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SERVICE MANUAL
Level 1&2
RM-178 |
RM-106 / RM-199 |
Transceiver characteristics:
Band: Quad-band phone for GSM/EDGE 850/900/1800/1900MHz Camera: Integrated 1.3-megapixel camera (resolution 1280 x 1024
pixels) with dedicated camera button, and 8x smooth zoom
Display:
-Main: active TFT 1.8” display supports up to 262,144 colors (128 x 160 pixels)
- External mini: 1.4” CSTN screen supports up to 65,536 colors (96 x 65 pixels)
Bluetooth (6125/RM-178 only)
WLAN |
(6136/RM-106 RM-199 only) |
IRDA |
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FM radio |
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Connector: Pop-Port™ Connector
Memory Card: MicroSD
Transceiver with BL-4c 820mAh Li-Ion battery pack
Talk time |
Standby |
Note |
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up to 5h |
up to 11days |
Depends on network |
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parameters |
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Environmental characteristics:
• Lead-free soldered
Service Manual 6125 RM-178 /6136 RM-106/-199 Copyright © 2006 NOKIA Corporation. All rights reserved.
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TABLE OF CONTENTS |
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Page |
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1. |
INTRODUCTION |
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3 |
2. |
GENERAL REPAIR INFORMATION |
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4 |
3. |
PATHFINDER FOR WORKSHOP STAFF |
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5 |
4. |
EXPLODED VIEW AND COMPONENT DISPOSAL |
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6 |
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5. |
SPARE PARTS OVERVIEW |
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7 |
6. |
SPARE PARTS LIST |
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8 |
7. |
SERVICE TOOLS |
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9 |
8. |
SW-UPDATE |
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11 |
9. |
UPPER BLOCK DISASSEMBLY |
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12 |
10. |
UPPER BLOCK ASSEMBLY |
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18 |
11. |
LOWER BLOCK DISASSEMBLY |
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24 |
12. |
LOWER BLOCK ASSEMBLY |
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30 |
13. |
LEGEND FOR QUICK TROUBLE SHOOTER |
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36 |
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14. |
QUICK TROUBLE SHOOTER PART 1 |
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37 |
15. |
QUICK TROUBLE SHOOTER PART 2 |
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38 |
16. |
QUICK TROUBLE SHOOTER PART 3 |
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39 |
17. |
QUICK TROUBLE SHOOTER PART 4 |
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40 |
18. |
GONOGO TEST |
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41 |
19. |
BATTERY TEST |
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42 |
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CHANGE HISTORY |
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Status |
Version No. |
Date |
Comments |
Draft |
0.1 |
16.Jan.2006 |
Initial draft |
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Approved |
1.0 |
5.Apr.2006 |
Approval |
Approved |
2.0 |
6.Apr.2006 |
SS-84 added to tools chapter |
Approved |
3.0 |
9.Aug.2006 |
6136 RM-199 and (RM-106 US variant) added |
Approved |
4.0 |
15.Dec.2006 |
Exploded view and Spare Parts overview updated |
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Service Manual 6125 RM-178 /6136 RM-106/-199 Copyright © 2006 NOKIA Corporation. All rights reserved.
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1. INTRODUCTION
The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products. This Service Manual is to be used only by authorized NOKIA service suppliers, and the content of it is confidential. Please note that NOKIA provides also other guidance documents (e.g. Service Bulletins) for service suppliers, follow these regularly and comply with the given instructions.
While every endeavor has been made to ensure the accuracy of this document, some errors may exist. If you find any errors or if you have further suggestions, please notify NOKIA using the address below:
mailto:cc-ts-rc.documentation@nokia.com
Please keep in mind also that this documentation is continuously being updated and modified, so watch always out for the newest version.
Warnings and Cautions
Please refer to the phone’s user guide for instructions relating to operation, care and maintenance including important safety information. Note also the following:
Warnings:
1.CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.
2.THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES, EG PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.
3.OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.
Cautions:
1.Servicing and alignment must be undertaken by qualified personnel only.
2.Ensure all work is carried out at an anti–static workstation and that an anti–static wrist strap is worn.
3.Use only approved components as specified in the parts list.
4.Ensure all components, modules screws and insulators are correctly re–fitted after servicing and alignment.
5.Ensure all cables and wires are repositioned correctly.
Electrostatic discharge can easily damage the sensitive components of electronic products. Therefore every Service Supplier has to take care of all precautions, which are mentioned in the service level related “Service Partner Requirements”, available on NOKIA Online. Also see ESD Protection Requirements in this Service Manual.
Service Manual 6125 RM-178 /6136 RM-106/-199 Copyright © 2006 NOKIA Corporation. All rights reserved.
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2. GENERAL REPAIR INFORMATION
In this section the technician will get some general hints how to carry out repairs:
•To familiarize oneself with NOKIA product read the tutorials or user guide on www.nokia.com -->Support--> Phones, by selecting the Phone Model.
•Before starting the repair you must take care of ESD precautions like being in your ESD Protected Area and connecting your wristband.
•Use gloves to avoid corrosion and fingerprints.
•Protect windows and displays with a film to avoid dust and scratches.
•When cleaning the LCD Module any lint-free cloth can be used (e.g. Micro-Fibre cloth).
•When cleaning the pads you have to use a soft cloth/ESD brush and Isopropanol. It is not allowed to use a glass fiber pencil because it scratches the surface and will lead later on to corrosion.
•Mechanical parts (except shielding lids and bent parts), which didn’t repair the failure, can be reused, if they are not soldered.
•When removing the shielding lids make sure to replace them with new ones, otherwise the high-frequency leakage can have an influence on the device.
•Always use original NOKIA spare parts.
•Check the soldering joints of the parts, which are concerned regarding the indicated error (e.g. soldered connectors or switches) and resolder them if necessary (Level 2 only).
•Remove redundant soldering flux after repair.
•Meet the torque requirements when assembling the unit (see also the document “torques for transceiver assembly” on NOKIA Partner Web Site/NOKIA Online).
•Always use your own equipment for testing where you are sure that it works. E.g. if the customer complains about charger function, please test the phone with your own charger to be sure if phone or charger causes the malfunction.
•A SIM card is needed for all GoNoGo tests.
•When doing the fault log entries, always note the Item code, which caused the malfunction. Also, fill in the appropriate part code from the assembly, if needed.
•Please be aware that some malfunctions could be software related and solved by an update.
•There are several documents available on NOL, which have to be followed:
•
•First, take care for the latest content pages of Service Bulletins, which are always available for each folder on NOKIA Online. This is also important to recognize, if existing documents have become invalid.
•
• The service level indicator at the bottom of each document tells the appropriate destination.
Downloads > Support Library >
1.Instructions
2.General Service Bulletins
3.Product related documents
4.Spare Part Service Bulletins
5.Service Tools Service Bulletins
6.Common Software Service Bulletins etc,…
Use General SB-217 as a reference or overview.
Please also check NOKIA Online (NOL) for latest news and files on a regular basis.
Service Manual 6125 RM-178 /6136 RM-106/-199 Copyright © 2006 NOKIA Corporation. All rights reserved.
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3. PATHFINDER FOR WORKSHOP STAFF
This is the NOL page (NOKIA Online) which is currently available in Europa, Middle East and Africa only!
In addition to the information in this Service Manual, there are several instructions and information, which have to be followed. Main documentation database is NOKIA Online with the purpose of serving different multimedia content, like video clips or interactive tutorials.
It is mandatory to watch for newest technical and organizational information on a daily basis to be updated as required (see “Latest files in Support Library”). Every new information has to be processed and implemented as soon as possible.
When logged into NOL you can also find needed information in different folder like:
Support Library
Phones
Service Manuals
Service Bulletins
Software
Repair Information
Level 1&2 e-learning (former NOKIA CarePoint) on NOKIA Online
Former NOKIA CarePoint |
• |
Online Troubleshooting |
can be found on |
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• |
Product information |
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content, such as |
NOKIA Online |
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• |
Videos – Disassembly/Assembly |
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NOKIA Online |
Care Services
Training
Phone Models
Level 1&2 e-learning courses offer a quick overview of the NOKIA phone and support for how to repair and use the phone:
Overview & Guides |
Disassembly & Assembly |
Troubleshooting |
Basic information about the phone, |
Instructions how to disassemble and |
Step-by-step instructions on how to |
features and technologies |
assemble the phone |
locate and repair the most common |
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problems with the phone |
To reduce the server traffic it is recommended to download newest version of huge files like videos, Phoenix packages or Service Manuals only once and distribute it internally for further use.
Service Manual 6125 RM-178 /6136 RM-106/-199 Copyright © 2006 NOKIA Corporation. All rights reserved.
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4. EXPLODED VIEW AND COMPONENT DISPOSAL
Recommendation for the ecologically friendly disposal of components. Colorized components show the different categories. See corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on NOL.
Service Manual 6125 RM-178 /6136 RM-106/-199 Copyright © 2006 NOKIA Corporation. All rights reserved.
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5. SPARE PARTS OVERVIEW
Service Manual 6125 RM-178 /6136 RM-106/-199 Copyright © 2006 NOKIA Corporation. All rights reserved.
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6. SPARE PARTS LIST
Please exchange this page (placeholder) with latest corresponding Service Bulletins (spare parts, SWAP units and service tools) from NOL!
This will ensure, that you are using up-to-date order codes only.
Therefore Service Bulletins have to be checked from NOL on daily basis.
Service Manual 6125 RM-178 /6136 RM-106/-199 Copyright © 2006 NOKIA Corporation. All rights reserved.
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7. SERVICE TOOLS
FLS-4S incl. ACF-8, Driver and User Guide
Dongle and flash device incorporated into one package, developed specifically for POS use.
ACF-8
Universal Power Supply is used to power FLS-4S.
Travel Charger AC-4
Small and lightweight charger for fast charging of your phone battery.
Internal Battery BL-4c
Inserted under the back cover, this Li-Ion 850 mAh battery provides power in a lightweight package.
Headset HS-23
Small and lightweight stereo headset with handsfree call handling, volume control, push to talk support, and comfortable earpieces for listening to the FM radio or music player.
SS-45
Camera removal tool.
CA-53
Service Cable to connect the PC with the Pop-Port™ connector.
Service Manual 6125 RM-178 /6136 RM-106/-199 Copyright © 2006 NOKIA Corporation. All rights reserved.
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SS-84
Display and Domesheet assembly jig.
RJ-84
Soldering Jig
Lead-free Solder Wire
Mandatory for lead-free products (Level 2 only).
0772040 NMP Standard Toolkit (V2)
For more informations refer to the Service Bulletin (SB-011) on
NOKIA Online.
Supplier or manufacturer contacts for tool re-order can be found in “Recommended service equipment” document on NOKIA Online.
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8. SW-UPDATE
Flash Concept – (Point of Sales)
To use FLS-4S Flash Dongle you have to follow the user guide inside the sales package. Please check always for the latest version of flash software, which is available on
NOKIA Online.
Service Manual 6125 RM-178 /6136 RM-106/-199 Copyright © 2006 NOKIA Corporation. All rights reserved.
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9. UPPER BLOCK DISASSEMBLY
1. Needed tools |
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2. Cover the B-Upper Assembly window with protective film. |
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3. Unlock the Battery Cover and remove it.
4. The A-Cover Upper Bezel is glued down. Begin to release the adhesion with the SRT-6 as shown.
5. Open the unit. |
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6. Cover the LCD Window with protective film. |
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7. Complete the removal of the glued A-Cover Upper Bezel with the SS-93.
8. Ensure that no adhesive residue remains.
...9. Unscrew the two screws in the order shown |
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. ...10 and remove them with tweezers. |
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11. Release the snaps of the B-Upper Assembly with the SRT-6. 12. Note the positions of the snaps.
Service Manual 6125 RM-178 /6136 RM-106/-199 Copyright © 2006 NOKIA Corporation. All rights reserved.
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