the prior written permission of Nokia is prohibite d.
Nokia, Nokia Connecting People, X and Y are trademarks or registered trademarks of Nokia Corporation. Other
product and company names mentioned her ein may be trademarks or tradenames of their respective owners.
Nokia operates a policy of continuous dev elopment. Nokia reserves the right to make changes and
improvements to any of the products described in this document without prior notice.
Under no circumstances shall Nokia be r esp onsible for any loss of data or income or any special, i ncidental,
consequential or indirect damages howsoever caused.
The contents of this document are provide d "as is". Except as required by applicable law, no w arranties of any
kind, either express or implied, including, but not limited to, the implied warranties of merchantability and fitness
for a particular purpose, are made in relation to the accurac y, reliability or contents of this document. Nokia
reserves the right to revise this document or withdraw it at any time without prior notice.
The availability of particular products may vary by region.
IMPORTANT
This document is intended for use by qualified service personnel only.
Please refer to the phone’s user guide for instructions relating to operation, care and maintenance including
important safety information. Note also the follow ing:
WARNINGS
z CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE
MANAGEMENT SYSTEMS AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT
CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT
THE VEHICLE DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE
ELECTRONIC SYSTEMS TO RF ENERGY.
z THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN
POTENTIALLY EXPLOSIVE ATMOSPHERES, EG PETROL STATIONS (SERVICE STATIONS),
BLASTING AREAS ETC.
z OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES,
MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES.
CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY
QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.
CAUTIONS
z Servicing and alignment must be undertaken by qualified personnel only.
z Ensure that all work is carried out at in anti–static workstation and that an anti–static wrist strap is worn.
z Use only approved components as specified in the parts list.
z Ensure that all components, modules screws and insulators are correctly re–fitted after servicing a nd
alignment.
z Ensure that all cables and wires are correctly repositioned.
Nokia requires that product service points have sufficient ESD protection (against
static electricity) when servicing products.
Any product of which the covers are r em oved must b e ha ndl ed wit h E SD pr otectio n.
The SIM card can be replaced without ESD protectio n if the product is otherwise
ready for use.
To replace the covers ESD protection must be applied.
All electronic parts of the product are susceptible to E SD. Resistors, too, can be
damaged by static electricity discharge.
All ESD sensitive parts must be packed in metalliz ed protective bags during
shipping and handling outside any ESD Protected Area (EPA).
Every repair action involving opening the product or handling the product
components must be done under ESD protection.
ESD protected spare part packages MUST NOT be opened/closed out of an ESD
Protected Area.
For more information and local requirem ents about ESD protection and ESD
Protected Area, contact your local Nokia After Market Services represe ntative.
This product is of superior design and craftsmanship and should be treated with care. The suggestions
below will help you to fulfill any warranty obligations and to enjoy this product for many years.
Keep the phone and all its parts and accessories out of the reach of small children.
Keep the phone dry. Precipitation, humidity and all types of liquids or m oisture can contain minerals that will
corrode electronic circuits.
Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged.
Do not store the phone in hot areas. High temperatures can shorten the life of electronic devic es, damage
batteries, and warp or melt certain plastics.
Do not store the phone in cold areas. When it warms up (to its normal temperature), moisture can form
inside, which may damage electronic circuit bo ards.
Do not drop, knock or shake the phone. R ough handling can break internal circ uit boards.
Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the phone.
Do not paint the phone. Paint can clog the moving parts and prevent proper operation.
Use only the supplied or an approved r eplacement antenna. Unauthorized anten nas, modifications or
attachments could damage the phone and m ay violate regulations governing radio devices.
All of the above suggestions apply equally to the pro duct, battery, charger or any accessory.
Our policy is of continuous development; details of all technical modifications will be included with service
bulletins.
While every endeavor has been made to ensure t he accuracy of this document, some errors may exist. If
any errors are found by the reader, NOKIA MOBILE PHONES Bus iness Group should be notified in writing.
Please state:
Title of the Document + Issue Number/Date of publication
Latest Amendment Number (if applicable)
Page(s) and/or Figure(s) in error
Please send to:
NOKIA CORPORATION
Nokia Mobile Phones Business Group
Nokia Customer Care
PO Box 86
FIN-24101 SALO
Finland
Note that a new battery's full performance is achiev ed only after two or three complete charge and
discharge cycles!
The battery can be charged and discharged hundreds of times but it will eventually wear out. When the
operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery.
Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers
approved by the manufacturer. Unplug the charger when not in use. Do not leave the battery connected to a
charger for longer than a week, since overchargin g ma y shorten its lifetime. If left unused a fully charged
battery will discharge itself over time.
Temperature extremes can affect the ability of your battery to charge.
For good operation times with Ni-Cd/NiMh batteries, discharge the battery from time to time by leaving the
product switched on until it turns itself off (or by using the b attery d ischarge facility of any approved
accessory available for the product). Do not attempt to discharge the battery by any other means.
Use the battery only for its intended purpose.
Never use any charger or battery that is damaged.
Do not short-circuit the battery. Accidental short-circuiting can occu r when a meta llic obje ct (coin, clip or pen)
causes direct connection of the + and – terminals of the battery (metal strips on the battery) for example
when you carry a spare battery in your pocke t or purse. Short-circuiting the terminals may damage the
battery or the connecting object.
Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce
the capacity and lifetime of the battery. Always try to keep the battery b etween 15°C and 25°C (59°F and
77°F). A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged.
Batteries' performance is particularly limited in tem peratures well below freezing.
Do not dispose of batteries in a fire!
Dispose of batteries according to local regul ations (e.g. recycling). Do not dispose as household waste.
1- General Information
2- Parts Lists and Exploded View
3- Service Software Instruction
4- Service Tools
5- Antenna Description and Troubleshooting
6- Baseband Description and Troubleshooting
7- RF Description and Troubleshooting
8- Schematics
Glossary
z 800MHz, CDMA2000 1xRTT
z 2.2” 240*320 QVGA, 262K
z Camera 1.92MP
z 4-way Navigation Keys
z Internal antenna
z IHF speaker
z Battery (860mAh, BL-4C)
z FM radio
z RUIM
z 2.5mm stereo and mono headset jack
z Micro-USB 2.0
z White Backlighting
z Lanyard notch/ hole
z Bluetooth 2.1
z SDCC 2.0
SW
z Brew 3.1
z Voice mail
z Multimedia (music/video/media player)
z Download/DRM
z Keypad lock via software
z WAP browser
z Long SMS, MMS, Instant Messaging and vCard
z Alarm Clock; Calculator; Calendar; Timer; World Clock; Translator Application
z OTAPA/OTASP supported
z Airplane Mode supported
z OMSI Interface supported
z Support GIF,JPG,PNG image formats and BMP image formats
z 72 polyphonic chords, MIDI, AAC, AAC+, EAAC+, MP3 supported
Sales package contents
z Transceiver: RM-583
z Standard Battery (860 mAh Li-on): BL-4C
z Charger: AC-6
z User Guide
In order to understand the requests of operating device and driver for the software, the user should read
this chapter carefully before using Nokia 3806 AMS tool.
Hardware, operating system and environment request
Operating system: Windows XP, Windows Vista
PC Minimum Requirement
Processor 1000MHz
RAM 256MB
Required Disk space 500MB
Interface ports USB
Table.1 Lowest request for Hardware configuration
Software utilization
Insert dongle
AMS has two function modes: Bload mo de and Gene ral mode. When in Bload mode, the handset must
be working in Bload mode. When in general m od e, the handset must be working in power up mode.
Bload mode only has one type: Download.
General mode includes seven types: Download, PRI Operation, Display Capture, Label Printing, RF
Backup, RF Calibration and Write NV.
Installation
Follow the steps below to install Nokia 3806 AMS tool successfully:
1. First, install Phone driver and Dongle driver separately.
6. Click “Finish” button to complete the installation.
RM-583
Service Software Instruction
Use of AMS
Bload mode
Download
First install the SW package in the local PC to support the download. This package contains all the BIN
files requested by the phone, which are also supported on the general mode.
Follow the steps below to enter the download mod e:
1. Resume power supply after the mobile phone is powered off.
2. Press “Down key” for about 5 seconds till USB cable is connected between the PC and the phone.
Steps for installing package
1. Double-click the package you want to install. It disp lays as below.
1. Click right button to set Zebra 110XiIII Plus (600dpi) printer as the default printer.
Right click the icon, select Properties, choose Port sheet, select Lpt1 port
Note: Before printing, y ou can adjust X, Y offset for proper label printing configuration if needed, the
default coordinate of the label’s top-left corner is set as (0, 0). Only the lat est X, Y offset adjusted by you
will be reserved when you open the tool next time.
5. Click “print” to start printing.
RF backup
Critical Data Backup is used to backup the data, N V, RF parameters.
2.1 Log Display
Log Display: Show calibration information.
2.2 Control Setting and information
Text information: Show test information.
Start button: Start tuning.
3. Program Setting
There are two files which need to be configured before using the tool:
3.1 Sysconfig.ini
3.1.1 [COM]
9 The section is to set com port number and its baud rate. If using RS232 Cable between PC and
DUT’s UART1, see “Hardware Connection”, then:
ComPort = 1 or 2;
9 Note: It is recommended to use UART1 to communicate wi th PC; if using USB cable between PC
and DUTUSB port, see “Hardware Connection”.
ComPort = above 2
9 depend on the port number in “Device manager” of PC);
Baudrate=115200
9 default setting,
3.1.2 [Call Box]
9 the section is to select the radio communication test set and set its primary address, see below: Type=2 (1:cmu200,2:hp8960)
9 Address=14
3.1.3 [PS]
9 the section is to select the power supply type and set its address and voltage if control by remote; Type=0;
9 0:no, 0: indicates the power supply is used without GPIB remote, PS, 1:E3631A, 2:HP66309,
3:HP66311, 4:Keithley2306, 5:Keithley2304
Address=5
NormalVoltage=3.7
LowVoltage=3.2
9 For Low Battery Calibraton
HighVoltage=4.2
9 For High Battery Calibration
3.1.4 [cable loss]
9 The section is to set the using RF cable’s loss;
3.1.5 [T est item]
Item = 1
9 The Item is always set to 1;
3.2 Sysconfig.ini
9 In the file, only “[CaliItem]” section is required to select item to calibrate; other Sections include test
parameters and test specification, which can not be changed.
This document explains relevant service softwar e, service tools and handling instructions for RM-583.
Service configuration
Service tools
The table below gives an overview of servic e tools with M odu le jig t hat woul d be us ed in servi ce testing,
tuning and error analysis.
CA-101 Data Service Cable
This cable provides a connection from the USB port of the personal
computer or notebook to the micro USB connector of the phone and
allows Point of Sale (POS) locations to flash the mobile terminal.
MJ-272 Module Jig
This jig allows PWB-level service and troubleshooting. It supports
regulated and unregulated DC input voltag es, a headset jack for audio
tests and a RUIM card reader. It also supports simultaneous RF
connections to the CDMA engine.
AK05G-0650400W2 AC power adapter
This AC power adapter (with 5.50mm power cord connector) is used to
provide DC power to the mobile ph one and service tools (e.g. Module
Jig) from power supply for CDMA tuning (packaged with the module jig).
CA-128RS RF Service Cable
This test cable is used for RF engine testing and tuning. It snaps directly
on the mobile terminal’s RF connector and converts the output to a
This hardware dongle connected to the USB port of the service
computer, enables the use of the service software. It is not possible to
use the service software without the dongle.
Service configuration
The following diagram illustrates service setup with Module Jig.
1- Micro USB c onnect or
2- CN5 & CN7 for current meter (0~1A)
3- CN4 & CN6 for backup power supply
4- CN3 Main power supply (Vcc: 6.5V~7.5V)
5- RF connector
6- UIM slot
7- S2 switch for download and test mode (will be removed in MP stage)
8- S3 switch for power on and off
9- S1 switch for current measurement
10- S4 switch for main power and backup power supply
RF Cable provides a connection from RF connector on the jig to RF connector on CMU200 or
Agilent8960 and executes RF calibration function in AMS.
2) SW update / flashing
USB Cable CA-101 provides a connection from the USB p ort of the personal computer or notebook to
the micro USB connector on Module jig for SW update/flashing.
3) Full Phone functionality
Press *0521# in idle mode to enter test mode > manual test to perform full phone functionality check.
Power on sequence
AC power supply
1. S4 @right Vcc1:6.5V-7.5V,Imax=1A;
2. S1@right measure main current with current meter;
RM-583 includes two internal antennas. On e is for cellular frequency bands and this internal ant enna assembly
adopts PIFA Antenna structure for the cellular engine, the other is for Bluetooth module, a PIFA antenna too,
Visual quality requirements
Below are the minimum acceptable visual quality req uirements of the internal antenna assembly:
z Wear gloves to assemble the antenna. Don’t touch the antenna radiator with bare hands.
z No visual cracks or mechanical defects.
z No oil, dirt or particles attached on the parts.
z Radiator must be flat without warping and aligned with the plastic housing.
z The length of all pins must be identical and the pins align.
Failures and corrective measures
The two antennas are assembled i nto B Cover as shown in Figure 1. If no internal antenna is installed, the
antenna gain is degraded by more than 2 0 dB.
z If the internal antenna is missing, install antenna-a sm Module.
z If the radiator is damaged, replace it with a new ante nna-asm Module.
The pin (spring clip) of the antenna must be properly connected to the PWB.
z If the main antenna’s RF feed point pin does not touch the PWB, the antenna gain degrades by more than
17 dB.
z If the RF feed pin is broken or bent, replace the anten na-asm Module.
z If the RF feed pin spring turns out damaged, replace the antenna-asm Module.
If the RF feed point pad is obstructed, removed or covered , the antenna pin does not touch the PWB and the
antenna performance degrades.
z If there is any corrosion or the pad is missing, replace th e PWB.
z If a pad is obstructed or covered by something, clea n the pad.
z If any component of antenna match circuit is missing, r ep lace the related component.
Figure 3: PWB layout of RF feed point and antenna match circuit for main antenna
Figure 4: PWB layout of RF feed point and antenna match circuit for Bluetooth antenna
The RF connector fails when it does not properly connect RF input terminal to RF output terminal during
SMT. If this happens the antenna gain degrades by 25 dB. Check this failure by measuring the
resistance value between the input and out put of RF connector, if the value is close to zero, replace the
RF connector.
Note: Do not insert RF cable to RF connector when testing the resistance value. Because the RF
connector is also a switch, when RF cable is inserted, RF output is d isconnected from RF input.
z RF input terminal – connect to duplexer.
z RF output terminal – connect to the antenn a pad through antenna match circuit.
z RF connector terminal – connect to RF coaxial cable.
Figure 5: RF input / output terminal for main antenna