Nokia E5-00, RM-632, RM-634, RM-699 Service Manual

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Page 1

Nokia Customer Care

Service Manual

RM-632; RM-634; RM-699 (Nokia E5-00; L3&4)

Part No: (Issue 3)

COMPANY CONFIDENTIAL

Page 2

Amendment Record Sheet

Amendment No Date Inserted By Comments

Issue 1 4/2010 NS Issue 2 8/2010 NS RM-634 added. Issue 3 11/2010 KF RM–699 added.

RM-632; RM-634; RM-699

Page ii COMPANY CONFIDENTIAL Issue 3

Page 3

RM-632; RM-634; RM-699 Copyright

Copyright

without the prior written permission of Nokia is prohibited. Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia

Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners.

Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice.

Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused.

The contents of this document are provided "as is". Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, are made in relation to the accuracy, reliability or contents of this document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice.

The availability of particular products may vary by region.

IMPORTANT

This document is intended for use by qualified service personnel only.

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Warnings and cautions

Warnings

•

IF THE DEVICE CAN BE INSTALLED IN A VEHICLE, CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI-SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/ MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.

•

THE PRODUCT MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES, FOR EXAMPLE, PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.

•

OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.

•

BEFORE MAKING ANY TEST CONNECTIONS, MAKE SURE YOU HAVE SWITCHED OFF ALL EQUIPMENT.

Cautions

•

Servicing and alignment must be undertaken by qualified personnel only.

•

Ensure all work is carried out at an anti-static workstation and that an anti-static wrist strap is worn.

•

Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.

•

Use only approved components as specified in the parts list.

•

Ensure all components, modules, screws and insulators are correctly re-fitted after servicing and alignment.

•

Ensure all cables and wires are repositioned correctly.

•

Never test a mobile phone WCDMA transmitter with full Tx power, if there is no possibility to perform the measurements in a good performance RF-shielded room. Even low power WCDMA transmitters may disturb nearby WCDMA networks and cause problems to 3G cellular phone communication in a wide area.

•

During testing never activate the GSM or WCDMA transmitter without a proper antenna load, otherwise GSM or WCDMA PA may be damaged.

Page iv COMPANY CONFIDENTIAL Issue 3

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RM-632; RM-634; RM-699 For your safety

For your safety

QUALIFIED SERVICE

Only qualified personnel may install or repair phone equipment.

ACCESSORIES AND BATTERIES

Use only approved accessories and batteries. Do not connect incompatible products.

CONNECTING TO OTHER DEVICES

When connecting to any other device, read its user’s guide for detailed safety instructions. Do not connect incompatible products.

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RM-632; RM-634; RM-699

Care and maintenance

This product is of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years.

•

Keep the phone and all its parts and accessories out of the reach of small children.

•

Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits.

•

Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged.

•

Do not store the phone in hot areas. High temperatures can shorten the life of electronic devices, damage batteries, and warp or melt certain plastics.

•

Do not store the phone in cold areas. When it warms up (to its normal temperature), moisture can form inside, which may damage electronic circuit boards.

•

Do not drop, knock or shake the phone. Rough handling can break internal circuit boards.

•

Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the phone.

•

Do not paint the phone. Paint can clog the moving parts and prevent proper operation.

•

Use only the supplied or an approved replacement antenna. Unauthorised antennas, modifications or attachments could damage the phone and may violate regulations governing radio devices.

All of the above suggestions apply equally to the product, battery, charger or any accessory.

Page vi COMPANY CONFIDENTIAL Issue 3

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RM-632; RM-634; RM-699 ESD protection

ESD protection

Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone.

Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use.

To replace the covers ESD protection must be applied. All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static electricity

discharge. All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside

any ESD Protected Area (EPA). Every repair action involving opening the product or handling the product components must be done under

ESD protection. ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area. For more information and local requirements about ESD protection and ESD Protected Area, contact your local

Nokia After Market Services representative.

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Battery information

Note: A new battery's full performance is achieved only after two or three complete charge and

discharge cycles!

The battery can be charged and discharged hundreds of times but it will eventually wear out. When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery.

Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer. Unplug the charger when not in use. Do not leave the battery connected to a charger for longer than a week, since overcharging may shorten its lifetime. If left unused a fully charged battery will discharge itself over time.

Temperature extremes can affect the ability of your battery to charge. For good operation times with Li-Ion batteries, discharge the battery from time to time by leaving the product

switched on until it turns itself off (or by using the battery discharge facility of any approved accessory available for the product). Do not attempt to discharge the battery by any other means.

Use the battery only for its intended purpose. Never use any charger or battery which is damaged. Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object (coin, clip or

pen) causes direct connection of the + and - terminals of the battery (metal strips on the battery) for example when you carry a spare battery in your pocket or purse. Short-circuiting the terminals may damage the battery or the connecting object.

Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C and 25°C (59°F and 77° F). A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged. Batteries' performance is particularly limited in temperatures well below freezing.

Do not dispose of batteries in a fire! Dispose of batteries according to local regulations (e.g. recycling). Do not dispose as household waste.

Page viii COMPANY CONFIDENTIAL Issue 3

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RM-632; RM-634; RM-699 Company policy

Company policy

Our policy is of continuous development; details of all technical modifications will be included with service bulletins.

While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Business Group should be notified in writing/email.

Please state:

•

Title of the Document + Issue Number/Date of publication

•

Latest Amendment Number (if applicable)

•

Page(s) and/or Figure(s) in error

Please send to:

NOKIA CORPORATION Nokia Mobile Phones Business Group Nokia Customer Care PO Box 86 FIN-24101 SALO Finland E-mail: Service.Manuals@nokia.com

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Company policy

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RM-632; RM-634; RM-699 Nokia E5-00; L3&4 Service Manual Structure

Nokia E5-00; L3&4 Service Manual Structure

1 General information 2 Service Devices and Service Concepts 3 BB Troubleshooting and Manual Tuning Guide 4 RF troubleshooting 5 System Module 6 Service information differences between RM-632 and RM-634 7 Service information differences between RM-632 and RM-699 Glossary

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Nokia E5-00; L3&4 Service Manual Structure

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Nokia Customer Care

1 — General information

Issue 3 COMPANY CONFIDENTIAL Page 1 – 1

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General information

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RM-632; RM-634; RM-699 General information

Table of Contents

Product selection................................................................................................................................................... 1–5

Phone features ...................................................................................................................................................... 1–5

Software and user interface features.................................................................................................................. 1–6

Accessories............................................................................................................................................................. 1–6

Technical specifications........................................................................................................................................ 1–7

General specifications...................................................................................................................................... 1–7

Main RF characteristics for GSM850/900/1800/1900 and WCDMA band I, II and VIII phones .................. 1–8

Battery endurance............................................................................................................................................ 1–9

Environmental conditions ............................................................................................................................... 1–9

List of Tables

Table 1 Battery and chargers ............................................................................................................................... 1–7

Table 2 Car accessories ......................................................................................................................................... 1–7

Table 3 Headsets ................................................................................................................................................... 1–7

Table 4 Cables ........................................................................................................................................................ 1–7

List of Figures

Figure 1 RM-632 (Nokia E5-00) product picture................................................................................................. 1–5

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General information

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RM-632; RM-634; RM-699 General information

Product selection

RM-632 (Nokia E5-00) is a GSM/WCDMA dual mode phone, supporting EGSM850/900/1800/1900 and WCDMA bands I, II and VIII.

Figure 1 RM-632 (Nokia E5-00) product picture

Phone features

Display and keypad features

•

Horizontal 2.36" QVGA display with 256K colors

•

Full QWERTY, Home key + Messaging, Call and End keys, 4 way + select, Volume keys

Hardware features

•

Main camera: 5 megapixel EDOF camera with integrated flash

•

MicroUSB connector/charger plug for data transfer (USB 2.0) and charging

•

High speed USB (FS/HS)

•

2 mm charger plug interface

•

Bluetooth version 2.0

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microSD memory card connector

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Stereo Music Player

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Integrated handsfree speaker

•

Internal vibra

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Plug-in SIM 1.8V and 3.0V, more than 1000 entries

•

Nokia 3.5mm AV connector

•

FM-radio with headset as antenna

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RM-632; RM-634; RM-699

General information

RF features

•

Ïnternal antennas

•

GSM/EDGE 850/900/1800/1900

•

WCDMA band I, II and VIII

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High speed upload - HSUPA cat 5 (2.0 Mbps)

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High speed download - HSDPA cat 9 (10.2 Mbps)

•

EDGE: MSC 32

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GPRS: MSC 32

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CSD for browsing and as data modem

Software and user interface features

Selection of software application and features

•

Operating System: Symbian v. 9.3

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User Interface: S60 3rd Edition, Feature Pack 2

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PIM: Contacts, Calendar, To-do, Notes & Active Notes, Recorder, Calculator, Clock, Converter

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Call management: call logs, speed dial, enhanced voice dialing, talking ring tone

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People centric home screen

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3D stereo ringing tones, Up to 64 Polyphonic Midi, MP3 tones, video ringing tones

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OMA DRM 2.0, OMA DRM2 video, Windows DRM, WMV

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Offline mode, and SIM-less operation

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Flashlite 3.0, Java TM MIDP 2.0

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FM radio

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Audio messaging

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Java &Api's MIDP2.0, JSR75 (file connection and PIM), JSR82 (BT), JSR135, JSR139 (CLDC1.1), JSR184 (3D), JSR185 (JTWI R1)

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3GPP H.263 playback+streaming, H.264 and MPEG4

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Video, MP3, AAC and 64 polyphonic ringing tones

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Music Player for MP3, AAC, AAC+, eAAC+, WMA

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WAP 2.0, XHTML browser over HTTP/TCP/IP stack

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OMA SyncML 1.1.2 (local)

Accessories

Sales package contents

•

Nokia E5-00 phone

•

Nokia Battery BL-4D

•

Travel Charger AC-8E

•

Nokia Stereo Headset WH-102

•

Nokia Micro USB Cable CA-101D

•

Nokia MU-37, 2 GB micro SD

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RM-632; RM-634; RM-699 General information

Table 1 Battery and chargers

Type Name

Note: This phone is charged through the smaller Nokia standard charger interface (2.0 mm plug). A 3.5

mm compatible Nokia standard charger can be used together with the CA-44 charger adapter. BL-4D Battery 1200 mAh Li-Ion AC-8 Travel Charger AC-6 USB charger

Table 2 Car accessories

Type Name

CK-100 Bluetooth car kit DC-9 Mobile charger HK-510 Plug-In car kit with display and DSP

Type Name

Wired

WH-102 Stereo headset

Wireless

BH-105 Bluetooth headset BH-214 Bluetooth stereo headset

Type Name

CA-101D Micro USB cable

Technical specifications

General specifications

Unit Dimension (mm) Weight (g) Volume (cc)

Table 3 Headsets

Table 4 Cables

RM-632 transceiver with

115*58.9*12.8 128 75 BL-4D 1200 mAh Li-Ion battery pack

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General information

Main RF characteristics for GSM850/900/1800/1900 and WCDMA band I, II and VIII phones

Parameter Unit

Cellular system GSM850, EGSM900, GSM1800/1900, WCDMA I (2100), WCDMA II (1900)

and WCDMA VIII (900)

Rx frequency band GSM850: 869 - 894 MHz

EGSM900: 925 - 960 MHz GSM1800: 1805 - 1880 MHz GSM1900: 1930 - 1990 MHz WCDMA I (2100): 2110 - 2170 MHz WCDMA II (1900): 1930 - 1990 WCDMA VIII (900): 925- 960 MHz

Tx frequency band GSM850: 824 - 849 MHz

EGSM900: 880 - 915 MHz GSM1800: 1710 - 1785 MHz GSM1900: 1850 - 1910 MHz WCDMA I (2100): 1920 - 1980 MHz WCDMA II (1900): 1850 - 1910 WCDMA VIII (900): 880 - 915 MHz

Output power GSM850: +5 ...+33dBm/3.2mW ... 2W

GSM900: +5 … +33dBm/3.2mW … 2W GSM1800: +0 … +30dBm/1.0mW … 1W GSM1900: +0 … +30dBm/1.0mW … 1W WCDMA I (2100): -50 ... +24 dBm/0.01μW ... 251.2mW WCDMA II (1900): -50 ... +24 dBm/0.01μW ... 251.2mW WCDMA VIII (900): -50 ... +24 dBm/0.01μW ... 251.2mW

Number of RF channels GSM850: 124

GSM900: 174 GSM1800: 374 GSM1900: 299 WCDMA I (2100): 277 WCDMA II (1900): 289 WCDMA VIII (900): 152

Channel spacing 200 kHz

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RM-632; RM-634; RM-699 General information

Parameter Unit

Number of Tx power levels GSM850: 15

GSM900: 15 GSM1800: 16 GSM1900: 16 WCDMA I (2100): 75 WCDMA II (1900): 75 WCDMA VIII (900): 75

Battery endurance

Battery Talk time Standby time

BL-4D 1200 mAh Li-ion GSM: up to 8 h 30 min

WCDMA: up to 5 h 6 min

Note: Variation in operation times will occur depending on SIM card, network settings and usage.

Talk time is increased by up to 30% if half rate is active, and reduced by 5% if enhanced full rate is active.

Environmental conditions

Environmental

condition

Normal operation Reduced performance Intermittent or no

operation

No operation or storage

Charging allowed

-15 oC ... +55 oC 55 oC ... +70 oC

-40 oC ... -15 oC and +70 oC ... +85oC

<-40 oC and >+85 oC

-10 oC ... +60 oC

Ambient temperature Notes

GSM: up to 649 h WCDMA: up to 533 h

Specifications fulfilled Operational only for short periods Operation not guaranteed but an

attempt to operate will not damage the phone

No storage. An attempt to operate may cause permanent damage

Long term storage conditions

Humidity and water resistance

Issue 3 COMPANY CONFIDENTIAL Page 1 – 9

0 oC ... +85 oC

Relative humidity range is 5 to 95%. Condensed or dripping water may

cause intermittent malfunctions. Protection against dripping water

has to be implemented in (enclosure) mechanics.

Continuous dampness will cause permanent damage to the module.

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RM-632; RM-634; RM-699

General information

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Nokia Customer Care

2 — Service Devices and

Service Concepts

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Service Devices and Service Concepts

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RM-632; RM-634; RM-699 Service Devices and Service Concepts

Table of Contents

Service devices....................................................................................................................................................... 2–5

Product specific devices................................................................................................................................... 2–5

FS-147........................................................................................................................................................... 2–5

MJ-266 .......................................................................................................................................................... 2–5

SS-88............................................................................................................................................................. 2–5

General devices................................................................................................................................................. 2–5

CU-4............................................................................................................................................................... 2–6

FLS-5 ............................................................................................................................................................. 2–7

FPS-21........................................................................................................................................................... 2–7

PK-1............................................................................................................................................................... 2–8

PKD-1 ............................................................................................................................................................ 2–8

RJ-230 ........................................................................................................................................................... 2–8

SB-6............................................................................................................................................................... 2–8

SB-7............................................................................................................................................................... 2–9

SRT-6............................................................................................................................................................. 2–9

SS-46............................................................................................................................................................. 2–9

SS-62............................................................................................................................................................. 2–9

SX-4............................................................................................................................................................... 2–9

Cables.............................................................................................................................................................. 2–10

CA-101 ....................................................................................................................................................... 2–10

CA-31D ....................................................................................................................................................... 2–10

CA-58RS...................................................................................................................................................... 2–10

CA-89DS ..................................................................................................................................................... 2–11

DAU-9S....................................................................................................................................................... 2–11

PCS-1.......................................................................................................................................................... 2–11

XRS-6.......................................................................................................................................................... 2–12

Service concepts ................................................................................................................................................. 2–12

POS (Point of Sale) flash concept ................................................................................................................. 2–12

Flash concept with FPS-21............................................................................................................................ 2–13

CU-4 flash concept with FPS-21.................................................................................................................... 2–14

Module jig service concept........................................................................................................................... 2–15

Service concept for RF testing and RF/BB tuning....................................................................................... 2–16

Bluetooth testing concept with SB-6 .......................................................................................................... 2–17

WLAN functionality testing concept with SB-7 .......................................................................................... 2–18

List of Tables

Table 5 Attenuation values ............................................................................................................................... 2–10

List of Figures

Figure 2 POS flash concept ................................................................................................................................ 2–12

Figure 3 Basic flash concept with FPS-21......................................................................................................... 2–13

Figure 4 CU-4 flash concept with FPS-21.......................................................................................................... 2–14

Figure 5 Module jig service concept ................................................................................................................. 2–15

Figure 6 Service concept for RF testing and RF/BB tuning ............................................................................. 2–16

Figure 7 Service concept for RF testing and RF/BB tuning ............................................................................. 2–17

Figure 8 WLAN functionality testing concept with SB-7................................................................................. 2–18

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Service Devices and Service Concepts

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RM-632; RM-634; RM-699 Service Devices and Service Concepts

Service devices

Product specific devices

The table below gives a short overview of service devices that can be used for testing, error analysis, and repair of product RM-632; RM-634; RM-699. For the correct use of the service devices, and the best effort of workbench setup, please refer to various concepts.

FS-147 Flash adapter

•

FS-147 is equipped with a clip interlock system

•

provides standardised interface towards Control Unit

•

provides RF connection

•

multiplexing between USB and FBUS media, controlled by VUSB

Note: Close lid of SD and SIM reader before attaching the flash

adapter.

MJ-266 Module jig MJ-266 is meant for component level troubleshooting.

The jig includes an RF interface for GSM and WCDMA. In addition, it has the following features:

•

Provides mechanical interface with the engine module

•

Provides galvanic connection to all needed test pads in module

•

Connector for control unit

•

Access for USB connector

SS-88 Camera removal tool The camera removal tool SS-88 is used to remove/attach the camera

module from/to the socket.

General devices

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RM-632; RM-634; RM-699

Service Devices and Service Concepts

CU-4 Control unit CU-4 is a general service tool used with a module jig and/or a flash

adapter. It requires an external 12 V power supply. The unit has the following features:

•

software controlled via USB

•

EM calibration function

•

Forwards FBUS/Flashbus traffic to/from terminal

•

Forwards USB traffic to/from terminal

•

software controlled BSI values

•

regulated VBATT voltage

•

2 x USB2.0 connector (Hub)

•

FBUS and USB connections supported

When using CU-4, note the special order of connecting cables and other service equipment:

Instructions

1 Connect a service tool (jig, flash adapter) to CU-4. 2 Connect CU-4 to your PC with a USB cable. 3 Connect supply voltage (12 V) 4 Connect an FBUS cable (if necessary). 5 Start Phoenix service software.

Note: Phoenix enables CU-4 regulators via USB when it is

started. Reconnecting the power supply requires a Phoenix restart.

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RM-632; RM-634; RM-699 Service Devices and Service Concepts

FLS-5 Flash device FLS-5 is a dongle and flash device incorporated into one package,

developed specifically for POS use.

Note: FLS-5 can be used as an alternative to PK-1.

FPS-21 Flash prommer

FPS-21 sales package:

•

FPS-21 prommer

•

AC-35 power supply

•

CA-31D USB cable

FPS-21 interfaces:

Front

•

Service cable connector Provides Flashbus, USB and VBAT connections to a mobile device.

•

SmartCard socket A SmartCard is needed to allow DCT-4 generation mobile device

programming.

Rear

•

DC power input For connecting the external power supply (AC-35).

•

Two USB A type ports (USB1/USB3) Can be used, for example, for connecting external storage memory

devices or mobile devices

•

One USB B type device connector (USB2) For connecting a PC.

•

Phone connector Service cable connection for connecting Flashbus/FLA.

•

Ethernet RJ45 type socket (LAN) For connecting the FPS-21 to LAN.

Inside

•

Four SD card memory slots For internal storage memory.

Note: In order to access the SD memory card slots inside

FPS-21, the prommer needs to be opened by removing the front panel, rear panel and heatsink from the prommer body.

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Service Devices and Service Concepts

PK-1 Software protection

key

PK-1 is a hardware protection key with a USB interface. It has the same functionality as the PKD-1 series dongle.

PK-1 is meant for use with a PC that does not have a series interface. To use this USB dongle for security service functions please register

the dongle in the same way as the PKD-1 series dongle. PKD-1 SW security device

SW security device is a piece of hardware enabling the use of the service software when connected to the parallel (LPT) port of the PC.

Without the device, it is not possible to use the service software. Printer or any such device can be connected to the PC through the

device if needed.

RJ-230 Soldering jig RJ-230 is a soldering jig used for soldering and as a rework jig for the

engine module.

SB-6 Bluetooth test and

interface box (sales package)

The SB-6 test box is a generic service device used to perform Bluetooth bit error rate (BER) testing, and establishing cordless FBUS connection via Bluetooth. An ACP-8x charger is needed for BER testing and an AXS-4 cable in case of cordless interface usage testing .

Sales package includes:

•

SB-6 test box

•

Installation and warranty information

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RM-632; RM-634; RM-699 Service Devices and Service Concepts

SB-7 WLAN test box WLAN test requires defined position for the device.

SRT-6 Opening tool SRT-6 is used to open phone covers.

Note: The SRT-6 is included in the Nokia Standard Toolkit.

SS-46 Interface adapter SS-46 acts as an interface adapter between the flash adapter and

FPS-20/FPS-21.

SS-62 Generic flash adapter

base for BB5

•

generic base for flash adapters and couplers

•

SS-62 equipped with a clip interlock system

•

provides standardised interface towards Control Unit

•

multiplexing between USB and FBUS media, controlled by VUSB

SX-4 Smart card SX-4 is a BB5 security device used to protect critical features in tuning

and testing. SX-4 is also needed together with FPS-20/FPS-21 when DCT-4 phones

are flashed.

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Service Devices and Service Concepts

Cables

CA-101 Micro USB cable The CA-101 is a USB-to-microUSB data cable that allows connections

between the PC and the phone.

CA-31D USB cable The CA-31D USB cable is used to connect FPS-20/FPS-21 to a PC. It is

included in the FPS-20/FPS-21 sales packages.

CA-58RS RF tuning cable Product-specific adapter cable for RF tuning.

•

Table 5 Attenuation values

Band Attenuation Rx/Tx

GSM850/900 0.2...0.3 dB GSM1800/1900 0.3...0.4 dB WCDMA/WLAN 0.4...0.6 dB

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RM-632; RM-634; RM-699 Service Devices and Service Concepts

CA-89DS Cable Provides VBAT and Flashbus connections to mobile device

programming adapters.

DAU-9S MBUS cable The MBUS cable DAU-9S has a modular connector and is used, for

example, between the PC's serial port and module jigs, flash adapters or docking station adapters.

Note: Docking station adapters valid for DCT4 products.

PCS-1 Power cable The PCS-1 power cable (DC) is used with a docking station, a module

jig or a control unit to supply a controlled voltage.

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Service concepts

POS (Point of Sale) flash concept

RM-632; RM-634; RM-699

Service Devices and Service Concepts

XRS-6 RF cable The RF cable is used to connect, for example, a module repair jig to

the RF measurement equipment. SMA to N-Connector approximately 610 mm. Attenuation for:

•

GSM850/900: 0.3+-0.1 dB

•

GSM1800/1900: 0.5+-0.1 dB

•

WCDMA/WLAN: 0.6+-0.1dB

Figure 2 POS flash concept

Type Description

Product specific tools

BL-4D Battery

Other tools

FLS-5 POS flash dongle

PC with service software

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Type Description

Cables

CA-101 Micro USB cable

Flash concept with FPS-21

Figure 3 Basic flash concept with FPS-21

Type Description

Product specific devices

FS-147 Flash adapter

Other devices

FPS-21 Flash prommer box AC-35 Power supply PK-1 SW security device SS-46 Interface adapter

PC with Phoenix service software

Cables

CA-89DS Service cable

Issue 3 COMPANY CONFIDENTIAL Page 2 – 13

Page 36

Type Description

USB cable

CU-4 flash concept with FPS-21

RM-632; RM-634; RM-699

Service Devices and Service Concepts

Figure 4 CU-4 flash concept with FPS-21

Type Description

Product specific devices

FS-147 Flash adapter

Other devices

CU-4 Control unit FPS-21 Flash prommer box AC-35 Power supply PK-1 SW security device SS-62 Flash adapter base SX-4 Smart card (for DCT-4 generation mobile device programming)

PC with Phoenix service software

Cables

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RM-632; RM-634; RM-699 Service Devices and Service Concepts

Type Description

PCS-1 Power cable CA-89DS Service cable

Standard USB cable USB cable

Module jig service concept

Figure 5 Module jig service concept

Type Description

Phone specific devices

MJ-266 Module jig

Other devices

CU-4 Control unit FPS-21 Flash prommer box PK-1/PKD-1 SW security device SX-4 Smart card

PC with VPOS and Phoenix service software Measurement equipment

Issue 3 COMPANY CONFIDENTIAL Page 2 – 15

Page 38

Type Description

Cables

CA-89DS Service cable PCS-1 DC power cable XRS-6 RF cable

USB cable GPIB control cable

Service concept for RF testing and RF/BB tuning

RM-632; RM-634; RM-699

Service Devices and Service Concepts

Figure 6 Service concept for RF testing and RF/BB tuning

Type Description

Product specific devices

MJ-266 Module jig

Other devices

CU-4 Control unit PK-1 SW security device SX-4 Smart card

Measurement equipment

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RM-632; RM-634; RM-699 Service Devices and Service Concepts

Type Description

Smart card reader PC with Phoenix service software

Cables

DAU-9S MBUS cable PCS-1 DC power cable XRS-6 RF cable

GPIB control cable USB cable

Bluetooth testing concept with SB-6

Figure 7 Service concept for RF testing and RF/BB tuning

Type Description

Product specific devices

FS-147 Flash adapter

Other devices

CU-4 Control unit SS-62 Flash adapter base PK-1 SW security device SX-4 Smart card

Issue 3 COMPANY CONFIDENTIAL Page 2 – 17

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Type Description

SB-6 Bluetooth test and interface box

Smart card reader PC with Phoenix service software

Cables

DAU-9S MBUS cable PCS-1 DC power cable

USB cable

WLAN functionality testing concept with SB-7

RM-632; RM-634; RM-699

Service Devices and Service Concepts

Figure 8 WLAN functionality testing concept with SB-7

Type Description

Product specific tools

FS-147 Flash adapter

Other tools

CU-4 Control unit PCS-1 DC power cable PK-1 SW Security device

Note: PK-1 can be used instead of PKD-1.

SS-62 Generic base adapter

Cables

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Type Description

PCS-1 Power cable DAU-9S Cable

Standard USB cable

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Service Devices and Service Concepts

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Nokia Customer Care

3 — BB Troubleshooting and

Manual Tuning Guide

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Table of Contents

Baseband self tests in Phoenix ............................................................................................................................ 3–5

Power and charging troubleshooting................................................................................................................. 3–7

Dead or jammed device troubleshooting...................................................................................................... 3–7

Power key troubleshooting............................................................................................................................. 3–9

General voltage checking troubleshooting ............................................................................................... 3–10

General power checking............................................................................................................................... 3–11

Charging troubleshooting ............................................................................................................................ 3–12

USB charging troubleshooting..................................................................................................................... 3–12

Battery current measuring fault troubleshooting ..................................................................................... 3–14

Clocking troubleshooting ............................................................................................................................. 3–15

Interface troubleshooting ................................................................................................................................. 3–16

Flash programming fault troubleshooting................................................................................................. 3–16

SIM card troubleshooting ............................................................................................................................. 3–19

MicroSD card troubleshooting...................................................................................................................... 3–21

USB troubleshooting..................................................................................................................................... 3–22

USB data interface troubleshooting....................................................................................................... 3–22

USB charging troubleshooting................................................................................................................ 3–24

User interface troubleshooting......................................................................................................................... 3–25

Keyboard troubleshooting ........................................................................................................................... 3–25

Navi key LEDs troubleshooting .................................................................................................................... 3–26

Keymat LEDs troubleshooting...................................................................................................................... 3–26

Display module troubleshooting................................................................................................................. 3–27

General instructions for display troubleshooting................................................................................. 3–27

Display fault troubleshooting ................................................................................................................. 3–29

Display backlight troubleshooting ......................................................................................................... 3–30

Ambient light sensor (ALS)........................................................................................................................... 3–31

ALS troubleshooting ................................................................................................................................ 3–31

ALS functionality check............................................................................................................................ 3–32

ALS retuning ............................................................................................................................................. 3–32

GPS troubleshooting .......................................................................................................................................... 3–34

GPS settings for Phoenix............................................................................................................................... 3–34

GPS control................................................................................................................................................ 3–34

GPS Quick Test window ........................................................................................................................... 3–34

GPS antenna................................................................................................................................................... 3–35

GPS failure troubleshooting......................................................................................................................... 3–36

GPS basic checks troubleshooting ............................................................................................................... 3–37

Camera module troubleshooting...................................................................................................................... 3–38

Introduction to camera troubleshooting ................................................................................................... 3–38

Camera troubleshooting............................................................................................................................... 3–38

Taking and evaluating test pictures....................................................................................................... 3–38

Camera troubleshooting.......................................................................................................................... 3–39

Camera baseband troubleshooting........................................................................................................ 3–39

Camera no recognizable viewfinder image troubleshooting.............................................................. 3–40

Camera bad image quality troubleshooting ......................................................................................... 3–41

Camera flash troubleshooting ................................................................................................................ 3–42

Audio troubleshooting....................................................................................................................................... 3–44

Audio troubleshooting test instructions..................................................................................................... 3–44

Internal earpiece troubleshooting .............................................................................................................. 3–46

Internal microphone troubleshooting........................................................................................................ 3–46

Internal handsfree (IHF) troubleshooting................................................................................................... 3–47

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Acoustics troubleshooting............................................................................................................................ 3–48

Introduction to acoustics troubleshooting ........................................................................................... 3–48

Earpiece troubleshooting........................................................................................................................ 3–49

IHF troubleshooting................................................................................................................................. 3–50

Microphone troubleshooting .................................................................................................................. 3–51

Vibra troubleshooting................................................................................................................................... 3–52

Bluetooth and FM radio troubleshooting ........................................................................................................ 3–53

Bluetooth troubleshooting .......................................................................................................................... 3–53

FM radio troubleshooting............................................................................................................................. 3–54

WLAN troubleshooting....................................................................................................................................... 3–55

WLAN functionality test using SB-7 and Phoenix....................................................................................... 3–55

WLAN layout and test points........................................................................................................................ 3–55

WLAN settings for Phoenix........................................................................................................................... 3–56

WLAN functional tests................................................................................................................................... 3–58

WLAN failure troubleshooting ..................................................................................................................... 3–60

Baseband manual tuning guide........................................................................................................................ 3–62

Certificate restoring ...................................................................................................................................... 3–62

Product code change .................................................................................................................................... 3–65

Energy management calibration................................................................................................................. 3–69

List of Tables

Table 6 Display module troubleshooting cases............................................................................................... 3–27

Table 7 Pixel defects .......................................................................................................................................... 3–28

Table 8 Calibration value limits ........................................................................................................................ 3–70

List of Figures

Figure 9 Flashing pic 1. Take single trig measurement for the rise of the BSI signal................................. 3–17

Figure 10 Flashing pic 2. Take single trig measurement for the rise of the BSI signal............................... 3–18

Figure 11 GPS Control dialog box...................................................................................................................... 3–34

Figure 12 GPS Quick Test window for GPS troubleshooting .......................................................................... 3–35

Figure 13 GPS antenna location........................................................................................................................ 3–35

Figure 14 Differential output waveform of the Ext_in_IHF_out out loop measurement when speaker is

connected. ................................................................................................................................................ 3–45

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Baseband self tests in Phoenix

Context

Always start the troubleshooting procedure by running the Phoenix self tests. If a test fails, please follow the diagram below.

If the phone is dead and you cannot perform the self tests, go to

Dead or jammed device troubleshooting.

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Troubleshooting flow

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Power and charging troubleshooting

Dead or jammed device troubleshooting

Troubleshooting flow - Page 1 of 2

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Troubleshooting flow - Page 2 of 2

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Power key troubleshooting

Troubleshooting flow

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General voltage checking troubleshooting

Troubleshooting flow

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General power checking

Check the following voltages:

Signal

Rename

VIO Pearl/Gazoo ON ON 1.8 Memory, I/Os,

VBACK Pearl/Gazoo ON ON 2.5 Back-up

VSIM1 Pearl/Gazoo ON ON 1.8/3.0 SIM card VAUX1 Pearl/Gazoo ON ON 2.8 TV-OUT, 3DFS,

VAUX2 Pearl/Gazoo OFF OFF 2.5 ALS VANA Pearl/Gazoo ON ON 2.5 Audio VR1 Pearl/Gazoo OFF ON 2.5 Crystal

VRFC Pearl/Gazoo OFF ON 1.8 RAPU

VRCP1 Pearl/Gazoo 4.75 To RF parts VREF Pearl/Gazoo ON ON 1.25 RF reference VCORE Pearl/Gazoo ON ON 1.2 RAPU digital Can change due

Regulator Sleep Idle Nominal

voltage

Main user Notes

Display

battery

MR, Display

oscillators

converters

to RAPU version

& SW VOUT Pearl/Gazoo OFF OFF 2.5 Video switch VCAM_2V8 N1421 OFF OFF 2.8 Camera Disabled in

sleep VCAM_1V8 N1420 OFF OFF 1.800 Camera Disabled in

sleep VMEM Pearl/Gazoo OFF OFF 2.9 microSD Disabled in

sleep

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Charging troubleshooting

Troubleshooting flow

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USB charging troubleshooting

Context

For instructions regarding USB charging troubleshooting, see section USB charging troubleshooting

(page 3–24 ) .

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Battery current measuring fault troubleshooting

Troubleshooting flow

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Clocking troubleshooting

Troubleshooting flow

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Interface troubleshooting

Flash programming fault troubleshooting

Troubleshooting flow - Page 1 of 2

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Troubleshooting flow - Page 2 of 2

Figure 9 Flashing pic 1. Take single trig measurement for the rise of the BSI signal

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Figure 10 Flashing pic 2. Take single trig measurement for the rise of the BSI signal

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SIM card troubleshooting

Troubleshooting flow

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MicroSD card troubleshooting

Troubleshooting flow

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USB troubleshooting

USB data interface troubleshooting

Troubleshooting flow - Page 1 of 2

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Troubleshooting flow - Page 2 of 2

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USB charging troubleshooting

Troubleshooting flow

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User interface troubleshooting

Keyboard troubleshooting

Context

There are two possible failure modes in the keyboard module:

•

One or more keys are stuck, so that the key does not react when a keydome or a side key is pressed. This kind of failure is caused by mechanical reasons (dirt, rust, mechanical damage, etc.)

•

Malfunction of several keys at the same time; this happens when one or more rows or columns in the key matrix are failing (shortcut or open connection).

If the failure mode is not clear, start with the Keyboard test in Phoenix.

Keyboard troubleshooting

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Navi key LEDs troubleshooting

Troubleshooting flow

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Keymat LEDs troubleshooting

Troubleshooting flow

Display module troubleshooting

General instructions for display troubleshooting

Context

•

The display is in a normal mode when the phone is in active use.

•

The operating modes of the display can be controlled with the help of

Table 6 Display module troubleshooting cases

Display blank There is no image on the display. The display looks

the same when the phone is on as it does when the phone is off. The backlight can be on in some cases.

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Phoenix

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Image on the display not correct Image on the display can be corrupted or a part of

the image can be missing.

•

If a part of the image is missing, change the display module.

•

If the image is otherwise corrupted, follow the display fault troubleshooting flowchart.

Backlight dim or not working at all Backlight LED components are inside the display

module. Backlight failure can also be in the connector or in the backlight power source in the main engine of the phone.

This means that in case the display is working (image OK), the backlight is faulty.

Visual defects (pixel) Pixel defects can be checked by controlling the

display with Phoenix. Use both colours, black and white, on a full screen.

The display may have some random pixel defects that are acceptable for this type of display. The criteria when pixel defects are regarded as a display failure, resulting in a replacement of the display, are presented the following table.

Table 7 Pixel defects

Item White dot defect Black dot

defect

1 Defect counts R G B White Dot

Total

1 1 1 1

2 Combined

defect counts

Not allowed. Two single dot defects that are within 5 mm of each other should be

interpreted as combined dot defect.

1 1

Total

Steps

1. Verify with a working display that the fault is not on the display module itself. The display module cannot be repaired.

2. Check that the cellular engine is working normally. i To check the functionality, connect the phone to a docking station. ii Start iii Read the phone information to check that also the application engine is functioning normally (you

3. Proceed to the display fault troubleshooting flowchart. Use the Display Test tool in

Phoenix

should be able to read the APE ID).

service software.

Phoenix

to find the detailed fault mode.

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Display fault troubleshooting

Troubleshooting flow

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Display backlight troubleshooting

Troubleshooting flow

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Ambient light sensor (ALS)

ALS troubleshooting

Troubleshooting flow

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ALS functionality check

Steps

1. Connect phone to Phoenix and set the phone (e.g. on the table) so that the amount of ambient light seen by ALS is as stable as possible.

2. Start Phoenix

3. Choose File -> Scan product

4. Choose Testing -> Display Test

5. Open the Lights tab, check Ambient Light Sensor check box, click Read, cover the sensor and click Read again. When covered, Luminance reading should be less than after clicking Read without covering the sensor.

6. If component doesn’t give any reading or reading doesn’t change when sensor is/is not covered, replace the part.

Note: After replacing the ALS. If calibration values of the new sensor are lost or for some other

reason, ALS re-tuning is required (see instructions later in this document). When doing the ALS calibration procedure, it is required to have a reference phone, which includes

calibrated ALS. ALS re-tuning instructions show why the reference phone is needed.

ALS retuning

Steps

1. Connect reference phone to

light seen by ALS is as stabile as possible.

2. Start

3. Choose File→Scan Product.

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Phoenix

and set the phone (e.g. on the table) so that the amount of ambient

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4. Choose Tuning -> Ambient Light Sensor Calibration. You should see the following window

5. Read AD-count values for Channel 0 by click Read button and write them down.

6. Repeat 1-5 for the phone to be calibrated and make sure the phone to be calibrated is located in the

same place as reference phone was when luminance reading was taken.

7. Calculate co-efficient from reference phone and phone to be calibrated AD-count values by division: Co-

efficient = AD-count(reference phone) / AD-count(phone to be calibrated), write down the calculated coefficient values.

8. -> Iterate by changing Channel 0 (reference level) value (remove cross from ‘Use default values only’).

After writing some value to Channel 0 (reference value), calibrate button must be pressed. Stop iterating when Co-efficient is equal to Co-efficient calculated in bullet 7. Note that decimal numbers should be used in the iteration in order to achieve enough precision (e.g. 200.2455)

9. After having same Co-efficient value in “Co-efficient” textbox as the calculated value, make sure that

ambient light values (read using Testing → Display Test → “Luminance” textbox) are almost the same in reference phone and calibrated phone. Remember that illuminance readings for reference and calibrated phones must be done in the same ambient light conditions. If illuminance values differs a lot (difference max. +- 10%), repeat whole ALS re-tuning procedure.

10. To end the calibration, click Close.

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GPS troubleshooting

GPS settings for Phoenix

GPS control

Context

Use the following to test GPS using Phoenix.

Steps

1. Start Phoenix service software.

2. From the File menu, select Scan Product and check that the correct product version is displayed.

3. From the Testing menu, select GPS Control. This opens up figure below, and enables the GPS.

GPS Control

dialogue box, as shown in the

Figure 11 GPS Control dialog box

Select Receiver On to confirm the GPS is enabled and is in idle mode; at this point all clocks should be present, GPS_En_Reset & SleepX should be high, and Vdd_Dig, Vcc_TCXO & Vcc_PLL/VCO will be present.

Receiver On turns on all RF sections of the ASIC and so all LDOs will be on. These checks are part of GPS

basic checks troubleshooting (page 3– 0 ) .

GPS Quick Test window

The

GPS Quick Test

is correct and click Start Test. (Select Help for further information).

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window has all the necessary functionality for GPS troubleshooting. Ensure the test setup

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This test will perform three tests in one; Self Test, Oscillator Test and CW Test, and will provide a Pass/Fail response. The

GPS Quick Test

window also contains a Receiver On button. These checks are part of GPS

failure troubleshooting (page 3– 0 ) .

Figure 12 GPS Quick Test window for GPS troubleshooting

GPS antenna

The GPS antenna is covering the GPS band. It is located on the main PWB as shown below.

Figure 13 GPS antenna location

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GPS failure troubleshooting

Context

GPS troubleshooting is broken down into two parts: general GPS failure troubleshooting and GPS basic checks troubleshooting. The GPS failure troubleshooting flow can be followed and, where applicable, will feed into the GPS basic checks troubleshooting flow.

Troubleshooting flow

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GPS basic checks troubleshooting

Troubleshooting flow

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Camera module troubleshooting

Introduction to camera troubleshooting

Bad conditions often cause bad pictures. Therefore, the camera operation has to be checked in constant conditions or by using a second, known-to-be-good Nokia device as reference. Image quality is hard to measure quantitatively, and the difference between a good and a bad picture can be small. Some training or experience may be needed to detect what is actually wrong.

When checking for possible errors in camera functionality, knowing what error is suspected significantly helps the testing by narrowing down the amount of test cases. The following types of image quality problems are common:

•

Dust (black spots)

•

Lack of sharpness

•

Bit errors

Camera troubleshooting

Taking and evaluating test pictures

When

•

When

•

taking

Avoid bright fluorescent light, 50/60Hz electrical network or high artificial illumination levels If the phone is hot, let it rest for a while before taking the picture Make sure the optical system is clean Use highest possible resolution Make sure the light is sufficient (bright office lightning) Do not take the picture towards a light source Hold the phone as still as possible when taking the picture If camera has auto focus: Pictures should be taken both at infinity ~>2m and at macro distance ~10-15 cm

in order to verify auto focus functionality

evaluating

The center of the picture is sharper than the edges The image may be blurred, though it does not show in the viewfinder Analyse the picture from your PC monitor, full colour setting is recommended If possible, compare with a picture of the same motive taken with a similar Nokia device If camera has auto focus: Remember that the white focussing frame which appears when the camera

button is pressed halfway down, must turn green for auto focus lock. If the frame turns red, the camera is not focussed!

a test picture, remember the following:

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Camera troubleshooting

Troubleshooting flow

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Camera baseband troubleshooting

Troubleshooting flow

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Camera no recognizable viewfinder image troubleshooting

Troubleshooting flow

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Camera bad image quality troubleshooting

Troubleshooting flow

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Camera flash troubleshooting

Context

Note: Before checking flash functionality, make sure that the camera is working ok.

Troubleshooting flow

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Audio troubleshooting

Audio troubleshooting test instructions

Differential external earpiece and internal earpiece outputs can be measured either with a single-ended or a differential probe.

When measuring with a single-ended probe each output is measured against the ground. Internal handsfree output is measured using a current probe, if a special low-pass filter designed for

measuring a digital amplifier is not available. Note also that when using a current probe, the input signal frequency must be set to 2kHz.

The input signal for each loop test can be either single-ended or differential.

Required equipment

The following equipment is needed for the tests:

•

Oscilloscope

•

Function generator (sine waveform)

•

Phoenix service software

•

Battery voltage 3.7V

Test procedure

Audio can be tested using the Phoenix audio routings option. These different audio loop paths can be activated:

•

Mic2P to Internal earpiece

•

Mic2P microphone to Internal handsfree speaker

Each audio loop sets routing from the specified input to the specified output enabling a quick in-out test. Loop path gains are fixed and they cannot be changed using Phoenix. Correct pins and signals for each test are presented in a table in the following section.

Phoenix audio loop tests and test results

The results presented in this table apply when no accessory is connected and battery voltage is set to 3.7V. Earpiece, internal microphone and speaker are in place during measurement. Applying a headset accessory

during measurement causes a significant drop in measured quantities. The gain values presented in the table apply for a differential output vs. single-ended/differential input.

Loop test Input

terminal

External Mic to Internal Earpiece

E2005 EarP and

Output

terminal

EarN

Path

gain [dB]

(fixed)

~9 100 288 NA NA

Input

voltage

[mVp-p]

Differential

output

voltage

[mVp-p]

Output

DC level

[V]

Output

current

[mA]

External Mic to Internal handsfree

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E2005 IHFSpLP

and IHFSpLN

~16 100 600 NA NA

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Measurement data

If a special low-pass filter designed for measuring digital amplifiers is unavailable, the measurement must be performed with a current probe and the input signal frequency must be 2kHz.

Figure 14 Differential output waveform of the Ext_in_IHF_out out loop measurement when speaker is connected.

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Internal earpiece troubleshooting

Troubleshooting flow

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Internal microphone troubleshooting

Troubleshooting flow

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Internal handsfree (IHF) troubleshooting

Troubleshooting flow

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BB Troubleshooting and Manual Tuning Guide

Acoustics troubleshooting

Introduction to acoustics troubleshooting

Acoustics design ensures that the sound is detected correctly with a microphone and properly radiated to the outside of the device by the speaker. The acoustics of the phone include three basic systems: earpiece, integrated handsfree (IHF) and microphone.

The sound reproduced from the earpiece eradiates through a single hole on the front cover (A-cover). The sound reproduced from the IHF speaker radiates from the sound hole located on the back side on the top part of the phone. The inlet for the microphone is found in the bottom.

For a correct functionality of the phone, all sound holes must be always open. When the phone is used, care must be taken not to close any of those holes with a hand or fingers. The phone should be dry and clean, and no objects must be located in such a way that they close any of the holes.

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Earpiece troubleshooting

Troubleshooting flow

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IHF troubleshooting

Troubleshooting flow

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Microphone troubleshooting

Troubleshooting flow

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Vibra troubleshooting

Troubleshooting flow

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Bluetooth and FM radio troubleshooting

Bluetooth troubleshooting

Troubleshooting flow

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FM radio troubleshooting

Troubleshooting flow

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WLAN troubleshooting

WLAN functionality test using SB-7 and Phoenix

Steps

1. Place the phone on the SB-7 WLAN test box (see figure below). The co-ordinates are E1 - for the upper left

foot.

2. Start

3. Make connection to the phone with

4. Search for SB-7 WLAN Test box via WLAN application. Go to Menu→settings→Connectivity→Wi-Fi.

5. If the name of the WLAN test Box"default" appears on the list of found networks, the phone is OK.

Phoenix

Normal or RF inactive mode via the

Select the first item on the sub-menu Available Networks

Note: Local WLAN environment may affect test results, especially if there are many WLAN access

points nearby and any of them are using the same WLAN channel as SB-7. If the phone is able to see and connect to local WLAN networks via its own inbuilt WLAN menu, then the phone is OK even if the SB-7 can not be detected. Consider repeating the test where local networks do not interfere with the lower strength signal of the SB-7 box.

If you still can’t find the name of the WLAN test Box (Default) on the list under Scan results, the phone is not OK and you should proceed to WLAN troubleshooting.

service software and turn the phone to normal mode.

Phoenix

, if the phone powers up in local or test mode, then select

Phoenix

Operating mode function.

WLAN layout and test points

The WLAN module has been optimised to achieve the smallest possible PWB area and adding test points will compromise this layout efficiency. There is also an added risk that test point will compromise the WLAN performance – the layout is quite sensitive and there have been EMC issues that were directly attributed to use of test points.

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The recommendation is to use no test points and use software tests in Phoenix to verify the operation of the WLAN module. For reference, all test points provided on the schematic are summarised below.

The sequence of events during the start up of WLAN is: 1 PMEM is asserted high when Wlan module is first enabled by the Host. 2 WLAN module should respond by driving CLK REQ high to request the 38.4MHz clock. 3 Host engine turns on the 38.4MHz clock and then generates the SPI Clock to start the download of software

to the WLAN module.

Adding more test points in a product is not strictly necessary.

WLAN settings for Phoenix

Use the following to test WLAN using Phoenix: 1 Set phone into Local Mode . 2 From the File menu, select Scan Product and check that the correct product version is displayed 3 From the Testing menu, select Self Test. This opens up a Self Test dialogue box, as shown below. Select the ST_WLAN_TEST check box as shown and then select Start button. The test turns on the WLAN, sets

up the SPI interface and then downloads the WLAN firmware into the WLAN module. During the download the WLAN acknowledges the data blocks and so the self test is a good way to confirm that the WLAN module is communicating with the Host. The result column will change to Passed after a few seconds if operating properly.

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In addition, a test of the WLAN to BT interface can be done by selecting the ST_BT_WLAN_COEXISTENCE_TEST check box and selecting Start button.

This test verifies that the WLAN to BT co-existence interface signals are properly connected and there are no open circuit or shorts on the four interface signals.

The co-existence interface comprises BT Txconfig, BT RF Active, BT Priority, and BT Frequency.

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In summary these two Self tests provide a simple means of ensuring the Host engine is able to communicate with the WLAN module and check the interface to BT. More detailed WLAN performance test is covered in WLAN functional test section.

WLAN functional tests

On/Off test

From the testing toolbar select WLAN Configuration option. This opens the WLAN configuration dialogue box below. Selecting the Power state option button (as indicated), the WLAN can be turned ON and OFF:

1 With Power State set to OFF, measure the dc power supply current consumption of the flash adaptor. 2 Next return the Power state to ON and re-measure the dc power supply current of the flash adaptor. The difference between the currents in (1) and (2) should be between 160 to 200mA. When WLAN is ON, the

firmware has been downloaded and the WLAN module is in the receive state. When OFF WLAN is powered down.

TX tests

From the testing toolbar select WLAN Tx Test option shown below. This test can be used to verify TX configuration and functionality. The default settings are sufficient for testing the TX operation, although other channels and data rates are equally suitable. To start the test, select the Start option button:

1 Measure and record the TX ON current consumption of the Phone/ flash adaptor. 2 Monitor the WLAN TX spectrum on a Spectrum analyser either using a co-ax cable connected to the WLAN

TX antenna port or by making a radiated test with a suitable WLAN antenna connected to the spectrum analyser input. (When making a radiated test ensure that other WLAN devices are not transmitting as these may be detected as well, confusing the result).

3 To finish the test select the Finish option button 4 Measure the TX OFF current consumption of the phone/flash adaptor.

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Nokia E5-00, RM-632, RM-634, RM-699 Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Amendment Record Sheet

Copyright

Warnings and cautions

For your safety

Care and maintenance

ESD protection

Battery information

Company policy

Nokia E5-00; L3&4 Service Manual Structure

Product selection

Phone features

Software and user interface features

Accessories

Technical specifications

General specifications

Main RF characteristics for GSM850/900/1800/1900 and WCDMA band I, II and VIII phones

Battery endurance

Environmental conditions

Service devices

Product specific devices

FS-147 Flash adapter

MJ-266 Module jig MJ-266 is meant for component level troubleshooting.

SS-88 Camera removal tool The camera removal tool SS-88 is used to remove/attach the camera

General devices

CU-4 Control unit CU-4 is a general service tool used with a module jig and/or a flash

FLS-5 Flash device FLS-5 is a dongle and flash device incorporated into one package,

FPS-21 Flash prommer

PK-1 Software protection

RJ-230 Soldering jig RJ-230 is a soldering jig used for soldering and as a rework jig for the

SB-6 Bluetooth test and

SB-7 WLAN test box WLAN test requires defined position for the device.

SRT-6 Opening tool SRT-6 is used to open phone covers.

SS-46 Interface adapter SS-46 acts as an interface adapter between the flash adapter and

SS-62 Generic flash adapter

SX-4 Smart card SX-4 is a BB5 security device used to protect critical features in tuning

Cables

CA-101 Micro USB cable The CA-101 is a USB-to-microUSB data cable that allows connections

CA-31D USB cable The CA-31D USB cable is used to connect FPS-20/FPS-21 to a PC. It is

CA-58RS RF tuning cable Product-specific adapter cable for RF tuning.

CA-89DS Cable Provides VBAT and Flashbus connections to mobile device

DAU-9S MBUS cable The MBUS cable DAU-9S has a modular connector and is used, for

PCS-1 Power cable The PCS-1 power cable (DC) is used with a docking station, a module

Service concepts

POS (Point of Sale) flash concept

XRS-6 RF cable The RF cable is used to connect, for example, a module repair jig to

Flash concept with FPS-21

CU-4 flash concept with FPS-21

Module jig service concept

Service concept for RF testing and RF/BB tuning

Bluetooth testing concept with SB-6

WLAN functionality testing concept with SB-7

Baseband self tests in Phoenix

Power and charging troubleshooting

Dead or jammed device troubleshooting

Power key troubleshooting

General voltage checking troubleshooting

General power checking

Charging troubleshooting

USB charging troubleshooting

Battery current measuring fault troubleshooting

Clocking troubleshooting

Interface troubleshooting

Flash programming fault troubleshooting

SIM card troubleshooting

MicroSD card troubleshooting

USB troubleshooting

USB data interface troubleshooting

USB charging troubleshooting

User interface troubleshooting

Keyboard troubleshooting

Navi key LEDs troubleshooting

Keymat LEDs troubleshooting

Display module troubleshooting

General instructions for display troubleshooting

Display fault troubleshooting

Display backlight troubleshooting