shown place with the SS-93.
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39) Remove the SPEAKER BOX.
40) Remove the MAIN ANTENNA from the SPEAKER BOX with the SS-93 only if either one is damaged. Remove any adhesive remains from the MAIN ANTENNA and the SPEAKER BOX.
Page 23
41) Carefully disconnect the other end of the ANTENNA COAX CABLE.
42) Remove the ANTENNA COAX CABLE with tweezers. Make sure to grab the ANTENNA COAX CABLE only from the metal shields and not from the cable itself.
Page 24
43) Release the BOTTOM FLEX with the SS-93. Be careful no to damage it.
44) Remove the BOTTOM FLEX.
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45) Release the VIBRA HOLDER by inserting the SS-93 between the HOLDER and the VIBRA.
46) Remove the VIBRA HOLDER.
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47) Carefully release the VIBRA with the SS-93.
48) Remove the VIBRA.
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49) Insert the DISPLAY ASSEMBLY to the SS-318 Protective cover bottom end first.
50) Push the SS-317 Battery removal tool in between the BATTERY and the METAL DECO. Slowly push the SS-317 until the BATTERY is released. Lift up and remove the BATTERY. Do not use it again. Discard it.
Page 28
51) The Nokia Lumia 925 disassembly procedure is complete.
-END OF DISASSEMBLY-
©2013 Nokia | Nokia Internal Use only | All Rights Reserved.
Page 29
Service Manual Level 1 and 2
Nokia Lumia 925
RM- 892, RM-893, RM-910 Version 1.0
Assembly steps
1) For assembling you need the Nokia Standard toolkit version 2. You will also need the SS-231 RF connector disassembly/assembly tool.
2) Remove the BATTERY CONNECTOR SUPPORT protective film.
Page 30
3) Attach the BATTERY CONNECTOR SUPPORT to the battery connector. Ba careful not to damage the battery connector.
4) Remove the BATTERY protective film. Place the BATTERY to its cavity and press it to activate the adhesive.
Page 31
5) Remove the VIBRA protective film.
6) Align the VIBRA to its place by using the shown screw hole. Press the VIBRA gently to activate the adhesive. Be careful not to damage the VIBRA.
Page 32
7) Place the VIBRA HOLDER shown side first.
8) Lock the other side of the VIBRA HOLDER with the SS-93.
Page 33
9) Remove the BOTTOM FLEX protective film.
10) Align the BOTTOM FLEX by using the two shown holes. Press the BOTTOM FLEX with the SS-93 to activate the adhesive. Be careful not to damage the small components on the BOTTOM FLEX.
Page 34
11) Lock the SS-231 tool to the ANTENNA COAX CABLE connector by first placing the tool on the cable and then sliding it towards the connector.
12) Connect the ANTENNA COAX CABLE connector. Be careful not to damage the connector.
Page 35
13) Push the ANTENNA COAX CABLE around the shown corner and lock it to the shown three holder clips.
14) Push the MAIN ANTENNA to the SPEAKER BOX. Check that the shown three clips are attached.
Page 36
15) Place the SPEAKER BOX with the MAIN ANTENNA to the METAL DECO bottom end first. Then press it to its place.
16) Place the SIDE KEY ASSEMBLY.
Page 37
17) Fasten the two TORX+ size 4 screws in the order shown to the torque of 8 Ncm.
18) Remove the MICROPHONE protective film.
Page 38
19) Push the AV CONNECTOR to its place first.
20) Use the SS-93 to push the MICROPHONE and the USB CONNECTOR to their places.
Page 39
21) Check that the CONNECTOR ASSEMBLY is correctly aligned.
22) Remove the FRONT CAMERA support protective film.
Page 40
23) Place the FRONT CAMERA support.
24) Place the CAMERA BOOT to the FRONT CAMERA. Note the alignment of the CAMERA BOOT.
Page 41
25) Place the FRONT CAMERA as shown.
26) Push the CONNECTOR ASSEMBLY connector through the CONNECTOR LATCH. Push the CONNECTOR LATCH to its place with the SS-93. Be careful not to damage the CONNECTOR ASSEMBLY connector.
Page 42
27) Place the THERMAL PAD.
28) Remove the CAMERA support protective film. Place the CAMERA support as shown.
Page 43
29) Gently bend the CAMERA connector flex.
30) Connect the CAMERA connector. Be careful not to damage the connector.
Page 44
31) Bend the CAMERA connector flex as shown. Be careful not to damage the CAMERA connector flex.
32) Place the WLAN/GPS ANTENNA to the ENGINE BOARD as shown.
Page 45
33) Place the ENGINE BOARD to the METAL DECO bottom end first. Guide the connectors away with the SS-93. Be careful not to damage or leave any connectors underneath the ENGINE BOARD.
34) Press the ENGINE BOARD gently until it snaps to its place.
Page 46
35) Place the MIMO ANTENNA.
36) Fasten the two TORX+ size 4 screws in the order shown to the torque of 8 Ncm.
Page 47
37) Lock the SS-231 tool to the ANTENNA COAX CABLE connector and connect it. Be careful not the damage the connector.
38) Make sure that the ANTENNA COAX CABLE stays in its cavity.
Page 48
39) Connect the FRONT CAMERA connector with the SS-93. When connecting connectors, be careful not damage them or any components nearby.
40) Connect the CONNECTOR ASSEMBLY connector with the SS-93.
Page 49
41) Connect the DISPLAY connector with the SS-93.
42) Connect the SIDE KEY ASSEMBLY connector with the SS-93.
Page 50
43) Connect the BOTTOM FLEX connector with the SS-93.
44) Place the CONNECTOR SUPPORT FRAME.
Page 51
45) Fasten the three TORX+ size 6 screws in the order shown to the torque of 15 Ncm.
46) Connect the BATTERY connector. Make sure to connect the BATTERY connector last to avoid short circuit. Be careful not to damage the connector or any components nearby.
Page 52
47) Remove the camera opening protective film.
48) Place the BACK COVER and press from the shown places to attach the right side of the back cover first.
Page 53
49) Attach the bottom end of the BACK COVER by pressing from the shown places.
50) Then attach the left side of the BACK COVER by pressing from the shown places.
Page 54
51) Attach the top end of the BOTTOM COVER. You might need to push the BACK COVER slighty towards bottom end of the phone and then press the BACK COVER to its place.
52) Remove the BACK COVER protective film.
Page 55
53) Push in the SIM TRAY.
54) Remove the DISPLAY protective film.
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55) The Nokia Lumia 925 assembly procedure is complete.
-END OF ASSEMBLY-
©2013 Nokia | Nokia Internal Use only | All Rights Reserved.
Page 57
Service Manual Level 1 and 2
Nokia Lumia 925
RM-892, RM-893, RM-910 Version 1.0
TOP
Solder components
WLAN/GPS
ant spring
Display support
GND spring
Vibra
fuse
LB + B7 MIMO
ant spring
X7800
X1361
F2100
???
X7804
BOTTOM
F1351
F1400
F1351
X1362
X2104
X2103
X7805
Camera
fuse
Display support
GND spring
Vibra
+ spring
Vibra
-spring
LB + B7 MIMO
ant trimmin spring
HB MIMO
ant spring
NFC ant
spring
NFC ant
spring
Camera LED
GND spring
X7802
X6500
X6501
X1471
X7823
X1470
F1351
F1351
F1350
X3300
Main antenna
coax connector
Camera LED
+ spring
Display
backlight fuse
UI keys
backlight fuse
WLC
connector
©2013 Nokia | Confidential | All Rights Reserved.
Page 58
Service Manual Level 1 and 2
V
0
Nokia Lumia 925
RM-892, RM-893, RM-910
ersion 1.
CA-190CD Service cable AC-50 USB charger SIM door key
Service devices
SS-311 Back cover release tool SS-231 RF connector disassembly/assembly tool SS-317 Battery removal tool
SS-318 Protective cover Nokia Standard Toolkit (v2)
For more information, refer to the Service
Bulletin (SB-011) on Nokia Online. Supplier or
manufacturer contacts for tool re-order can be
found in “Recommended service equipment”
document on Nokia Online.
©2013 Nokia | Nokia Internal Use only | All Rights Reserved.
Page 59
Service Manual Level 1 and 2
Nokia Lumia 925
RM-892, RM-893, RM-910 Version 1.0
Product controls and interfaces
1
2
5
9
12
10
11
3
4
1 — Micro-SIM holder 2 — Micro-USB connector 3 — Secondary microphone
6 7
4 — 3.5 mm AHJ connector 5 — Earpiece 6 — Ambient light & proximity sensor 7 — Front camera 8 — Touch display 9 — Back key 10 — Start key
8
11 — Search key 12 — Microphone 13 — Dual LED flash 14 — Main camera 15 — Volume keys 16 — Power/Lock key 17 — WLC cover contacts 18 — Camera key 19 — Loudspeaker 20 — MIMO antenna 21 — WLAN/GPS antenna 22 — NFC area 23 — Main antenna
v1.0
14
17
13
15
16
18
19
20
21
22
23
©2013 Nokia | Nokia Internal Use only | All Rights Reserved.
Page 60
Service Manual Level 1 and 2
Nokia Lumia 925
RM-892, RM-893, RM-910 Version 1.0
Flashing concept
Service
software
Service concept
CA-101
Note: Charged battery is man­datory
Transceiver with
embedded battery
©2013 Nokia | Nokia Internal Use only | All Rights Reserved.
Page 61
Service Manual Level 1 and 2
0
t
Nokia Lumia 925
RM-892, RM-893, RM-910 Version 1.
Phone rese
Hardware reset
If the phone hardware is jammed, you should first recommend that the consumer performs a hardware reset. The hardware reset does not reset the Windows Live ID or remove any consumer data. Because the consumer cannot remove the battery to reset the phone the phone has a special electronic circuit which cuts the phone power when the volume down and power keys are pressed for 10-15 seconds.
To perform the hardware reset, press and hold the Volume down and Power keys at the same time for about 10-15 seconds until a short vibration is felt. The phone should restart by itself.
Software / operating system (OS) reset
The software / operating system (OS) reset returns the phone to its out-of-the-box state. Note that this procedure erases all consumer data! Always first try to perform a hardware reset.
Option 1: About menu
- Use this option if the consumer knows the lock code
- This option warns the consumer about data loss!
-Tap Settings > About > reset your phone
Page 62
Option 2: Hardware key combination
- Use this option if the phone is locked and the consumer does not know the code
- Note: no warning about data loss!
- Do not advertise this feature to consumers!
Follow next steps to perform OS reset with phone keys.
Step 1
Make sure the phone is turned Off.
1. Press and hold the power key
2. Phone vibrates (release the power key)
3. Press and hold the volume down key
4. Exclamation mark is shown on the screen (release the volume down key)
Step 2
Input the following key combination:
1. Volume up
2. Volume down
3. Power
4. Volume down
Step 3
The phone will reset and boot up automatically
©2013 Nokia | Nokia Internal Use only | All Rights Reserved.
Page 63
Service Manual Level 1 and 2
V
0
Nokia Lumia 925
RM-892, RM-893, RM-910
ersion 1.
Version Date Description
1.0 23.05.2013 First published version

Version history

©2013 Nokia | Nokia Internal Use only | All Rights Reserved.
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