Nokia RM-155, 2366i Assembly

Nokia Customer Care

2366i (RM-155)
Mobile Terminals

Assembly

Issue 2 - February 2007 Company Confidential

2366i (RM-155)
Assembly Nokia Customer Care

Contents Page

Safety Information......................................................................................................................................... 3

ESD Protection .............................................................................................................................................3

Assembly Instructions ................................................................................................................................... 4

1. Install the Earpiece .................................................................................................................................4

2. Install the External LCD Display .........................................................................................................4

3. Install the Main LCD Display ...............................................................................................................5

4. Install the Upper UI into the B-cover ...............................................................................................6

5. Assemble the Hinge ...............................................................................................................................7

6. Install the A-Cover .................................................................................................................................9

7. Install the Sidekey ..................................................................................................................................9

8. Install the Keymat ................................................................................................................................10

9. Connect the Flex Connector ..............................................................................................................10

10. Install the Main PWB into the C-Cover .......................................................................................11

11. Install the UHJ Cover .........................................................................................................................12

12. Install the Antenna ............................................................................................................................12

13. Install the Microphone Module ......................................................................................................13

14. Install the DC Jack .............................................................................................................................13

15. Install the D-cover .............................................................................................................................13

16. Install the Battery Cover ..................................................................................................................15

Page 2 Company Confidential Issue 2 - February 2007

2366i (RM-155)

Nokia Customer Care Assembly

Safety Information

Adhere to the following guidelines when assembling and disassembling the mobile
terminal.

•QUALIFIED SERVICE
Only qualified personnel may install or repair mobile terminal equipment.

• ACCESSORIES AND BATTERIES
Use only approved accessories and batteries. Do not connect incompatible
products.

• CONNECTING TO OTHER DEVICES
When connecting to any other device, read its user’s guide for detailed safety
instructions. Do not connect incompatible products.

ESD Protection

Nokia requires that mobile terminal repair centers have sufficient ESD protection against
static electricity when servicing mobile terminals. Use the following guidelines:

• A mobile terminal that is ready for use can be handled normally without ESD
protection. The battery can be replaced in normal conditions of use.

• Use ESD protection when replacing a color cover, except for the mobile terminal
covers which can be replaced by the customer.

• All electronic parts of the mobile terminal, including the display, are susceptible
to ESD. Resistors also can be damaged by static electricity discharge.

• All ESD-sensitive parts must be packed in metallized protective bags during
shipping and handling outside any ESD Protected Area (EPA).

• Every repair action involving opening the mobile terminal or handling the mobile
terminal components must be done under ESD protection.

• ESD-protected spare part packages MUST NOT be opened/closed outside an EPA.

For more detailed information about ESD protection and EPAs, contact your local Nokia
Customer Care representative.

Issue 2 - February 2007 Company Confidential Page 3

2366i (RM-155)
Assembly Nokia Customer Care

Assembly Instructions

Use the following steps to assemble the mobile terminal.

1. Install the Earpiece

Install a new adhesive onto the earpiece.

Install the earpiece into the A-cover.

Note: Do not bend or damage the contacts. With the hinge to the left, the contacts
should be on the downward side.

2. Install the External LCD Display

Install the external LCD display into the metal frame, pulling the flex connector through
the access hole.

Press the display into place.

Page 4 Company Confidential Issue 2 - February 2007

2366i (RM-155)

Nokia Customer Care Assembly

Connect the earpiece flex connector.

3. Install the Main LCD Display

Place the main LCD display face-down.

Align the metal frame such that it engages the six tabs on the display.

Tab (6)

Connect the main LCD flex cable.

Issue 2 - February 2007 Company Confidential Page 5