Nokia 6700 slide, RM576, RM577 Service Manual

Nokia 6700 Slide
RM-576 / RM-577
Service Manual Level 1&2
SERVICE MANUAL
Level 1&2
RM-576 / RM-577
Transceiver characteristics
Band:
RM-576:
• WCDMA 900/1900/2100 (VIII, II, I)
• GSM 850/900/1800/1900 RM-577:
• WCDMA 850/1900/2100 (V, II, I)
• GSM 850/900/1800/1900
Display:
320 x 240 QVGA 2.2" 16M colors TFT
Camera:
Main camera: 5 megapixels (2592 x 1944) 3x digital zoom Secondary camera: 320 x 240
Operating System:
S60 3rd Edition Feature Pack 2 (S60 3.2.3) Symbian OS 9.3
Connections:
• Bluetooth 2.0 EDR, A2DP
• 2.5 mm AV connector
• High-Speed 2.0 Micro-USB connector
• Micro SD card (2 GB in sales package)
• WLAN is not supported
Transceiver with BL-4C battery pack
Talk time Standby
GSM: Up to 4 hours WCDMA: Up to 3 hours
GSM: Up to 300 hours WCDMA: Up to 250 hours
Note:
Talk times are dependant on network parameters and phone settings
1 Confidential | Copyright © 2010 Nokia | All rights reserved
Version 2.0
Nokia 6700 Slide
RM-576 / RM-577
Service Manual Level 1&2
Table of contents
1.Change history ............................................................................................................................................................................... 3
2.Copyright .......................................................................................................................................................................................... 4
3.Warnings and cautions ............................................................................................................................................................... 5
3.1 Warnings ................................................................................................................................................................................ 5
3.2 Cautions .................................................................................................................................................................................. 5
4.ESD protection ................................................................................................................................................................................ 6
5.Care and maintenance ................................................................................................................................................................ 7
6.Battery information ..................................................................................................................................................................... 8
7.Exploded view ................................................................................................................................................................................ 9
8.Service devices .............................................................................................................................................................................10
9.Software update ..........................................................................................................................................................................11
10. Disassembly instructions .....................................................................................................................................................12
11. Assembly Hints ........................................................................................................................................................................21
12. Solder components ................................................................................................................................................................25
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Version 2.0
Nokia 6700 Slide
RM-576 / RM-577
Service Manual Level 1&2
1. CHANGE HISTORY
Status Version No. Date Comments
Approved 1.0 12.1.2010 First approved version Approved 2.0 12.2.2010 New item added to the
exploded view
The purpose of this document is to help Nokia service levels 1 and 2 workshop technicians to carry out service to Nokia products. This Service Manual is to be used only by authorized Nokia service suppliers, and the content of it is confidential. Please note that Nokia provides also other guidance documents (e.g. Service Bulletins) for service suppliers, follow these regularly and comply with the given instructions.
While every endeavor has been made to ensure the accuracy of this document, some errors may exist. If you find any errors or if you have further suggestions, please notify Nokia using the address below:
Nokia Care Academy
mailto:Service.Manuals@Nokia.com
Please keep in mind also that this documentation is continuously being updated and modified, so watch always out for the newest version.
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2. COPYRIGHT
Copyright © 2010 Nokia. All rights reserved.
Reproduction, transfer, distribution or storage of part or all of the contents in this document in any form without the prior written permission of Nokia is prohibited.
Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners.
Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice.
Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused.
The contents of this document are provided “as is”. Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, are made in relation to the accuracy, reliability or contents of this document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice.
The availability of particular products may vary by region.
IMPORTANT
This document is intended for use by qualified service personnel only.
Nokia 6700 Slide
RM-576 / RM-577
Service Manual Level 1&2
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Version 2.0
3. WARNINGS AND CAUTIONS
Please refer to the phone’s user guide for instructions relating to operation, care and maintenance including important safety information. Note also the following:
3.1 Warnings
1. CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE
MANAGEMENT SYSTEMS AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.
2. THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN
POTENTIALLY EXPLOSIVE ATMOSPHERES, EG PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.
3. OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY
INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.
Nokia 6700 Slide
RM-576 / RM-577
Service Manual Level 1&2
3.2 Cautions
1. Servicing and alignment must be undertaken by qualified personnel only.
2. Ensure all work is carried out at an anti–static workstation and that an anti–static wrist
3. Use only approved components as specified in the parts list.
4. Ensure all components, modules screws and insulators are correctly re–fitted after servicing
5. Ensure all cables and wires are repositioned correctly
strap is worn.
and alignment.
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4. ESD PROTECTION
Nokia 6700 Slide
RM-576 / RM-577
Service Manual Level 1&2
Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone.
Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use.
To replace the covers ESD protection must be applied.
All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static electricity discharge.
All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside any ESD Protected Area (EPA).
Every repair action involving opening the product or handling the product components must be done under ESD protection.
ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area.
For more information and local requirements about ESD protection and ESD Protected Area, contact your local Nokia After Market Services representative.
6 Confidential | Copyright © 2010 Nokia | All rights reserved
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5. CARE AND MAINTENANCE
This product is of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years.
Keep the phone and all its parts and accessories out of the reach of small children. Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can
contain minerals that will corrode electronic circuits.
Do not use or store the phone in dusty, dirty areas. Its moving parts can be
damaged.
Do not store the phone in hot areas. High temperatures can shorten the life of
electronic devices, damage batteries, and warp or melt certain plastics.
Do not store the phone in cold areas. When it warms up (to its normal temperature),
moisture can form inside, which may damage electronic circuit boards.
Nokia 6700 Slide
RM-576 / RM-577
Service Manual Level 1&2
Do not drop, knock or shake the phone. Rough handling can break internal circuit
boards.
Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the
phone.
Do not paint the phone. Paint can clog the moving parts and prevent proper
operation.
Use only the supplied or an approved replacement antenna. Unauthorised antennas,
modifications or attachments could damage the phone and may violate regulations governing radio devices.
All of the above suggestions apply equally to the product, battery, charger or any accessory.
7 Confidential | Copyright © 2010 Nokia | All rights reserved
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6. BATTERY INFORMATION
Note: A new battery’s full performance is achieved only after two or three complete charge and discharge cycles! The battery can be charged and discharged hundreds of times but it will eventually wear out.
When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery. Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer.
Unplug the charger when not in use. Do not leave the battery connected to a charger for longer than a week, since overcharging may shorten its lifetime.
If left unused a fully charged battery will discharge itself over time Temperature extremes can affect the ability of your battery to charge.
For good operation times with Ni-Cd/NiMh batteries, discharge the battery from time to time by leaving the product switched on until it turns itself off (or by using the battery discharge facility of any approved accessory available for the product).
Do not attempt to discharge the battery by any other means Use the battery only for its intended purpose.
Never use any charger or battery which is damaged.
Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object (coin, clip or pen) causes direct connection of the + and - terminals of the battery (metal strips on the battery) for example when you carry a spare battery in your pocket or purse. Shortcircuiting the terminals may damage the battery or the connecting object.
Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C and 25°C (59°F and 77°F).
A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged. Batteries’ performance is particularly limited in temperatures well below freezing.
Do not dispose batteries in a fire! Dispose of batteries according to local regulations (e.g. recycling).
Do not dispose as household waste.
Nokia 6700 Slide
RM-576 / RM-577
Service Manual Level 1&2
8 Confidential | Copyright © 2010 Nokia | All rights reserved
Version 2.0
7. EXPLODED VIEW
SCREW M1.4X2.5 TORX+ 4
I0004
Nokia 6700 Slide
RM-576 / RM-577
Service Manual Level 1&2
A-COVER ASSEMBLY I0001
UI KEYMAT ASSEMBLY I0002
EARPIECE HOUSING ASSY
SLIDE MODULE ASSY
A1
(I0101 - I0104)
MAIN FLEX ASSEMBLY
LCD ADH ESIVE
SLIDE MODULE
SCREW M1.4X2.5 TORX+ 4
LIGHTSWAPPACKAGE
A2
(I0204 - I0208)
LIGHT SWAP PWB
I0005
LCD
I0003
I0101
I0103
I0104
I0007
I0206
SCREW M1.4X1 TORX+ 4 I0006
UI KEYMAT SUPPORT ASSEMBLY I0102
BASEBAND TAPE I0208
FLEX PROTECTIVE TAPE I0204
MAIN KEYMAT ASSEMBLY I0201
MAIN KEYMAT ADHESIVE I0202
SCREW M1.4X5.8 TORX+ 4 I0203
MAIN DOMESHEET I0205
A2
A2
CAMERA
I0209
CAMERA GASKET
I0214
RELEASE KEY
I0220
DC JACK
I0211
AV CONNECTOR
I0212
USB DOOR
I0213
SCREW M1.4X3.4 TORX+ 4
Ver. 2.0
9 Confidential | Copyright © 2010 Nokia | All rights reserved
I0218
Only available as assembly
ANTENNA MODULE ASSY I0210
CAPTURE KEY CAP I0216
D-COVER ASSY
A3
(I0211 - I0215,I0220)
D-COVER I0215
TYPE LABEL I0207
ANTENNA COVER I0217
BATTERY COVER ASSEMBLY I0219
These parts can not be reused after removal
A2
Version 2.0
8. SERVICE DEVICES
Nokia 6700 Slide
RM-576 / RM-577
Service Manual Level 1&2
FLS-5 Flash Device
AC-8 Travel Charger
CA-101 Service Cable
BL-4C Battery
SS-210 version 2
Camera removal tool
NMP standard toolkit (v2) For more information, refer to the Service Bulletin (SB-011) on Nokia Online. Supplier or manufacturer contacts for tool re-order can be found in “Recommended service equipment” document on Nokia Online.
SS-217
Jig alignment tool
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9. SOFTWARE UPDATE
Flash concept – Point of Sale (POS)
To use the FLS-5 Flash Dongle, follow the user guide inside the sales package. Please check always for the latest version of flash software available on Nokia Online (NOL).
Nokia 6700 Slide
RM-576 / RM-577
Service Manual Level 1&2
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Version 2.0
Nokia 6700 Slide
RM-576 / RM-577
Service Manual Level 1&2
10. DISASSEMBLY INSTRUCTIONS
1) Nokia 6700 Slide disassembly. 2) For disassembling, you will need the Nokia Standard Tool kit version 2. You will also need an AV plug, a DC plug and a camera removal tool SS-210 version 2.
3) To release the BATTERY COVER, open the USB
DOOR.
5) Remove the BATTERY COVER. If there is a BATTERY
inserted, remove it also.
4) Then press the release button shown.
6) Slide the phone open. Detach the three shown clips holding the MAIN KEYMAT ASSEMBLY by sliding the SRT-6 in the direction shown.
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Nokia 6700 Slide
RM-576 / RM-577
Service Manual Level 1&2
7) Remove the MAIN KEYMAT ASSEMBLY. 8) Use the tweezers to remove the MAIN KEYMAT ADHESIVE. Do not use it again. Discard it.
9) Unscrew the four TORX+ size 4 screws in the
order shown. Do not use them again. Discard them.
11) Detach the two clips holding the engine board
with the SS-93.
10) Slide the phone open. Unscrew the two TORX+ size 4 screws in the order shown.
12) Close the slide. Lift up and separate the D-COVER ASSY.
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Nokia 6700 Slide
RM-576 / RM-577
Service Manual Level 1&2
13) Release the DC JACK with the DC plug. 14) Remove the DC JACK with the tweezers.
15) Use the AV plug to lift up the AV CONNECTOR.
17) Use the SS-93 to release the ANTENNA MODULE
ASSY.
16) Remove the AV CONNECTOR with the tweezers.
18) Remove the ANTENNA MODULE ASSY.
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Nokia 6700 Slide
RM-576 / RM-577
Service Manual Level 1&2
19) Open the USB DOOR. 20) Use the tweezers to push the clips of the RELEASE KEY through the D-COVER.
21) Remove the RELEASE KEY. 22) Release the first clip of the ANTENNA COVER with the SRT-6 as shown.
23) Slide the SRT-6 to detach the two remaining
clips.
24) Remove the ANTENNA COVER. Do not use it again. Discard it.
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Nokia 6700 Slide
RM-576 / RM-577
Service Manual Level 1&2
25) Use the SS-93 to carefully open the MAIN FLEX
CONNECTOR. Be careful not to damage any nearby components.
27) Use the camera removal tool SS-210 version 2 to
remove the camera. Press down the SS-210 until the camera retaining clips are released.
26) Lift up the engine board and remove the SLIDE MODULE ASSY.
28) Lift up and remove the camera.
29) Use the dental tool to lift up one corner of the
DOMESHEET. Peel off and remove the DOMESHEET
30) Unscrew the two TORX+ size 4 screws in the order shown. Do not use them again. Discard them.
ASSY. Do not use it again. Discard it. Be aware of the sharp point of the dental tool – be careful not to injure yourself!
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Nokia 6700 Slide
RM-576 / RM-577
Service Manual Level 1&2
31) To release the SLIDE MODULE ASSY, move the
slide and detach the six clips shown.
32) First release the clips on both sides with the sharp end of the SS-93.
33) Then release the clips at the bottom end. 34) Move the slide, and lever out the SLIDE MODULE ASSY from the shown places.
35) Lift up the SLIDE MODULE ASSY, and remove the
36) Protect the LCD with a protective film.
A-COVER.
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Nokia 6700 Slide
RM-576 / RM-577
Service Manual Level 1&2
37) Press out and remove the UI KEYMAT ASSEMBLY. 38) Unscrew the two TORX+ size 4 screws in the order shown. Do not use them again. Discard them.
39) Carefully move the UI KEYMAT SUPPORT
ASSEMBLY to the direction shown.
40) Unscrew the two TORX+ size 4 screws in the order shown. Do not use them again. Discard them.
41) Remove the EARPIECE HOUSING ASSY. 42) Use the SS-93 to unlock the locking mechanism of the LCD connector. While opening the connector, be careful not to damage the connector.
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Nokia 6700 Slide
RM-576 / RM-577
Service Manual Level 1&2
43) Use the SS-93 to slowly lift up the LCD. Be careful
not to damage the LCD.
45) Turn over the device and release the MAIN FLEX
ASSEMBLY.
44) Then carefully remove the LCD.
46) Move the slide and push the MAIN FLEX ASSEMBLY through the gap of the SLIDER MODULE.
47) Release the top side of the MAIN FLEX ASSEMBLY
from the SLIDER MODULE with the SS-93.
48) Continue to release the remaining part of the MAIN FLEX ASSEMBLY on the top side.
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Nokia 6700 Slide
RM-576 / RM-577
Service Manual Level 1&2
49) Remove the SLIDE MODULE. 50) Remove the main flex from the UI KEYMAT SUPPORT ASSEMBLY with the SS-93.
51) The UI flex cannot be used again. Discard it. 52) Nokia 6700 slide disassembly procedure is now complete.
- End of disassembly -
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11. ASSEMBLY HINTS
Nokia 6700 Slide
RM-576 / RM-577
Service Manual Level 1&2
1) Tighten the two TORX+ size 4 screws to the torque of 10 Ncm in the order shown.
3) Tighten the two TORX+ size 4 screws to the torque of 14 Ncm in the order shown.
2) Tighten the two TORX+ size 4 screws to the torque of 13 Ncm in the order shown.
4) Tighten the two TORX+ size 4 screws to the torque of 14 Ncm in the order shown.
5) Tighten the four TORX+ size 4 screws to the torque of 14 Ncm in the order shown.
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Nokia 6700 Slide
RM-576 / RM-577
Service Manual Level 1&2
Assembling the UI KEYMAT SUPPORT to the
MAIN FLEX ASSEMBLY
1) Align the MAIN FLEX to the SS-217 by using the guide pins.
2) Remove the microphone protective tape.
3) Remove the UI KEYMAT protective tape.
4) Remove the microphone gasket protective tape
from the UI KEYMAT SUPPORT.
5) Use the guiding pins of the SS-217 to align the UI KEYMAT SUPPORT correctly.
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Nokia 6700 Slide
RM-576 / RM-577
Service Manual Level 1&2
6) Carefully press down the UI KEYMAT SUPPORT so
that the adhesive on the MAIN FLEX ASSEMBLY activates.
7) Remove the MAINFLEX ASSEMBLY with the UI KEYMAT SUPPORT. Assembling of the UI KEYMAT SUPPORT to the MAIN FLEX ASSEMBLY is now complete.
Prebending of the LCD flex
1) Open the locking mechanism of the LCD connector on the MAIN FLEX ASSEMBLY with the SS-
93.
2) Connect the LCD connector to the MAIN FLEX
3) Turn over the LCD.
ASSEMBLY. Close the locking mechanism with the SS-93.
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Version 2.0
Nokia 6700 Slide
RM-576 / RM-577
Service Manual Level 1&2
4) Carefully press the LCD flex as shown. 5) Turn back the LCD and place it correctly to the SLIDE MODULE.
6) Place the SS-93 as shown to use it as a guiding
tool for the second bending.
8) Slide the UI KEYMAT SUPPORT to direction shown.
Make sure that shown two clips are correctly positioned.
7) Carefully press the LCD flex as shown to bend it correctly. Before assembling the UI KEYMAT SUPPORT, check that the LCD flex is correctly connected to the MAIN FLEX ASSEMBLY.
9) Before placing the UI KEYMAT SUPPORT completely, make sure that the LCD flex is correctly bended. Place the UI KEYMAT SUPPORT on it's place so that the LCD flex folds nicely underneath it
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12. SOLDER COMPONENTS
Nokia 6700 Slide
RM-576 / RM-577
Service Manual Level 1&2
TOP
F2000
F3300
X1500
X2403 X6199
X2402
X2401
X2400
G2200 S2412
BOTTOM
X7401X7402
X7403
Ver. 1.0
25 Confidential | Copyright © 2010 Nokia | All rights reserved
V2400
V2401
Version 2.0
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