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Service Manual Level 1&2
SERVICE MANUAL
Level 1&2
RM-578/RM-579
Transceiver characteristics
Band:
RM-578 GSM 850/900/1800/1900 + WCDMA 900/2100
RM-579 GSM 850/900/1800/1900 + WCDMA 850/1900
Display:
2" QVGA 320 X 240, up to 256k colours
Camera:
2 megapixel camera
Operating System:
Series 40 5th Edition, Feature Pack 1
Connections:
Bluetooth 3.0
3.5 mm AV connector
Micro USB, USB 2.0
MicroSD card (hot swap)
Transceiver with BL-5C (1020 mAh) battery pack
Best Talk Time Best Standby Note
GSM:
Up to 11 hours
WCDMA:
Up to 3 hours
ECTEL Talk Time ECTEL Standby
GSM:
Up to 4.1 hours
WCDMA:
Up to 3.1 hours
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GSM:
Up to 446 hours
WCDMA:
Up to 433 hours
GSM:
Up to 370.3 hours
WCDMA:
Up to 380.7 hours
Talk times are
dependant on
network
parameters and
phone settings
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Service Manual Level 1&2
Table of contents
1. Change history ............................................................................................................................................................................... 3
2. Copyright .......................................................................................................................................................................................... 4
3. Warnings and cautions ............................................................................................................................................................... 5
3.1 Warnings ................................................................................................................................................................................ 5
3.2 Cautions .................................................................................................................................................................................. 5
4. ESD protection ................................................................................................................................................................................ 6
5. Care and maintenance ................................................................................................................................................................ 7
6. Battery information ..................................................................................................................................................................... 8
7. Exploded view ................................................................................................................................................................................ 9
8. Service devices .............................................................................................................................................................................10
9. SW-update .....................................................................................................................................................................................11
10. Disassembly instructions .....................................................................................................................................................12
11. Assembly hints ........................................................................................................................................................................17
12. Solder components ................................................................................................................................................................18
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Service Manual Level 1&2
1. CHANGE HISTORY
Status Version No. Date Comments
Approved 1.0 03.08.2009 Approved
The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to
carry out service to NOKIA products. This Service Manual is to be used only by authorized NOKIA
service suppliers, and the content of it is confidential. Please note that NOKIA provides also other
guidance documents (e.g. Service Bulletins) for service suppliers, follow these regularly and
comply with the given instructions.
While every endeavor has been made to ensure the accuracy of this document, some errors may
exist. If you find any errors or if you have further suggestions, please notify NOKIA using the
address below:
CMO Operation & Logistics
Training and Vendor Development
Multimedia Creation & Support
mailto:Service.Manuals@nokia.com
Please keep in mind also that this documentation is continuously being updated and modified,
so watch always out for the newest version.
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2. COPYRIGHT
Copyright © 2009 Nokia. All rights reserved.
Reproduction, transfer, distribution or storage of part or all of the contents in this document in
any form without the prior written permission of Nokia is prohibited.
Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of
Nokia Corporation. Other product and company names mentioned herein may be trademarks or
tradenames of their respective owners.
Nokia operates a policy of continuous development. Nokia reserves the right to make changes
and improvements to any of the products described in this document without prior notice.
Under no circumstances shall Nokia be responsible for any loss of data or income or any special,
incidental, consequential or indirect damages howsoever caused.
The contents of this document are provided “as is”. Except as required by applicable law, no
warranties of any kind, either express or implied, including, but not limited to, the implied
warranties of merchantability and fitness for a particular purpose, are made in relation to the
accuracy, reliability or contents of this document. Nokia reserves the right to revise this
document or withdraw it at any time without prior notice.
The availability of particular products may vary by region.
IMPORTANT
This document is intended for use by qualified service personnel only.
Service Manual Level 1&2
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3. WARNINGS AND CAUTIONS
Please refer to the phone’s user guide for instructions relating to operation, care and
maintenance including important safety information. Note also the following:
3.1 Warnings
1. CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE
MANAGEMENT SYSTEMS AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS,
EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE
DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF
ENERGY.
2. THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN
POTENTIALLY EXPLOSIVE ATMOSPHERES, EG PETROL STATIONS (SERVICE STATIONS), BLASTING
AREAS ETC.
3. OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY
INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT
A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS.
OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.
Service Manual Level 1&2
3.2 Cautions
1. Servicing and alignment must be undertaken by qualified personnel only.
2. Ensure all work is carried out at an anti–static workstation and that an anti–static wrist
3. Use only approved components as specified in the parts list.
4. Ensure all components, modules screws and insulators are correctly re–fitted after servicing
5. Ensure all cables and wires are repositioned correctly
strap is worn.
and alignment.
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4. ESD PROTECTION
Service Manual Level 1&2
Nokia requires that service points have sufficient ESD protection (against static
electricity) when servicing the phone.
Any product of which the covers are removed must be handled with ESD
protection. The SIM card can be replaced without ESD protection if the product
is otherwise ready for use.
To replace the covers ESD protection must be applied.
All electronic parts of the product are susceptible to ESD. Resistors, too, can be
damaged by static electricity discharge.
All ESD sensitive parts must be packed in metallized protective bags during
shipping and handling outside any ESD Protected Area (EPA).
Every repair action involving opening the product or handling the product
components must be done under ESD protection.
ESD protected spare part packages MUST NOT be opened/closed out of an ESD
Protected Area.
For more information and local requirements about ESD protection and ESD
Protected Area, contact your local Nokia After Market Services representative.
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5. CARE AND MAINTENANCE
This product is of superior design and craftsmanship and should be treated with care. The
suggestions below will help you to fulfil any warranty obligations and to enjoy this product for
many years.
Keep the phone and all its parts and accessories out of the reach of small children.
Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can
contain minerals that will corrode electronic circuits.
Do not use or store the phone in dusty, dirty areas. Its moving parts can be
damaged.
Do not store the phone in hot areas. High temperatures can shorten the life of
electronic devices, damage batteries, and warp or melt certain plastics.
Do not store the phone in cold areas. When it warms up (to its normal temperature),
moisture can form inside, which may damage electronic circuit boards.
Do not drop, knock or shake the phone. Rough handling can break internal circuit
boards.
Service Manual Level 1&2
Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the
phone.
Do not paint the phone. Paint can clog the moving parts and prevent proper
operation.
Use only the supplied or an approved replacement antenna. Unauthorised antennas,
modifications or attachments could damage the phone and may violate regulations
governing radio devices.
All of the above suggestions apply equally to the product, battery, charger or any accessory.
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6. BATTERY INFORMATION
Note: A new battery’s full performance is achieved only after two or three complete charge and
discharge cycles! The battery can be charged and discharged hundreds of times but it will
eventually wear out.
When the operating time (talk-time and standby time) is noticeably shorter than normal, it is
time to buy a new battery. Use only batteries approved by the phone manufacturer and
recharge the battery only with the chargers approved by the manufacturer.
Unplug the charger when not in use. Do not leave the battery connected to a charger for longer
than a week, since overcharging may shorten its lifetime.
If left unused a fully charged battery will discharge itself over time Temperature extremes can
affect the ability of your battery to charge.
For good operation times with Ni-Cd/NiMh batteries, discharge the battery from time to time by
leaving the product switched on until it turns itself off (or by using the battery discharge facility
of any approved accessory available for the product).
Do not attempt to discharge the battery by any other means Use the battery only for its
intended purpose.
Never use any charger or battery which is damaged.
Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object
(coin, clip or pen) causes direct connection of the + and - terminals of the battery (metal strips
on the battery) for example when you carry a spare battery in your pocket or purse.
Shortcircuiting the terminals may damage the battery or the connecting object.
Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions,
will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C
and 25°C (59°F and 77°F).
A phone with a hot or cold battery may temporarily not work, even when the battery is fully
charged. Batteries’ performance is particularly limited in temperatures well below freezing.
Do not dispose batteries in a fire! Dispose of batteries according to local regulations (e.g.
recycling).
Do not dispose as household waste.
Service Manual Level 1&2
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7. EXPLODED VIEW
A COVER ASSY
I0001
UI SHIELDING ASSY
I0003
A1=LIGHT SWAP PACKAGE
(I0006 - I0012, I9998)
LIGHT SWAP PWB
I0007
Service Manual Level 1&2
KEYMAT ASSY
I0002
SCREW
I0004
LCD MODULE
I0005
DOMESHEET
I0006
RAPS SHIELDING LID
I0008
A2=ANTENNA MODULE ASSY
(I0013 - I0015)
IHF SPEAKER
I0014
ANTENNA MODULE
I0016
A3=D-COVER ASSY
(I0016 - I0020)
USB DOOR
I0019
EARPIECE FRAME ASSY
I0017
2MM DC-JACK
I0018
B-COVER ASSY
I0022
Ver. 1.0
MICROPHONE
I0015
DCOVER
I0020
Only available as
assembly
POWER SHIELDING LID
I0009
TYPE LABEL
I0013
SCREW
I0021
These parts can not be
reused after removal
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8. SERVICE DEVICES
FLS-5 Flash Device
BL-5C Battery
CA-101 Service Cable
Service Manual Level 1&2
AC-3 Travel Charger
NMP standard toolkit (v2)
For more information, refer to the
Service Bulletin (SB-011) on NOKIA
Online. Supplier or manufacturer
contacts for tool re-order can be
found in “Recommended service
equipment” document on NOKIA
Online.
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9. SW-UPDATE
Flash concept- (Point of Sales)
To use the FLS-5 Flash Dongle, follow the user guide inside the sales package.
Please check always for the latest version of flash software, wich is available on Nokia Online.
Service Manual Level 1&2
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10. DISASSEMBLY INSTRUCTIONS
1) Nokia 2730 classic disassembly. NOTE: Due to the
similarities of Nokia 2700 and 2730, images used in
disassembly instructions are of 2700 unless notified
otherwise.
Service Manual Level 1&2
2) You must use the Nokia Standard Toolkit version
2 and the AV plug.
3) To remove the B-COVER ASSY, press and push it in
to the direction shown.
4) Nokia 2730: Unscrew the two TORX+ size 6
screws in the order shown. Do not use them again.
4) Remove the B-COVER ASSY. If there is a battery
inserted, remove it also.
6) Place the SS-93 between the A-COVER ASSY and DCOVER ASSY. Detach the clips by sliding the SS-93
between the covers.
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Service Manual Level 1&2
7) Remove the A-COVER ASSY. 8) Separate the KEYMAT ASSY from the A-COVER by
pressing the keymat lightly. When the keymat is
separated protect both sides of the window with
protective film to avoid scratches.
9) Protect the LCD with protective film. 10) Nokia 2730: Unscrew the four TORX+ size 6
screws in the order shown. Do not use them again.
11) Release the clips holding the UI SHIELDING ASSY
with the SS-93. Then lift up the assy as shown in the
12) Remove the UI SHIELDING ASSY and the LIGHT
SWAP PWB.
small picture.
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13) Nokia 2730: Separate the UI SHIELDING ASSY by
detaching the hooks on both sides with the SS-93
tool.
Service Manual Level 1&2
14) Remove the UI SHIELDING ASSY.
15) Use the SS-93 to open the LCD connector. Be
careful not to damage the connector - or
components nearby!
17) Nokia 2730: Use the SS-93 to lift up the
ANTENNA MODULE from the D-COVER ASSY and then
separate the module.
16) Remove the LCD AM TFT.
18) Nokia 2730: Remove the MICROPHONE with the
dental tool. Be aware of the sharp point of the
dental tool - be careful not to injure yourself!
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19) Nokia 2730: Detach the IHF SPEAKER with the
dental tool and remove the speaker with the
tweezers.
Service Manual Level 1&2
20) Nokia 2730: Remove the adhesive with the
tweezers. Do not use it again.
21) Nokia 2730: Detach the EARPIECE FRAME ASSY
with the SS-93.
23) Detach the DOMESHEET with the dental tool. The
domesheet cannot be reused.
22) Release the DC jack with the charger plug by
lifting up the DC jack. Then remove the DC jack.
Remove also the USB door.
24) Nokia 2730: Use the dental tool to lever out the
POWER SHIELDING LID and the RAPS SHIELDING LID.
Be careful not to damage nearby components!
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25) Nokia 2730 classic disassembly is now
complete.
Service Manual Level 1&2
-END OF DISASSEMBLY-
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11. ASSEMBLY HINTS
1) Nokia 2730: Tighten the four TORX+ size 6 screws
to the torque of 15 Ncm in the order shown.
Service Manual Level 1&2
2) Nokia 2730: Tighten the two TORX+ size 6 screws
to the torque of 17 Ncm in the order shown.
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12. SOLDER COMPONENTS
X1001
TOP
Service Manual Level 1&2
V2402
BOTTOM
E7702
V2400
E7710
E7701
Ver. 1.0
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