Nokia rm193, 2865, 2865i Disassembly
Nokia Customer Care
2865/2865i (RM-193)
Mobile Terminals
Disassembly/Assembly
ISSUE 2 - October 2006 Company Confidential ©2006 Nokia Corporation
2865/2865i (RM-193)
Disassembly/Assembly Nokia Customer Care
Contents Page
Safety Information......................................................................................................................................... 3
ESD Protection................................................................................................................................................. 3
Disassembly Instructions.............................................................................................................................. 4
1. Remove the Battery Cover ...................................................................................................................5
2. Separate the A- and B-Covers ............................................................................................................5
3. Remove the A-Cover ..............................................................................................................................6
4. Remove the Keypad from the A-Cover .............................................................................................6
5. Remove the UI Module ..........................................................................................................................7
6. Remove the LCD Module from the PWB ..........................................................................................8
7. Remove the Earpiece from the LCD Assembly ................................................................................ 9
8. Remove the Antenna/IHF Speaker Assembly ..................................................................................9
9. Remove the UHJ Sliding Cover .........................................................................................................10
10. Remove the Push-to-Talk Key ........................................................................................................10
11. Remove the Volume Key ...................................................................................................................11
12. Remove the DC Jack ..........................................................................................................................11
13. Remove the Microphone Module ..................................................................................................12
14. Remove the Vibra Assembly ............................................................................................................12
15. Remove the IR Lens ...........................................................................................................................13
16. Remove the SIM Cover .....................................................................................................................14
Assembly Instructions ................................................................................................................................ 15
1. Install the SIM Cover ...........................................................................................................................15
2. Install the IR Lens .................................................................................................................................15
3. Install the Battery Cover Clip and Vibra Assembly .....................................................................17
4. Install the Vibra Assembly ..................................................................................................................18
5. Install the Microphone Module ........................................................................................................18
6. Install the DC Jack ................................................................................................................................19
7. Install the Volume Key ........................................................................................................................19
8. Install the Push-to-Talk Key ..............................................................................................................20
9. Install the UHJ Sliding Cover .............................................................................................................21
10. Install the Antenna/IHF Speaker Assembly .................................................................................22
11. Install the Earpiece from LCD Assembly ....................................................................................
12. Install the LCD module on the PWB .............................................................................................24
13. Install the UI Module ........................................................................................................................24
14. Install the Keypad from A-Cover ...................................................................................................26
15. Combining the A- and B-Covers ....................................................................................................27
16. Install the Battery Cover ..................................................................................................................28
..22
Page 2 Company Confidential ISSUE 2 - October 2006
2865/2865i (RM-193)
Nokia Customer Care Disassembly/Assembly
Safety Information
Adhere to the following guidelines when assembling and disassembling the mobile
terminal.
•QUALIFIED SERVICE
Only qualified personnel may install or repair mobile terminal equipment.
• ACCESSORIES AND BATTERIES
Use only approved accessories and batteries. Do not connect incompatible
products.
• CONNECTING TO OTHER DEVICES
When connecting to any other device, read its user’s guide for detailed safety
instructions. Do not connect incompatible products.
ESD Protection
Nokia requires that mobile terminal repair centers have sufficient ESD protection against
static electricity when servicing mobile terminals. Use the following guidelines:
• A cellular phone that is ready for use can be handled normally without ESD
protection. The battery can be replaced in normal conditions of use.
• Use ESD protection when replacing a color cover, except for the phone covers
which can be replaced by the customer.
• All electronic parts of the phone, including the display, are susceptible to ESD.
Resistors also can be damaged by static electricity discharge.
• All ESD-sensitive parts must be packed in metallized protective bags during
shipping and handling outside any ESD Protected Area (EPA).
• Every repair action involving opening the phone or handling the phone
components must be done under ESD protection.
• ESD-protected spare part packages MUST NOT be opened/closed outside an EPA.
For more detailed information about ESD protection and EPAs, contact your local Nokia
Customer Care representative.
ISSUE 2 - October 2006 Company Confidential Page 3
2865/2865i (RM-193)
Disassembly/Assembly Nokia Customer Care
Disassembly Instructions
The following illustration shows an exploded view of the 2865/2865i.
A-Cover Assembly
Keymat
Domesheet Frame
Engine Module
BB Shield Lid
Bluetooth Antenna (A2)
* I019
DC Jack (A2)
I024
Microphone (A2)
I022
Vibra Motor (A2)
I023
I001
I002
I006
I007
I011
RUIM Flap (A2)-I020
Screws
M1.6x6.0
I003
LCD Module (A1)
* I004
Speaker (A1)
I005
Duplexor Shield Lid
I012
GPS Shield Lid
I008
RX Shield Lid
I009
TX Shield Lid
I010
Volume Key (A2)-I017
IR Window (A2)
I015
Antenna PIFA (A2)
I021
Water Ingress Label (A2)
I025
Battery Cover
I026
Type Label (A2)
I013
Disposal Legend:
Electro Silicone Metal Plastic PWB Cover
B-Cover (A2)-* I014
UHJ Jack Sliding Cover (A2)
I016
Push to Talk Key (A2)
I018
A1-UI Module Assembly
A2-B Cover Sub-Assembly
*-Available only as Assembly
Figure 1: 2865/2865i Exploded View
Page 4 Company Confidential ISSUE 2 - October 2006
2865/2865i (RM-193)
Nokia Customer Care Disassembly/Assembly
1. Remove the Battery Cover
Gently push down on the battery cover while sliding it away from the body of the mobile
terminal.
Remove the battery (if installed).
2. Separate the A- and B-Covers
Use the SS-90 wedge tool to separate the A-cover from the B-cover.
ISSUE 2 - October 2006 Company Confidential Page 5
2865/2865i (RM-193)
Disassembly/Assembly Nokia Customer Care
3. Remove the A-Cover
Starting from the Pop-port, rotate the A-cover up from the face of the mobile terminal.
Note: Be careful of the header cap and the retaining snaps along either side and at
the top.
4. Remove the Keypad from the A-Cover
After separating the A-cover, remove the keypad.
Page 6 Company Confidential ISSUE 2 - October 2006
2865/2865i (RM-193)
Nokia Customer Care Disassembly/Assembly
5. Remove the UI Module
Remove the six Torx retaining screws in the order below to free the UI module from the
B-cover.
Place protective plastic onto the LCD display to prevent scratches.
Use the SS-93 to gently lift and separate the UI Assembly from the B-cover.
Screw Removal Order:
1.
2.
3.
4.
6.
5.
Note: Be careful as the LCD connector is the only point physically retaining the two
modules together. Mishandling might cause serious damage
ISSUE 2 - October 2006 Company Confidential Page 7
2865/2865i (RM-193)
Disassembly/Assembly Nokia Customer Care
6. Remove the LCD Module from the PWB
Use the SS-93 to gently pry the LCD Assembly connector from the PWB. Be careful not to
damage the LCD contacts.
Note: Be careful as the LCD connector is the only point physically retaining the two
modules together. Mishandling might cause serious damage.
Page 8 Company Confidential ISSUE 2 - October 2006
2865/2865i (RM-193)
Nokia Customer Care Disassembly/Assembly
7. Remove the Earpiece from the LCD Assembly
Use the locating tab to gently lift and remove the speaker from its mount.
Note: Be careful not to touch the spring contacts.
8. Remove the Antenna/IHF Speaker Assembly
Gently pry the IHF Module from its position within the B-cover.
Gently grasp the module and remove it by hand. Be careful not to damage any of the
electrical contacts.
ISSUE 2 - October 2006 Company Confidential Page 9
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