Nokia RM307, 2505 Service Manual

Page 1
Nokia Customer Care
SERVICE MANUAL
Level 1 and 2
2505
Issue 1
COMPANY CONFIDENTIAL
ISSUE 1 04/2007
Copyright © 2007 Nokia. All Rights Reserved.
Page 2
2505 (RM-307)
Nokia Customer Care

Amendment Record Sheet

Amendment No Date Inserted By Comments
001 04/2007 Frankie Yang Issue 1
Page 2 © 2007 Nokia Corporation Company Confidential Issue 1 04/2007
Page 3
2505 (RM-307)
Nokia Customer Care
NOKIA 2 5 0 5
RM-307
Transceiver characteristics:
• 800MHz, IS95, CDMA2000 1xRTT
• 128 x 160 pixel color display with 65K colors
• Removable User Information Module (RUIM), disabled in non-RUIM markets
• Internal antenna
• Internal vibra
• EVRC Vocoder
• 32 polyphonic MIDI and 30 pre-loaded ringtones
• Predictive text
• Speakerphone
• FM Radio
• Flashlight
• 4-way navigation key for easy navigation
• Calendar, alarm clock, calculator, stopwatch, countdown timer and voice memo
• 3 pre-loaded games and 10 pre-loaded wallpapers
• Downloadable ringtones and wallpapers via BREW
Transceiver with BL-4B 700mAh Li-Ion battery pack
Talk time Standby time Note Up to 180 minutes
Environmental characteristics:
• Lead-free soldered
Issue 1 04/2007 © 2007 Nokia Corporation Company Confidential Page 3
Up to 168 hours
Depends on network parameters
Page 4
2505 (RM-307)
Nokia Customer Care

Contents Page

General Repair Hints.......................................................................................... 11
Pathfinder on Nokia Online for Technicians.......................................................12
Support Library............................................................................................12
Training........................................................................................................13
Level 1 and 2 e-learning...........................................................................13
Exploded View and Component Disposal.......................................................... 14
Spare Parts Overview......................................................................................... 15
Spare Parts List.................................................................................................. 17
Service Tools......................................................................................................18
Software Update................................................................................................. 19
Point of Sales Flashing................................................................................19
Login Account..............................................................................................20
Login and logout..........................................................................................20
Flashing Instructions....................................................................................22
Disassembly Instructions.................................................................................... 25
Domesheet Exchange Instructions..................................................................... 32
Quick Troubleshooter ......................................................................................... 33
Legend for Quick Troubleshooter.................................................................33
Quick Troubleshooter – Part 1.....................................................................34
Quick Troubleshooter – Part 2.....................................................................35
Quick Troubleshooter – Part 3.....................................................................36
Go-No-Go Test................................................................................................... 37
Battery Test ........................................................................................................ 37
Forwarding Repairs ............................................................................................ 38
Page 4 © 2007 Nokia Corporation Company Confidential Issue 1 04/2007
Page 5
2505 (RM-307)
Nokia Customer Care
Copyright © 2007 Nokia. All rights reserved.
Reproduction, transfer, distribution or storage of part or all of the contents in
this document in any form without the prior written permission of Nokia is
prohibited.
Nokia and Nokia Connecting People are trademarks or registered trademarks
of Nokia Corporation. Other product and company names mentioned
herein may be trademarks or tradenames of their respective owners.
Nokia operates a policy of continuous development. Nokia reserves the right
to make changes and improvements to any of the products described in this
document without prior notice.
Under no circumstances shall Nokia be responsible for any loss of data or
income or any special, incidental, consequential or indirect damages
howsoever caused.
The contents of this document are provided "as is". Except as required by
applicable law, no warranties of any kind, either express or implied,
including, but not limited to, the implied warranties of merchantability and
fitness for a particular purpose, are made in relation to the accuracy, reliability
or contents of this document. Nokia reserves the right to revise this
document or withdraw it at any time without prior notice.
The availability of particular products may vary by region.
IMPORTANT
This document is intended for use by qualified service personnel only.
Issue 1 04/2007 © 2007 Nokia Corporation Company Confidential Page 5
Page 6
2505 (RM-307)
Nokia Customer Care
Warnings and Cautions
Please refer to the product’s user guide for instructions relating to operation, care and maintenance including important safety information. Note also the following:
Warnings:
1. IF THE DEVICE CAN BE INSTALLED IN A VEHICLE, CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI-SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.
2. THE PRODUCT MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.
3. OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING
CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.
Cautions:
1. Servicing and alignment must be undertaken by qualified personnel only.
2. Ensure all work is carried out at an anti-static workstation and that an anti-static wrist strap is worn.
3. Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.
4. Use only approved components as specified in the parts list.
5. Ensure all components, modules screws and insulators are
correctly re-fitted after servicing and alignment. Ensure all cables and wires are repositioned correctly.
Page 6 © 2007 Nokia Corporation Company Confidential Issue 1 04/2007
Page 7
2505 (RM-307)
Nokia Customer Care
For Your safety
QUALIFIED SERVICE Only qualified personnel may install or repair phone equipment.
ACCESSORIES AND BATTERIES Use only approved accessories and batteries. Do not connect incompatible products.
CONNECTING TO OTHER DEVICES When connecting to any other device, read its user’s guide for detailed safety instructions. Do not connect incompatible products.
ESD protection
Nokia requires that product service points have sufficient ESD protection (against static electricity) when servicing products.
Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use.
To replace the covers ESD protection must be applied. All electronic parts of the product are susceptible to ESD.
Resistors, too, can be damaged by static electricity discharge. All ESD sensitive parts must be packed in metallized protective bags
during shipping and handling outside any ESD Protected Area (EPA).
Every repair action involving opening the product or handling the product components must be done under ESD protection.
ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area. For more information and local requirements about ESD protection and ESD Protected Area, contact your local Nokia After Market Services representative.
Issue 1 04/2007 © 2007 Nokia Corporation Company Confidential Page 7
Page 8
2505 (RM-307)
Nokia Customer Care
Battery information
Note that a new battery's full performance is achieved only after two or three complete charge and discharge cycles!
The battery can be charged and discharged hundreds of times but it will eventually wear out. When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery.
Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer. Unplug the charger when not in use. Do not leave the battery connected to a charger for longer than a week, since overcharging may shorten its lifetime. If left unused a fully charged battery will discharge itself over time.
Temperature extremes can affect the ability of your battery to charge. For good operation times with Ni-Cd/NiMh batteries, discharge the battery from time
to time by leaving the product switched on until it turns itself off (or by using the battery discharge facility of any approved accessory available for the product). Do not attempt to discharge the battery by any other means.
Use the battery only for its intended purpose. Never use any charger or battery that is damaged. Do not short-circuit the battery. Accidental short-circuiting can occur when a
metallic object (coin, clip or pen) causes direct connection of the + and – terminals of the battery (metal strips on the battery) for example when you carry a spare battery in your pocket or purse. Short- circuiting the terminals may damage the battery or the connecting object.
Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C and 25°C (59°F and 77°F). A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged. Batteries' performance is particularly limited in temperatures well below freezing.
Do not dispose of batteries in a fire! Dispose of batteries according to local regulations (e.g. recycling). Do not dispose
as household waste.
Page 8 © 2007 Nokia Corporation Company Confidential Issue 1 04/2007
Page 9
2505 (RM-307)
Nokia Customer Care
Care and Maintenance
The product is a product of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfill any warranty obligations and to enjoy this product for many years.
Keep the phone and all its parts and accessories out of the reach of small children. Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can
contain minerals that will corrode electronic circuits. Do not use or store the phone in dusty, dirty areas. Its moving parts can be
damaged. Do not store the phone in hot areas. High temperatures can shorten the life of
electronic devices, damage batteries, and warp or melt certain plastics. Do not store the phone in cold areas. When it warms up (to its normal temperature),
moisture can form inside, which may damage electronic circuit boards. Do not drop, knock or shake the phone. Rough handling can break internal circuit
boards. Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the
phone. Do not paint the phone. Paint can clog the moving parts and prevent proper
operation. Use only the supplied or an approved replacement antenna. Unauthorized
antennas, modifications or attachments could damage the phone and may violate regulations governing radio devices.
All of the above suggestions apply equally to the product, battery, charger or any accessory.
Issue 1 04/2007 © 2007 Nokia Corporation Company Confidential Page 9
Page 10
2505 (RM-307)
Nokia Customer Care
Company Policy
Our policy is of continuous development; details of all technical modifications will be included with service bulletins.
While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Business Group should be notified in writing.
Please state: Title of the Document + Issue Number/Date of publication Latest Amendment Number (if applicable) Page(s) and/or Figure(s) in error Please send to:
NOKIA CORPORATION Nokia Mobile Phones Business Group Nokia Customer Care PO Box 86 FIN-24101 SALO Finland
Page 10 © 2007 Nokia Corporation Company Confidential Issue 1 04/2007
Page 11
2505 (RM-307)
Nokia Customer Care

General Repair Hints

This section provides general hints on repairs: Read the tutorials or user guide on www.Nokia.com > Choose your location >
Support > Product Support. Select the appropriate mobile terminal model to become familiar with the Nokia product.
y Take adequate ESD precautions before starting repairs, e.g. work in an ESD
Protected Area, and that an anti-static wrist strap is worn.
y Use gloves to avoid corrosion and fingerprints. y Protect windows and displays with a film to avoid dust and scratches. y Use a lint-free cloth when cleaning the LCD module (e.g. Micro-Fiber cloth). y Use a soft cloth/ESD brush and Isopropanol when cleaning the pads. Do not
use a glass fiber pencil as it will scratch the surface and will lead to corrosion.
y Reuse mechanical parts that are not soldered if they did not repair the failure
(except shielding lids and bent parts).
y Make sure to replace the shielding lids with new ones when removing them,
so that the high-frequency leakage does not affect the device.
y Always use original Nokia spare parts. y Check the soldering joints of the parts causing problems (e.g. soldered
connectors or switches) and resolder them if necessary (Level 2 only).
y Remove redundant soldering flux after repair. y Meet the torque requirements when assembling the terminal (see also
"Torques for transceiver assembly" document found on Nokia Online).
y Always use properly functioning test equipment to test to be sure if it is the
mobile terminal and not faulty equipment causing the malfunction.
y A UIM card is required for all Go-No-Go tests. y Make a note of the Item code causing the malfunction when making fault log
entries. Also complete the appropriate part code from the assembly if needed.
y Note that some malfunctions could be software related and resolved by a
software update.
y Refer to additional documents available on Nokia Online (NOL).
Note: Check Nokia Online (NOL) for latest news and files on a regular basis.
Issue 1 04/2007 © 2007 Nokia Corporation Company Confidential Page 11
Page 12
2505 (RM-307)
Nokia Customer Care

Pathfinder on Nokia Online for Technicians

Support Library

In addition to the information in this Service Manual, refer to the main documentation database Nokia Online (NOL) that houses additional information, such as multimedia content (video clips and interactive tutorials).
Navigate to the Support Library section as follows:
Nokia Online > Care Services > Support Library > Under the Select Category pulldown menu select > Support Library. Under the Subcategory pull-down menu select the appropriate product number. Under the second the Subcategory pull-down menu select Field Service Bulletins. Download the latest Service Bulletins available.
Available product documentation for each product may include:
y Instructions y General Service Bulletins y Product related documents y Spare Part Service Bulletins y Service Tools Service Bulletins y Common Software Service Bulletins
Note: Reviewing the Service Bulletins will indicate if existing documents have become obsolete. All new information must be processed and implemented as soon as possible.
Page 12 © 2007 Nokia Corporation Company Confidential Issue 1 04/2007
Page 13
2505 (RM-307)
Nokia Customer Care
Training Level 1 and 2 e-learning
Content formerly found on Nokia CarePoint, such as Online Troubleshooting, Product Information, Videos - Disassembly/Reassembly can now be found on
the Nokia Online website.
Navigate to the Training section as follows:
Nokia Online > Care Services > Training
Level 1 and 2 e-learning courses offer quick product overviews and support on
repair and use of Nokia mobile terminals:
Overview and Guides Disassembly and Assembly Troubleshooting
Basic information about the mobile terminal, features and technologies
Recommendation: Download the newest versions of very large files, e.g. videos, Phoenix packages or Service Manuals only once and distribute them for further use.
Instructions on disassembling and reassembling the mobile terminal
Step-by-step instructions on locating and repairing the most common problems with the mobile terminal
Issue 1 04/2007 © 2007 Nokia Corporation Company Confidential Page 13
Page 14
2505 (RM-307)

Exploded View and Component Disposal

Refer to the image below for the recommended ecologically sound disposal of components. Colorized components show the different categories.
Keymat
Keymat I0009
I0009
Shaft Alloy (A2)
Shaft Alloy (A2) I0010
I0010
C Cover Sub-Assy (A2)
C Cover Sub-Assy (A2) I0011
I0011
Earphone Jack Cover
Earphone Jack Cover I0012
I0012
Domesheet Assy (A5)
Domesheet Assy (A5) I0016
I0016
Microphone (A5)
Microphone (A5) I0017
I0017
Engine Module (A5)
Engine Module (A5) I0018
I0018
Nokia Customer Care
Left Screw Cover
Left Screw Cover I0001
I0001 Screw M1.4X2.8
Screw M1.4X2.8 I0003
I0003 Right Screw Cover
Right Screw Cover I0002
I0002 Lens Protect Film (A1)
Lens Protect Film (A1) I0004
I0004 B Cover Sub-Assy (A1)
B Cover Sub-Assy (A1) I0005
I0005 Hinge (A1)
Hinge (A1) I0006
I0006
Speaker (A1)
Speaker (A1) I0008
I0008 Magnet (A1)
Magnet (A1) I0007
I0007 LCD Module Assy (A3)
LCD Module Assy (A3) I0013
I0013
Main Shielding Cover (A5)
Main Shielding Cover (A5) I0019
I0019
Type Label
Type Label I0021
I0021
DC Jack (A6)
DC Jack (A6) I0022
I0022
Microphone Guider (A6)
Microphone Guider (A6) I0023
I0023
D Cover Sub-Assy (A6)
D Cover Sub-Assy (A6) I0027
I0027
Earphone Jack (A6)
Earphone Jack (A6) I0028
I0028
Screw D14X0.57X4mm
Screw D14X0.57X4mm I0030
I0030
Battery Cover Assy
Battery Cover Assy I0031
I0031
Disposal Legend:
Disposal Legend:
Disposal Legend:
Silicon Metal Plastic PWB Cover
Silicon Metal Plastic PWB Cover
Electro
Electro
Electro
SiliconSilicon Metal PlasticPlastic PWBPWB CoverCover
Button Stopper
Button Stopper I0014
I0014
A Cover Assy (A4)
A Cover Assy (A4) I0015
I0015
FM Shielding Cover (A5)
FM Shielding Cover (A5) I0020
I0020
Vibrator Clip (A6)
Vibrator Clip (A6) I0024
I0024 Vibrator (A6)
Vibrator (A6) I0025
I0025 Vibrator Rubber (A6)
Vibrator Rubber (A6) I0026
I0026
Earphone Jack Rubber (A6)
Earphone Jack Rubber (A6) I0029
I0029
A1 = B Cover Assy
A1 = B Cover Assy A2 = C Cover Assy
A2 = C Cover Assy A3 = LCD Module Assy
A3 = LCD Module Assy A4 = A Cover Assy
A4 = A Cover Assy A5 = Engine Module Assy
A5 = Engine Module Assy A6 = D Cover Assy
A6 = D Cover Assy
Only Available as Assembly
Only Available as Assembly
Page 14 © 2007 Nokia Corporation Company Confidential Issue 1 04/2007
Page 15
2505 (RM-307)
Nokia Customer Care

Spare Parts Overview

A1 = B Cover Assy
A1 = B Cover Assy
Lens Protect Film
Lens Protect Film I0004
I0004
A2 = C Cover Assy
A2 = C Cover Assy
B Cover Sub-Assy
B Cover Sub-Assy
B Cover Sub-Assy
**
I0005
I0005
I0005
Speaker
Speaker I0008
I0008
Magnet
Magnet I0007
I0007
Hinge
Hinge I0006
I0006
A3 = LCD Module Assy
A3 = LCD Module Assy
Left Screw Cover
Left Screw Cover I0001
I0001
Right Screw Cover
Right Screw Cover I0002
I0002
Screw M1.4x2.8
Screw M1.4x2.8 I0003
I0003
Keymat
Keymat I0009
I0009
Earphone Jack Cover
Earphone Jack Cover I0012
I0012
Shaft Alloy
Shaft Alloy I0010
I0010
C Cover Sub-Assy
C Cover Sub-Assy
011I0
011I0
LCD Module Assy
LCD Module Assy I0013
I0013
Button Stopper
Button Stopper I0014
I0014
A1 = B Cover Assy
A1 = B Cover Assy
A1 = B Cover Assy A2 = C Cover Assy
A2 = C Cover Assy
A2 = C Cover Assy A3 = LCD Module Assy
A3 = LCD Module Assy
A3 = LCD Module Assy A4 = A Cover Assy
A4 = A Cover Assy
A4 = A Cover Assy
A4 = A Cover Assy
A4 = A Cover Assy
A Cover Assy
A Cover Assy I0015
I0015
Only Available as Assembly
Only Available as Assembly
Only Available as Assembly
Issue 1 04/2007 © 2007 Nokia Corporation Company Confidential Page 15
Page 16
2505 (RM-307)
FM Shielding Cover
FM Shielding Cover
FM Shielding Cover I0020
I0020
I0020
Main Shielding Cover
Main Shielding Cover
Main Shielding Cover I0019
I0019
I0019
A5= Engine Module Assy
A5= Engine Module AssyA5= Engine Module Assy
Engine Module (not supplied)
Engine Module (not supplied)
Engine Module (not supplied) I0018
I0018
I0018
Microphone
Microphone
Microphone I0017
I0017
I0017
Domesheet Assy
Domesheet Assy
Domesheet Assy I0016
I0016
I0016
Nokia Customer Care
Type Label
Type Label I0021
I0021
Screw
Screw D14X0.57X4mm
D14X0.57X4mm I0030
I0030
Vibrator Rubber
Vibrator Rubber I0026
I0026
DC Jack
DC Jack I0022
I0022
Microphone Guider
Microphone Guider I0023
I0023
A6= D Cover Assy
A6= D Cover Assy
Vibrator
Vibrator I0025
I0025
Vibrator Clip
Vibrator Clip I0024
I0024
Earphone Jack
Earphone Jack I0028
I0028
Earphone Jack
Earphone Jack Rubber
Rubber I0029
I0029
D Cover Sub-Assy
D Cover Sub-Assy
I0
027
I0
027
Battery Cover Assy
Battery Cover Assy I0031
I0031
A5 = Engine Module Assy
A5 = Engine Module Assy A6 = D Cover Assy
A6 = D Cover Assy
Only Available as Assembly
Only Available as Assembly
Page 16 © 2007 Nokia Corporation Company Confidential Issue 1 04/2007
Page 17
2505 (RM-307)
Nokia Customer Care

Spare Parts List

Refer to the latest Service Bulletins (spare parts, SWAP units and service tools) on the Nokia Online website for the 2505.
Note: Service Bulletins must be checked on daily basis to ensure that up-to-date order codes are used.
Issue 1 04/2007 © 2007 Nokia Corporation Company Confidential Page 17
Page 18
2505 (RM-307)
Nokia Customer Care

Service Tools

CA-120DS Data Service Cable
This device allows Point of Sale (POS) locations to flash the mobile terminal.
SS-134 Domesheet Alignment Jig
This jig is used to align the adhesive domesheet assembly onto the PWB in the proper location during domesheet replacement.
Page 18 © 2007 Nokia Corporation Company Confidential Issue 1 04/2007
Page 19
2505 (RM-307)
Nokia Customer Care

Software Update

Point of Sales Flashing

Please follow the service manual to use the Flash Cable. Check always for the latest version of flash software, which is available on NOKIA Online.
Flashing function in Service Software is used for software upgrade to download mobile terminal images from PC to target mobile terminal. Mobile terminal images include ARMPRG, Boot Code, Application Code, Language Pack and File System. Users only need to select the necessary images to upgrade but not all images every time. Before the upgrade process, user can select the “automatic backup/restore user data” function to backup or restore files of phonebook, messages and call register, if necessary.
Issue 1 04/2007 © 2007 Nokia Corporation Company Confidential Page 19
Page 20
2505 (RM-307)
Nokia Customer Care

Login Account

To start flashing, user has to login by entering a pair of user name and password. Service software will provide appropriate functions according to the log in information based on different service level. If user wants to log in via different username and password, please log out first. See below table for login account information.
Service Level User name Password
Level 1 chuck delta Level 2 captain toctoc

Login and logout

z Three ways to access login screen:
Initiate Service Software by launching CCS12RXXX.exe.
Or click on login icon
Or select Login from File menu
Page 20 © 2007 Nokia Corporation Company Confidential Issue 1 04/2007
Page 21
2505 (RM-307)
Nokia Customer Care
z Login screen appears (level 1 and 2 only):
z Two ways to logout:
Click on logout icon.
Or select Logout from File menu.
Issue 1 04/2007 © 2007 Nokia Corporation Company Confidential Page 21
Page 22
2505 (RM-307)
Nokia Customer Care

Flashing Instructions

z How to access Flashing screen
Select an active phone. Note that ‘Offline’ means you can use service software functions while the mobile terminal is not connected, e.g. edit phonebook and data which is saved in local drive of your service PC or Notebook.
Click on Bundle Flashing tab.
Or select Bundle Flashing in Phone menu.
Page 22 © 2007 Nokia Corporation Company Confidential Issue 1 04/2007
Page 23
2505 (RM-307)
Nokia Customer Care
z Window displaying requirements for Bundle Flashing
z Select image files
Click button which is next to “Latest Version” to browse a folder in your PC. Service software would automatically find the latest version bundle image in this folder. Or click button which is next to “Bundle File Path” to browse a bundle image file in your PC. Note that the users can only flash file system and language pack images which are compatible with the operator setting value of the connected phone, i.e. a Unicom phone can’t flash Vivo’s language or file system images.
z Decide which images are to be updated
Activate or deactivate check boxes in front of the image texts to check the one you want to update, and uncheck the one don’t need to update.
Issue 1 04/2007 © 2007 Nokia Corporation Company Confidential Page 23
Page 24
2505 (RM-307)
Nokia Customer Care
z Automatic Backup/Restore User Data is checked as default. If you do not want
to backup/restore user data, please uncheck it.
z Start to upgrade
Click the Update button.
Page 24 © 2007 Nokia Corporation Company Confidential Issue 1 04/2007
Page 25
2505 (RM-307)
Nokia Customer Care

Disassembly Instructions

1. Tools for disassembly and reassembly. 2. Protect the main display surface with a film.
3. Protect the A-Cover and Battery Cover surface with a film.
5. Pull upward to remove Battery.
4. Press and slip off Battery Cover.
6. Use a TORX 5IP screwdriver to loosen and remove the four Torx screws (T1.4x4). When using torque driver, set torque to 9 Ncm @ 450 rpm. The tolerance is +/-2Ncm.
Issue 1 04/2007 © 2007 Nokia Corporation Company Confidential Page 25
Page 26
2505 (RM-307)
Nokia Customer Care
7. Place the SRT-6 into the gap between C-Cover and D-Cover , move along with perimeter and lever the snaps to separa te C-Cover and D-Cover . (Left Side)
9. Place the SRT-6 into the gap between C-Cover and D-Cover , move along with perimeter and lever the snaps to separa te C-Cover and D-Cover . (Bottom Side).
8. Place the SRT-6 into the gap between C-Cover and D-Cover , move along with perimeter and lever the snaps to separa te C-Cover and D-Cover . (Right Side)
10. Pull D-Cover away from hook of C-Cover.
11. Use tweezers to clip white paper sticker away from FM Shielding Cover .
12. Use tweezers to clip FPC Cable connector and pull upward to remove it.
Page 26 © 2007 Nokia Corporation Company Confidential Issue 1 04/2007
Page 27
2505 (RM-307)
Nokia Customer Care
13. Release two hooks of C-Cover and
carefully grip both sides of the mobile terminal and gently pulls out the Engine Module vertically, so as to free it from C-Cover.
15. Pull Keymat upward to remove it. 16. Piece parts list.
14.
Press Keymat downward.
17. Use tweezers to clip Earphone Jack
Rubber and pull out it from the D-Cover.
18. Use tweezers to clip Earphone and pull upward to remove it from the D-Cover.
Issue 1 04/2007 © 2007 Nokia Corporation Company Confidential Page 27
Page 28
2505 (RM-307)
Nokia Customer Care
19. Use tweezers to clip Vibrator holder and
pull upward to remove it from the D-Cover.
21. Use tweezers to clip DC Jack and pull
upward to remove it from the D-Cover.
20. Use tweezers to clip Vibrator and pull upward to remove it from the D-Cover.
22. Use 2mm width “ ” type screw bit press the hinge inward to remove A-Cover/B-Cover
Assy from the C-Cover.
23. Pull A-Cover/B-Cover Assy away from
C-Cover.
Page 28 © 2007 Nokia Corporation Company Confidential Issue 1 04/2007
24. Pull FPC Cable connector away from C-Cover.
Page 29
2505 (RM-307)
Nokia Customer Care
25. Use tweezers to clip Shaft Alloy part away
from the hinge hole of C-Cover.
27. Place the SRT-6 into the gap between
A-cover and Screw Cove to remove Screw Cover. (Right)
26. Place SRT-6 into the gap between A-Cover and Screw-Cove to remove Screw-Cover . (Left)
28. Use a TORX T5 screwdriver to loos en and remove the Torx screw (M1.4x2). When using torque driver, set torque to 9 Ncm @ 450 rpm. The tolerance is +/-2Ncm.
29. Place SRT-6 into the gap between A-Cover
and B-Cover, move along with pe rimeter and lever the snaps to separate A-Cover and B-Cover. (Left Side)
Issue 1 04/2007 © 2007 Nokia Corporation Company Confidential Page 29
30. Place SRT-6 into the gap between A-Cover and B-Cover, move along with pe rimeter and lever the snaps to separate A-Cover and B-Cover. (Right Side)
Page 30
2505 (RM-307)
Nokia Customer Care
31. Pull A-Cover away from the hook of
B-Cover.
33. Use tweezers to clip Button St opper away
from LCD Module Assy.
32. Open A-Cover.
34. Place SRT-6 into the gap between B-Cover and LCD Module Assy.
35. Pull upward to remove LCD Module Assy. 36. Pull FPC Cable connector away from the
hole of B-Cover.
Page 30 © 2007 Nokia Corporation Company Confidential Issue 1 04/2007
Page 31
2505 (RM-307)
Nokia Customer Care
37. Use tweezers clip S peaker away from
B-Cover.
Issue 1 04/2007 © 2007 Nokia Corporation Company Confidential Page 31
Page 32
2505 (RM-307)
Nokia Customer Care

Domesheet Exchange Instructions

1. Use the tweezers to peel the domesheet
3. Place a new domesheet on the Domesheet
Alignment Jig.
2. Remove the domesheet.
4. Align the guide pins and place the PWB on the Jig.
5. Press firmly on the PWB to ensure correct
bonding of the domesheet..
6. Inspect to ensure proper adhesion of domesheet to PWB.
Note: After using the heatgun, the domesheet needs to be replaced.
Page 32 © 2007 Nokia Corporation Company Confidential Issue 1 04/2007
Page 33
2505 (RM-307)
Nokia Customer Care

Quick Troubleshooter

Legend for Quick Troubleshooter

This legend is valid for all parts of the Quick Troubleshooter.Follow the steps until the problem is solved. If these steps do not resolve the problem, you are not authorized to proceed.
Only marked components can be changed.
Starting point of repair activities regarding the observed fault symptoms.
Follow the arrows step by step.
Pads or contacts: Check optical and mechanical condition particularly for corrosion. Clean if necessary.
Measure component for electrical functionality and change if needed (Level 2 only).
Pads or contacts: Check optical and mechanical condition particularly for corrosion. Clean with ESD brush only, if necessary.
No more actions possible. Send product to the appropriate service supplier with higher service level.
Issue 1 04/2007 © 2007 Nokia Corporation Company Confidential Page 33
Page 34
2505 (RM-307)
Nokia Customer Care

Quick Troubleshooter – Part 1

RUIM
RUIM
Microphone
Microphone
Headset
Headset
Microphone
Microphone I0018
I0018
Headset Jack
Headset Jack I0028
I0028
Antenna
Antenna
Vibration
Vibration
Vibrator
Vibrator I0025
I0025
DC Jack
DC Jack I0022
I0022
Charging
Charging
Page 34 © 2007 Nokia Corporation Company Confidential Issue 1 04/2007
Page 35
2505 (RM-307)
Nokia Customer Care

Quick Troubleshooter – Part 2

Domesheet Assy
Domesheet Assy I0016
I0016
LEDs
LEDs
Power On
Power On
Keymat
Keymat
Keymat
Keymat I0009
I0009
Issue 1 04/2007 © 2007 Nokia Corporation Company Confidential Page 35
Page 36
2505 (RM-307)
Nokia Customer Care

Quick Troubleshooter – Part 3

Speaker/Earpiece
Speaker/Earpiece
Speaker/Earpiece
Speaker/Earpiece I0008
I0008
LCD Module Assy
LCD Module Assy I0013
I0013
LCD Module
LCD Module
Page 36 © 2007 Nokia Corporation Company Confidential Issue 1 04/2007
Page 37
2505 (RM-307)
Nokia Customer Care

Go-No-Go Test

After a visual check, a Go-No-Go test must be carried out to guarantee the functionality of the mobile terminal if the unit has been opened.

Battery Test

A battery tester allows you test the capacity of Nokia batteries. Refer to the information on the Nokia Online website.
Issue 1 04/2007 © 2007 Nokia Corporation Company Confidential Page 37
Page 38
2505 (RM-307)
Nokia Customer Care

Forwarding Repairs

When forwarding the mobile terminal for repairs to a higher level service supplier use a swap carton as shown below.
1. Always Protect the window with a protection
film.
3. Add repair documentation to the swap carton,
e.g. completed service note.
2. Put the unit under the stretch film.
4. Fold the swap carton as shown.
Note: There are two different sizes of swap cartons for common mobile terminals.
Page 38 © 2007 Nokia Corporation Company Confidential Issue 1 04/2007
Loading...