Nokia RM-704, C2-00 Service Manual

Nokia Customer Care

Service Manual

RM-704 (Nokia C2-00)

Mobile Terminal

Part No: (Issue 1)

COMPANY CONFIDENTIAL

Amendment Record Sheet

Amendment No Date Inserted By Comments

Original issue 05/2011 Jeff Zhao

RM-704

Amendment Record Sheet

Page ii COMPANY CONFIDENTIAL Issue 1

RM-704 Copyright

Copyright

without the prior written permission of Nokia is prohibited. Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia

Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners.

Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice.

Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused.

The contents of this document are provided "as is". Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, are made in relation to the accuracy, reliability or contents of this document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice.

The availability of particular products may vary by region.

IMPORTANT

This document is intended for use by qualified service personnel only.

Issue 1 COMPANY CONFIDENTIAL Page iii

RM-704

Warnings and cautions

Warnings

•

IF THE DEVICE CAN BE INSTALLED IN A VEHICLE, CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI-SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/ MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.

•

THE PRODUCT MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES, FOR EXAMPLE, PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.

•

OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.

•

BEFORE MAKING ANY TEST CONNECTIONS, MAKE SURE YOU HAVE SWITCHED OFF ALL EQUIPMENT.

Cautions

•

Servicing and alignment must be undertaken by qualified personnel only.

•

Ensure all work is carried out at an anti-static workstation and that an anti-static wrist strap is worn.

•

Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.

•

Use only approved components as specified in the parts list.

•

Ensure all components, modules, screws and insulators are correctly re-fitted after servicing and alignment.

•

Ensure all cables and wires are repositioned correctly.

•

Never test a mobile phone WCDMA transmitter with full Tx power, if there is no possibility to perform the measurements in a good performance RF-shielded room. Even low power WCDMA transmitters may disturb nearby WCDMA networks and cause problems to 3G cellular phone communication in a wide area.

•

During testing never activate the GSM or WCDMA transmitter without a proper antenna load, otherwise GSM or WCDMA PA may be damaged.

Page iv COMPANY CONFIDENTIAL Issue 1

RM-704 For your safety

For your safety

QUALIFIED SERVICE

Only qualified personnel may install or repair phone equipment.

ACCESSORIES AND BATTERIES

Use only approved accessories and batteries. Do not connect incompatible products.

CONNECTING TO OTHER DEVICES

When connecting to any other device, read its user’s guide for detailed safety instructions. Do not connect incompatible products.

Issue 1 COMPANY CONFIDENTIAL Page v

RM-704

Care and maintenance

This product is of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years.

•

Keep the phone and all its parts and accessories out of the reach of small children.

•

Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits.

•

Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged.

•

Do not store the phone in hot areas. High temperatures can shorten the life of electronic devices, damage batteries, and warp or melt certain plastics.

•

Do not store the phone in cold areas. When it warms up (to its normal temperature), moisture can form inside, which may damage electronic circuit boards.

•

Do not drop, knock or shake the phone. Rough handling can break internal circuit boards.

•

Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the phone.

•

Do not paint the phone. Paint can clog the moving parts and prevent proper operation.

•

Use only the supplied or an approved replacement antenna. Unauthorised antennas, modifications or attachments could damage the phone and may violate regulations governing radio devices.

All of the above suggestions apply equally to the product, battery, charger or any accessory.

Page vi COMPANY CONFIDENTIAL Issue 1

RM-704 ESD protection

ESD protection

Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone.

Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use.

To replace the covers ESD protection must be applied. All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static electricity

discharge. All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside

any ESD Protected Area (EPA). Every repair action involving opening the product or handling the product components must be done under

ESD protection. ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area. For more information and local requirements about ESD protection and ESD Protected Area, contact your local

Nokia After Market Services representative.

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RM-704

Battery information

Note: A new battery's full performance is achieved only after two or three complete charge and

discharge cycles!

The battery can be charged and discharged hundreds of times but it will eventually wear out. When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery.

Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer. Unplug the charger when not in use. Do not leave the battery connected to a charger for longer than a week, since overcharging may shorten its lifetime. If left unused a fully charged battery will discharge itself over time.

Temperature extremes can affect the ability of your battery to charge. For good operation times with Ni-Cd/NiMh batteries, discharge the battery from time to time by leaving the

product switched on until it turns itself off (or by using the battery discharge facility of any approved accessory available for the product). Do not attempt to discharge the battery by any other means.

Use the battery only for its intended purpose. Never use any charger or battery which is damaged. Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object (coin, clip or

pen) causes direct connection of the + and - terminals of the battery (metal strips on the battery) for example when you carry a spare battery in your pocket or purse. Short-circuiting the terminals may damage the battery or the connecting object.

Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C and 25°C (59°F and 77° F). A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged. Batteries' performance is particularly limited in temperatures well below freezing.

Do not dispose of batteries in a fire! Dispose of batteries according to local regulations (e.g. recycling). Do not dispose as household waste.

Page viii COMPANY CONFIDENTIAL Issue 1

RM-704 Company policy

Company policy

Our policy is of continuous development; details of all technical modifications will be included with service bulletins.

While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Business Group should be notified in writing/email.

Please state:

•

Title of the Document + Issue Number/Date of publication

•

Latest Amendment Number (if applicable)

•

Page(s) and/or Figure(s) in error

Please send to:

NOKIA CORPORATION Nokia Mobile Phones Business Group Nokia Customer Care PO Box 86 FIN-24101 SALO Finland E-mail: Service.Manuals@nokia.com

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RM-704

Company policy

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RM-704 Nokia C2-00 Service Manual Structure

Nokia C2-00 Service Manual Structure

1 General Information 2 Service Tools and Service Concepts 3 BB Troubleshooting and Manual Tuning Guide 4 RF Troubleshooting 5 System Module Glossary

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RM-704

Nokia C2-00 Service Manual Structure

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Nokia Customer Care

1 — General Information

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RM-704

General Information

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RM-704 General Information

Table of Contents

Product selection................................................................................................................................................... 1–5

Phone features ...................................................................................................................................................... 1–5

Accessories............................................................................................................................................................. 1–6

Technical specifications........................................................................................................................................ 1–7

Transceiver general specifications ................................................................................................................. 1–7

Battery endurance............................................................................................................................................ 1–7

List of Figures

Figure 1 RM-704 (Nokia C2-00) product picture................................................................................................. 1–5

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RM-704

General Information

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RM-704 General Information

Product selection

RM-704 (Nokia C2–00) is a GSM Quad-band phone, supporting EGSM 900/1800 bands.

Figure 1 RM-704 (Nokia C2-00) product picture

Phone features

Hardware features

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One internal SIM slot under battery

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One external SIM slot, hot-swap enabled

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HW16, Dual-band variants: EGSM 900/1800 & GSM900/1800 – Edge down link only

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Combo 32 MB Flash, 16 MB SDRAM

•

Codecs supported: FR, EFR, HR, AMR

•

SIM support: 3volt, 1.8volt

•

128x160 TFT display (ACF)

•

microSD card slot, hot-swap supported

•

VGA Camera

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Long battery life time (BL-5C; 1020mAh)

•

Nokia AV connector

•

Stereo FM Radio & Radio recording, RDS

Issue 1 COMPANY CONFIDENTIAL Page 1 – 5

•

Bluetooth

•

BTHCost4.0

•

3in1 speaker

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Clapton microphone

•

Speaker loudness: 103db

•

3.5mm audio jack

•

Micro USB

SW features (S40 SPR10.4)

•

Smart Dual SIM, swap external SIM without rebooting

•

UI: D5, Entry S40 UI, connect UI, 3soft keys, 5way Navi™ key

•

Full MP3 player

•

Bluetooth connectivity

•

Stereo FM radio and recording

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MP3 ringing tones

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Java MIDP 2.1

•

OMA DRM 2.0

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WAP 2.0

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MMS 1.3

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SyncML 1.2

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Native Email Client

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Nokia Xpress Audio messaging

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Theme 3.0

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Organizer with local calendar

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Expense manager

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Advanced calculator

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Converter II

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FOTA/NSU

RM-704

General Information

Applications

•

Nokia Cherry 2.5

•

Ovi Life Tool 1.7

•

Nokia Messaging service 2.0

Accessories

In-box:

•

Phone: Nokia C2–00

•

Battery: BL-5C

•

Chargers: AC-3 (China use AC-8C and CA-100C)

•

Headset: WH-102

For out-box accessories, please refer to enhancement list document.

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RM-704 General Information

Technical specifications

Transceiver general specifications

Unit Dimensions (L x W x T)

Transceiver with BL-5C 1020 mAh Li Lion battery pack

(mm)

108 x 45 x 14.65 74.1 67.9

Weight (g)

Battery endurance

Battery Talk time Stand-by time

BL-5C with 1020 mAh Li Lion standard battery

Note: Variation in operation time will occur depending on SIM card, network settings and usage.

Talk time is increased by up to 30% if half rate is active and reduced by 5% if enhanced full rate is active.

Best Talk Time ECTEL Talk Time Best Stand-by Time ECTEL Stand-by Time

11.5 hours 5.7 hours 570 hours 460 hours

Volume (cm3)

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RM-704

General Information

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Nokia Customer Care

2 — Service Tools and Service

Concepts

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Service Tools and Service Concepts

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RM-704 Service Tools and Service Concepts

Table of Contents

Service tools........................................................................................................................................................... 2–5

Product specific tools....................................................................................................................................... 2–5

SS-255........................................................................................................................................................... 2–5

SS-256........................................................................................................................................................... 2–5

SS-257........................................................................................................................................................... 2–5

General tools..................................................................................................................................................... 2–5

CU-4............................................................................................................................................................... 2–6

FPS-21........................................................................................................................................................... 2–7

MJ-300 .......................................................................................................................................................... 2–8

PK-1............................................................................................................................................................... 2–8

RJ-230 ........................................................................................................................................................... 2–8

SRT-6............................................................................................................................................................. 2–8

SS-227........................................................................................................................................................... 2–9

SS-93............................................................................................................................................................. 2–9

SX-4............................................................................................................................................................... 2–9

Cables................................................................................................................................................................. 2–9

CA-101 .......................................................................................................................................................... 2–9

CA-128RS ................................................................................................................................................... 2–10

CA-31D ....................................................................................................................................................... 2–10

CA-89DS ..................................................................................................................................................... 2–10

CA-99PS...................................................................................................................................................... 2–10

PCS-1.......................................................................................................................................................... 2–11

XRS-6.......................................................................................................................................................... 2–11

Service concepts ................................................................................................................................................. 2–12

POS (Point of Sale) flash concept ................................................................................................................. 2–12

Flashing, certificate restore and product code change............................................................................. 2–13

Flashing, certificate restore, product code change and EM calibration................................................... 2–14

BB and RF tuning........................................................................................................................................... 2–15

List of Figures

Figure 2 POS flash concept ................................................................................................................................ 2–12

Figure 3 Flashing, certificate restore and product code change................................................................... 2–13

Figure 4 Flashing, certificate restore, product code change and EM calibration......................................... 2–14

Figure 5 BB and RF tuning ................................................................................................................................. 2–15

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RM-704

Service Tools and Service Concepts

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RM-704 Service Tools and Service Concepts

Service tools

Product specific tools

The table below gives a short overview of service devices that can be used for testing, error analysis, and repair of product RM-704. For the correct use of the service devices, and the best effort of workbench setup, please refer to various concepts.

SS-255 Protection plate SS-255 is designed as protection plate working with SS-256 for OKI

soldering machine.

SS-256 Blowing nozzle SS-256 is a blowing nozzle which can be used with protection plates

for different soldering machines.

SS-257 Protection plate SS-257 is designed as protection plate working with SS-256 for Martin

soldering machine.

General tools

The table below gives a short overview of service devices that can be used for testing, error analysis, and repair of product RM-704. For the correct use of the service devices, and the best effort of workbench setup, please refer to various concepts.

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RM-704

Service Tools and Service Concepts

CU-4 Control unit CU-4 is a general service tool used with a module jig and/or a flash

adapter. It requires an external 12 V power supply. The unit has the following features:

•

Software controlled via USB

•

EM calibration function

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Forwards FBUS/Flashbus traffic to/from terminal

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Forwards USB traffic to/from terminal

•

Software controlled BSI values

•

Regulated VBATT voltage

•

2 x USB2.0 connector (Hub)

•

FBUS and USB connections supported

When using CU-4, note the special order of connecting cables and other service equipment:

Instructions

1 Connect a service tool (jig, flash adapter) to CU-4. 2 Connect CU-4 to your PC with a USB cable. 3 Connect supply voltage (12 V) 4 Connect an FBUS cable (if necessary). 5 Start service software.

Note: Service software enables CU-4 regulators via USB when

it is started. Reconnecting the power supply requires a service software

restart.

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RM-704 Service Tools and Service Concepts

FPS-21 Flash prommer

FPS-21 sales package:

•

FPS-21 prommer

•

AC-35 power supply

•

CA-31D USB cable

FPS-21 interfaces:

Front

•

Service cable connector Provides Flashbus, USB and VBAT connections to a mobile device.

•

SmartCard socket A SmartCard is needed to allow DCT-4 generation mobile device

programming.

Rear

•

DC power input For connecting the external power supply (AC-35).

•

Two USB A type ports (USB1/USB3) Can be used, for example, for connecting external storage memory

devices or mobile devices

•

One USB B type device connector (USB2) For connecting a PC.

•

Phone connector Service cable connection for connecting Flashbus/FLA.

•

Ethernet RJ45 type socket (LAN) For connecting the FPS-21 to LAN.

Inside

•

Four SD card memory slots For internal storage memory.

Note: In order to access the SD memory card slots inside

FPS-21, the prommer needs to be opened by removing the front panel, rear panel and heatsink from the prommer body.

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RM-704

Service Tools and Service Concepts

MJ-300 Module jig Module jig MJ-300 can be used for flashing via USB and RF, battery and

system testing. The main functions are:

•

Powering with external power

•

CU-4 interface adapter to phone (requires SS-227)

•

WLAN/BT/GPS RF-interfaces with probes

•

GSM/WCDMA RF-interfaces with probes

•

BSI mode selector (Tabby and Lynx interface, selected with battery cable)

•

VBATT interface (Tabby and Lynx interface, selected with battery cable)

•

CA-128RS cable is used together with this jig for RF testing

PK-1 Software protection

key

PK-1 is a hardware protection key with a USB interface. It has the same functionality as the PKD-1 series dongle.

PK-1 is meant for use with a PC that does not have a series interface. To use this USB dongle for security service functions please register

the dongle in the same way as the PKD-1 series dongle. RJ-230 Soldering jig

RJ-230 is a soldering jig used for soldering and as a rework jig for the engine module.

SRT-6 Opening tool SRT-6 is used to open phone covers.

Note: The SRT-6 is included in the Nokia Standard Toolkit.

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RM-704 Service Tools and Service Concepts

SS-227 Interface for CU-4

control unit

SS-227 is designed for regional Central Services to be able to use CU-4 with MJ-300 module jig. With SS-227, CU-4 can be used for battery testing.

The main functions of SS-227 are:

•

CU-4 interface adapter to MJ-300

•

BSI mode selector (Lynx and Tabby mode selection)

•

VBATT interface

All functions are performed in the CU-4. Calibration voltages and currents e.g. are protected and monitored by the CU-4 interface software (protection for over-current, overvoltage and reverse voltage).

SS-93 Opening tool SS-93 is used for opening JAE connectors.

Note: The SS-93 is included in Nokia Standard Toolkit.

SX-4 Smart card SX-4 is a BB5 security device used to protect critical features in tuning

and testing. SX-4 is also needed together with FPS-21 when DCT-4 phones are

flashed.

Cables

The table below gives a short overview of service devices that can be used for testing, error analysis, and repair of product RM-704. For the correct use of the service devices, and the best effort of workbench setup, please refer to various concepts.

CA-101 Micro USB cable The CA-101 is a USB-to-microUSB data cable that allows connections

between the PC and the phone.

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RM-704

Service Tools and Service Concepts

CA-128RS RF tuning cable Product-specific adapter cable for RF tuning.

CA-31D USB cable The CA-31D USB cable is used to connect FPS-21 to a PC. It is included

in the FPS-21 sales package.

CA-89DS Cable Provides VBAT and Flashbus connections to mobile device

programming adapters.

CA-99PS Adapter CA-99PS adapter, 3.5 jack to 5.5 plug.

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